Patents Assigned to JSP Corporation
  • Patent number: 10487188
    Abstract: The present invention is concerned with expanded propylene resin beads including a core layer being in a foamed state, having a tubular shape, and being constituted of a propylene-based resin composition (a) satisfying the following (i) and (ii) and a cover layer being constituted of an olefin-based resin (b) satisfying the following (iii) or (iv). (i) A mixture of 75% by weight to 98% by weight of a propylene-based resin (a1) having a melting point of 100° C. to 140° C. and 25% by weight to 2% by weight of a propylene-based resin (a2) having a melting point of 140° C. to 165° C. (ii) A difference between the melting point of the resin (a2) and the melting point of the resin (a1) is 15° C. or more. (iii) A crystalline olefin-based resin having a melting point TmB that is lower than a melting point TmA of the composition (a) and having a relation of 0° C.<[TmA?TmB]?80° C. (iv) A non-crystalline olefin-based resin having a softening point TsB that is lower than TmA and having a relation of 0° C.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: November 26, 2019
    Assignee: JSP Corporation
    Inventors: Taizo Kitahara, Michitoshi Ono, Kazuo Tsurugai
  • Publication number: 20190350365
    Abstract: A seat core material having reduced deformation, extremely excellent dimensional accuracy, sense of unity, and strength is thus provided. The frame member and the foamed particle molding are integrated in the seat core material.
    Type: Application
    Filed: December 27, 2017
    Publication date: November 21, 2019
    Applicant: JSP CORPORATION
    Inventors: Keiichi HASHIMOTO, Katsunori HISAMATSU, Atsuo TAKAYAMA
  • Patent number: 10465057
    Abstract: A method for producing a polyethylene-based resin laminated foam sheet according to the present invention is a method for producing a polyethylene-based resin laminated foam sheet 1 with thickness of 0.05 to 0.5 mm in which an anti-static layer is adhered by lamination on at least one surface of the foam layer, including: a step of performing coextrusion and foaming of a laminate which is obtained by combining and laminating, in a die 10, a melt resin composition 6 for forming a foam layer obtained by kneading a low density polyethylene A and a physical foaming agent and a melt resin composition 9 for forming an anti-static layer obtained by kneading a low density polyethylene B and an anti-static agent, wherein the anti-static agent is a polymeric anti-static agent C which has a melting point to allow a melting point difference in the range of from ?10° C. to +10° C. compared to that of the low density polyethylene B and has a melt flow rate of 10 g/10 minutes or more.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: November 5, 2019
    Assignee: JSP CORPORATION
    Inventors: Takeshi Aoki, Takashi Nishimoto
  • Patent number: 10435530
    Abstract: An object of the present invention is to provide expanded beads capable of producing an expanded beads molded article that is excellent in in-mold moldability and is excellent with good balance in lightweight property, flexibility, repulsion, restorability, and tensile characteristics, and an expanded beads molded article using the expanded beads. The expanded beads molded article of the present invention is produced by subjecting the crosslinked expanded beads of the present invention, to in-mold molding. The expanded beads molded article of the present invention may have an apparent density of from 40 to 150 g/L.
    Type: Grant
    Filed: March 28, 2016
    Date of Patent: October 8, 2019
    Assignee: JSP Corporation
    Inventors: Shota Takagi, Masaharu Oikawa
  • Publication number: 20190270861
    Abstract: The present invention is concerned with expanded beads of a block copolymer of a polyethylene block and an ethylene/?-olefin copolymer block, wherein a xylene insoluble fraction (A) of the expanded beads by a hot xylene extraction method is 10 to 70% by weight, and a ratio (A/B) of the xylene insoluble fraction (A) to a xylene insoluble fraction (B) of the expanded beads by a hot xylene extraction method when divided into two equal parts and measured is 1.0 to 1.1, and is able to provide expanded beads with excellent in-mold moldability and an expanded beads molded article with excellent fusion bondability and restorability.
    Type: Application
    Filed: November 2, 2017
    Publication date: September 5, 2019
    Applicant: JSP Corporation
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Publication number: 20190263993
    Abstract: The present invention provides expanded beads comprising a crosslinked multi-block copolymer containing an ethylene block and an ethylene-?-olefin copolymer block, having an apparent density of 40 to 300 g/L, a gel fraction of 30 to 70% by weight by a hot xylene extraction method, an average cell diameter (a) of 50 to 180 ?m, and an average surface layer thickness (b) of 3 to 27 ?m, and the expanded beads are excellent in in-mold moldability, and can produce an expanded beads molded article being excellent in tensile characteristics in a well balanced manner.
    Type: Application
    Filed: September 15, 2017
    Publication date: August 29, 2019
    Applicant: JSP Corporation
    Inventors: Shota TAKAGI, Masaharu OIKAWA
  • Patent number: 10391911
    Abstract: A composite seat core material is configured from: a base portion that is formed by fusing thermoplastic resin foamed particles having no through-hole to each other; and a connecting portion that is provided on the upper side of the base portion, and is formed by fusing foamed particles having through-holes to each other, the connecting portion having interconnected void spaces that communicates with the outside. With the outer surface of the connection portion partially exposed at the top surface of the composite seat core material, the base portion and the connecting portion are fixed and integrated with each other. A seat member is formed by laminating a polyurethane foam pad on the top surface of the composite seat core material.
    Type: Grant
    Filed: July 22, 2016
    Date of Patent: August 27, 2019
    Assignee: JSP CORPORATION
    Inventors: Atsuo Takayama, Keiichi Hashimoto, Motoaki Ueguri
  • Patent number: 10385178
    Abstract: The present invention is concerned with expanded propylene resin beads including a core layer being in a foamed state and constituted of a propylene-based resin composition (a) and a cover layer constituted of an olefin-based resin (b), the propylene-based resin composition (a) satisfying the following (i) and (ii), and the olefin-based resin (b) satisfying the following (iii) or (iv). (i) A mixture of 75% by weight to 98% by weight of a propylene-based resin (a1) having a melting point of 100° C. to 140° C. and 25% by weight to 2% by weight of a propylene-based resin (a2) having a melting point of 140° C. to 165° C. (ii) A difference between the melting point of the resin (a2) and the melting point of the resin (a1) is 15° C. or more. (iii) A crystalline olefin-based resin having a melting point TmB that is lower than a melting point TmA of the composition (a) and having a relation of 0° C.<[TmA?TmB]?80° C.
    Type: Grant
    Filed: December 24, 2014
    Date of Patent: August 20, 2019
    Assignee: JSP Corporation
    Inventors: Michitoshi Ono, Taizo Kitahara, Kazuo Tsurugai
  • Patent number: 10377873
    Abstract: Provided are an expanded acrylic resin beads molded article that produces little soot during burning, and has good castabilities and high strength, and an expandable acrylic resin bead and an expanded acrylic resin bead for producing the expanded acrylic resin beads molded article. The expandable acrylic resin bead includes a physical blowing agent and a copolymer. The copolymer is composed of a methyl methacrylate component, an acrylic acid ester component, and a styrene component in a predetermined proportion. The copolymer constitutes a base resin of the expandable acrylic resin beads. The water content of the expandable acrylic resin bead is a 0.5 mass % or less. The expanded acrylic resin bead includes the copolymer and has a bulk density and cell diameters within predetermined ranges, and the expanded acrylic resin beads molded article is produced by in-mold molding of plural expanded beads.
    Type: Grant
    Filed: March 1, 2016
    Date of Patent: August 13, 2019
    Assignee: JSP CORPORATION
    Inventors: Yohta Kuwada, Mitsushi Murata
  • Patent number: 10369766
    Abstract: The present invention provides a composite molded article in which aliphatic polyester-based resin expanded beads and a thermosetting resin cured product containing a reinforcing fiber, which is formed between the expanded beads, are integrally fixed, wherein the aliphatic polyester-based resin is a polylactic acid-based resin, and a flexural modulus E (MPa) of the composite molded article and a density ? (kg/m3) of the composite molded article satisfy Expression (1): E1/3/??0.02 [(MPa)1/3(kg/m3)?1], and a composite molded article and a laminate having more improved strength.
    Type: Grant
    Filed: July 15, 2015
    Date of Patent: August 6, 2019
    Assignee: JSP Corporation
    Inventor: Hidehiro Sasaki
  • Patent number: 10336880
    Abstract: Provided is an expanded propylene resin bead including a core layer in a foamed state, which includes a propylene-based resin composition (a) satisfying the following (i) and (ii); and a cover layer which includes an olefin-based resin (b) satisfying the following (iii) or (iv): (i) the propylene-based resin composition (a) is a mixture of 65% by weight to 98% by weight of a propylene-based resin (a1) having a melting point of 145° C. to 165° C. and a flexural modulus of 1,200 MPa or more and 35% by weight to 2% by weight of a propylene-based resin (a2) having a melting point of 100° C. to 145° C. and a flexural modulus of 800 MPa to 1,200 MPa; (ii) a difference in a melting point between the resin (a1) and the resin (a2) is 5° C. to 25° C.; (iii) the olefin-based resin (b) is a crystalline olefin-based resin having a melting point (TmB) that is lower than a melting point (TmA) of the composition (a) and being in a relation of (0° C.<[TmA-TmB]?80° C.
    Type: Grant
    Filed: January 9, 2015
    Date of Patent: July 2, 2019
    Assignee: JSP Corporation
    Inventors: Masaharu Oikawa, Nobumasa Koshita, Syouta Takagi
  • Publication number: 20190153189
    Abstract: An in-mold molded article of expanded thermoplastic polyurethane beads containing a colorant, wherein when an average surface cell wall thickness of the in-mold molded article is 20 ?m or more, the expanded TPU beads molded article is high in uniformity of color and good in color developing properties. Expanded thermoplastic polyurethane beads containing a colorant, wherein when an apparent density of the expanded beads is 80 to 300 kg/m3, an average cell diameter of the expanded beads is 100 to 400 ?m, and an average surface cell wall thickness of the expanded beads is 15 ?m or more, a molded article resulting from in-mold molding of the expanded beads is suppressed in color unevenness and has high uniformity of color.
    Type: Application
    Filed: May 12, 2017
    Publication date: May 23, 2019
    Applicant: JSP Corporation
    Inventors: Tatsuya HAYASHI, Nobumasa KOSHITA, Masaharu OIKAWA
  • Patent number: 10279558
    Abstract: A method for producing a skin-covered foamed molded article including blow-molding a parison in a mold cavity to form a skin consisting of a hollow molded body, in which the parison is in a softened state by extruding a molten thermoplastic resin, filling expanded beads in the hollow molded body, and heating and fusion bonding the beads by supplying steam via a steam supply pipe inserted into the hollow molded body. The parison is in contact with a protruding portion, formed by protrusion from an inner surface of the mold cavity to an inside of the cavity, forming a recessed portion having a shape corresponding to the protruding portion in the inward direction of the hollow molded body. A steam hole is formed in the recessed portion, a steam supply pipe is inserted into the body, and the expanded beads are heated and fusion bonded by supplying steam.
    Type: Grant
    Filed: January 7, 2013
    Date of Patent: May 7, 2019
    Assignee: JSP CORPORATION
    Inventors: Tomoo Tokiwa, Masahiro Gomibuchi, Daisuke Imanari
  • Publication number: 20190099002
    Abstract: A long synthetic resin foam body composed of a thermoplastic resin expanded beads-molded substrate and a frame having displacement regulating sections provided at both ends in the longitudinal or lateral direction of the substrate and a connecting section that connects the displacement regulating sections to each other. The substrate has at least one joint forming portion that divides the substrate in a direction intersecting the connecting section into two or more substrate parts. The joint forming portion has a joint that connects the adjacent two substrate parts to each other and is deformable to permit a relative displacement between the adjacent two substrate parts when the substrate contracts or expands.
    Type: Application
    Filed: February 17, 2017
    Publication date: April 4, 2019
    Applicant: JSP CORPORATION
    Inventors: Seishiro MURATA, Hiroyuki ITO
  • Publication number: 20190084279
    Abstract: A multi-layer foam sheet with an apparent density of 30 to 300 kg/m3 and a thickness of 0.05 to 2 mm, including a foam layer containing a polyethylene-based resin, and an antistatic layer fusion-laminated by coextrusion on each of both sides of the foam layer. The antistatic layer has a basis weight of 1 to 10 g/m2 and contains a polyethylene-based resin, a polystyrene-based resin, a styrenic elastomer, and a polymeric antistatic agent, with the polystyrene-based resin being contained in the antistatic layer in an amount of 15 to 70% by weight.
    Type: Application
    Filed: September 25, 2018
    Publication date: March 21, 2019
    Applicant: JSP CORPORATION
    Inventors: Takeshi AOKI, Takashi NISHIMOTO, Mikidai FUJITA, Ryohei TAKEUCHI
  • Patent number: 10232534
    Abstract: A method for producing a skin-covered polyolefin-based resin foamed molded article, including blow-molding a polyolefin parison into a skin defining a hollow space; and placing multi-layered polyolefin expanded beads in the hollow space; and heating the expanded beads placed in the hollow space to fuse-bond the expanded beads together and to fuse-bond the expanded beads to the skin, wherein the expanded beads have specific apparent density, specific average diameter, specific endothermic peaks in their DSC curve and specific melting point characteristics.
    Type: Grant
    Filed: July 2, 2014
    Date of Patent: March 19, 2019
    Assignee: JSP CORPORATION
    Inventor: Tomoo Tokiwa
  • Patent number: 10195966
    Abstract: A seat core member of a seat portion provided with the seat core member made of a hard synthetic resin foam and a cushion layer made of a soft synthetic resin foam and covering the seat core member is provided, and the seat core member includes a plurality of ridges extending in a rising direction of the seat core member in a rising portion of the seat core member being in contact with the cushion layer and opposing to calves of a body is formed.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: February 5, 2019
    Assignee: JSP Corporation
    Inventors: Motoaki Ueguri, Atsuo Takayama, Keiichi Hashimoto
  • Patent number: 10184038
    Abstract: Polylactic acid-based resin expanded beads obtained by releasing a softened, pressurized foamable resin composition, which has a polylactic acid-based resin and a physical blowing agent, to a low pressure atmosphere to foam and expand the resin composition, where the polylactic acid-based resin satisfies the conditions (1) to (3) shown below, and exhibits excellent secondary expansion properties and fusion bonding properties. A polylactic acid-based resin expanded beads molded article obtained by in-mold molding of the polylactic acid-based resin expanded beads exhibits excellent mechanical properties. MT?30 mN??(1) log MT?0.93 log ??1.75??(2) CT1/2?600 sec??(3) where MT represents a melt tension [mN] at 190° C., ? represents a melt viscosity [Pa·s] at 190° C. and a shear speed of 20 sec?1, and CT1/2 represents a half crystallization time [sec] at 110° C.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: January 22, 2019
    Assignee: JSP CORPORATION
    Inventors: Mitsuru Shinohara, Masaharu Oikawa
  • Publication number: 20190014907
    Abstract: There is provided a vehicle seat core member that is superior in terms of a dimensional accuracy as well as integrity of a thermoplastic resin expanded beads molded body and a frame member. A vehicle seat core member (100) is formed as an integrally molded article of a thermoplastic resin expanded beads molded body (10) and a frame member (20), the thermoplastic resin expanded beads molded body (10) is formed of thermoplastic resin expanded beads (30) having through holes (32), and a porosity of the thermoplastic resin expanded beads molded body (10) is 10 vol % or more and 40 vol % or less.
    Type: Application
    Filed: February 3, 2017
    Publication date: January 17, 2019
    Applicant: JSP CORPORATION
    Inventors: Katsunori HISAMATSU, Atsuo TAKAYAMA, Keiichi HASHIMOTO
  • Publication number: 20180368578
    Abstract: A method for producing a seat core material that has a foamed molded substrate and a frame member embedded in a periphery thereof, which includes, as step (a), heating thermoplastic resin expanded beads in a mold cavity, in which the frame member has been disposed, to fusion-bond the expanded beads to each other and to obtain the foamed molded substrate with the frame member being embedded in the periphery thereof; and, as step (b), simultaneously with step (a) or after step (a), forming a void cavity S, S? in the foamed molded substrate at a position along and adjacent to the frame member. The void cavity S, S? has a size and shape that allows a relative displacement between the frame member and the foamed molded substrate when the foamed molded substrate shrinks after step (b).
    Type: Application
    Filed: December 20, 2016
    Publication date: December 27, 2018
    Applicant: JSP CORPORATION
    Inventors: Atsuo TAKAYAMA, Motoaki UEGURI, Keiichi HASHIMOTO