Patents Assigned to Nova Chemical (International) S.A
  • Publication number: 20230416429
    Abstract: The copolymerization of ethylene with vinylcyclohexane is carried out with a catalyst system comprising a bridged hafnocene. When relatively low levels of vinylcyclohexane are incorporated, the ethylene-vinylcyclohexane copolymers have high degrees of crystallinity as measured by differential scanning calorimetry (Xc in %). These copolymers have good thermoformability.
    Type: Application
    Filed: December 3, 2021
    Publication date: December 28, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Peter Zoricak, Brian Molloy
  • Patent number: 11827775
    Abstract: The copolymerization of ethylene with a cyclic mono olefin (such as norbornene) is conducted in the presence of a catalyst system comprising a bridged hafnocene catalyst and a three part activator. The catalyst system provides excellent activity at high polymerization temperatures. Copolymers produced according to this invention have unique microstructure (with methyl branching being observed) and unique rheology.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: November 28, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Qinyan Wang, XiaoChuan Wang, Peter Zoricak, Steven Clemens, Brian Molloy
  • Patent number: 11828405
    Abstract: The present invention provides a transfer line exchanger which is optimized for one or more objective functions of interest such as pressure drop, erosion rate, fouling, coke deposition and operating costs. The transfer line exchanger is designed by computer modeling a transfer line exchanger in which the cross section of flow path is substantially circular and modeling the operation of the transfer line under industrial conditions to validate the model design and its operation. Then iteratively the model design is deformed and the operation of the deformed part is modeled and compared to values obtained with other deformed models until the value of the objective function is optimized (e.g. at an extreme) or the change in the objective function is approaching zero.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: November 28, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Eric Clavelle, Edgar Yajure, Leslie Wilfred Benum, Edward Christopher Foy, David Eisenhawer
  • Patent number: 11807589
    Abstract: A process, a system, and an apparatus are provided for converting a lower alkane to an alkene. Oxygen and a lower alkane are provided to an ODH reactor. At least a portion of the lower alkane is converted to an alkene and an ODH stream comprising the alkene, an oxygenate, water, and carbon monoxide is produced. The ODH stream is provided to a water gas shift/hydrogenation (WGS/H) reactor including a WGS/H catalyst. The ODH stream is reacted within the WGS/H reactor and hydrogen and carbon dioxide are generated from the carbon monoxide and water. At least a portion of the oxygenate and hydrogen are converted to an alcohol. Additionally, the alcohol may be dehydrated to form additional alkene and water.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: November 7, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Shahin Goodarznia, Vasily Simanzhenkov, Bolaji Olayiwola, Yipei Styles
  • Publication number: 20230348703
    Abstract: This disclosure relates to ethylene interpolymer products comprising a Melt Flow-Intrinsic Viscosity Index value, MFIVI, from ?0.05 to ?0.80; a first derivative of a melt flow distribution function, formula (I) at a loading of 4000 g, from >?1.51 to ??1.15; a sum of unsaturation, SUMU, from ?0.005 to <0.047 unsaturations per 100 carbon atoms; and a residual catalytic metal from ?0.03 to ?5 ppm of hafnium. Ethylene interpolymer products comprise at least two ethylene interpolymers. Ethylene interpolymer products are characterized by a melt index (I2) from 0.3 to 500 dg/minute, a density from 0.855 to 0.975 g/cc and from 0 to 25 mole percent of one or more a-olefins. Ethylene interpolymer products have polydispersity, Mw/Mn, from 1.7 to 25; and CDBI50 values from 1% to 98%. These ethylene interpolymer products have utility in flexible as well as rigid applications.
    Type: Application
    Filed: May 6, 2021
    Publication date: November 2, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Zengrong Zhang, Fazle Sibtain, Stephen Brown, Monika Kleczek
  • Publication number: 20230347629
    Abstract: In some embodiments a Stand Up Pouch (SUP) is prepared using a polyethylene structure having a first web and a second web. The webs are laminated together to form the polyethylene structure that is used to prepare the SUP. One web contains a layer of recycled polyethylene (r.PE). In some instances, the use of r.PE has been observed to reduce the effectiveness of the sealant layer of the overall structure. In some embodiments, the SUP disclosed herein has a two layer sealant system to mitigate this problem.
    Type: Application
    Filed: September 14, 2020
    Publication date: November 2, 2023
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Robert Clare, Ian Gibbons, Daniel Ward, Allister Davey
  • Publication number: 20230340170
    Abstract: A four component additive package that contains a first phosphite, a second phosphite, a primary antioxidant and an optical brightener is used in combination with a polyethylene that is polymerized with a mixed catalyst system that contains two different types of catalysts. The stabilized polyethylene exhibits improved color performance.
    Type: Application
    Filed: August 20, 2021
    Publication date: October 26, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Derek Wasylenko, Brian Molloy, Tony Tikuisis, Marcelo Yamane
  • Publication number: 20230339150
    Abstract: Compositions for forming rotationally molded (rotomolded) parts, methods for forming the rotomolded parts, and the rotomolded parts are provided. An exemplary rotomolding composition includes a virgin resin, including a polyethylene polymer, and a postconsumer recycle (PCR) resin.
    Type: Application
    Filed: September 3, 2021
    Publication date: October 26, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Henry Hay, Carmine D'Agostino
  • Publication number: 20230338756
    Abstract: Disclosed herein are the design and construction methods for a specialized structure, or “cabinet”, to house compressed gas cylinders such that they may be kept within an ordinary building.
    Type: Application
    Filed: November 30, 2020
    Publication date: October 26, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Evan MAH, Thomas CHEE, Adam MILLER, Paul MESQUITA
  • Patent number: 11772073
    Abstract: Oxidative dehydrogenation catalysts for converting lower paraffins to alkenes such as ethane to ethylene when prepared as an agglomeration, for example extruded with supports comprising slurries of Nb2O5.
    Type: Grant
    Filed: February 3, 2021
    Date of Patent: October 3, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, Marie Annette Barnes, Yoonhee Kim, Vasily Simanzhenkov, David Sullivan, Renee Laurel Anseeuw, Yipei Styles
  • Patent number: 11773197
    Abstract: This disclosure relates to an improved continuous solution polymerization process wherein production rate is increased. Process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a first reactor to form a first ethylene interpolymer. Optionally, process solvent, ethylene, optional comonomers, optional hydrogen and a bridged metallocene catalyst formulation are injected into a second reactor forming a second ethylene interpolymer. The first and second reactors may be configured in series or parallel modes of operation. Optionally, a third ethylene interpolymer is formed in a third reactor, wherein a homogeneous catalyst formulation or a heterogeneous catalyst formulation is employed. In solution, the first, optional second and optional third ethylene interpolymers are combined, the catalyst is deactivated, the solution is optionally passivated and following a phase separation process an ethylene interpolymer product is recovered.
    Type: Grant
    Filed: May 5, 2020
    Date of Patent: October 3, 2023
    Assignee: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Niousha Kazemi, Monika Kleczek, Vinod Konaganti, Bronwyn Gillon, Shivendra Goyal, Fazle Sibtain, Sepideh Kasiri, Stephen Salomons, Kenneth Taylor, Mehdi Keshtkar
  • Publication number: 20230295355
    Abstract: An ethylene interpolymer product comprises a first component with an undetectable level of long-chain branches and a second component with a detectable level of long-chain branches wherein said first component has a weight-average molecular weight higher than said second component. The ethylene interpolymer product is characterized as having (a) an Arrhenius type flow activation energy Ea greater than or equal to 33 kJ/mol and less than or equal to 45 kJ/mol; and (b) a number-average relaxation time tn measured at 190° C. greater than or equal to 2 ms and less than or equal to 15 ms, wherein said number-average relaxation time is calculated using zero-shear viscosity ?0 at 190° C. in kPa·s and plateau modulus Formula (I) at 190° C. in MPa, according to Formula (II). Film made from the ethylene interpolymer product may be characterized by a hot-tack peak strength from about 12 N to about 20 N and a lubricated puncture resistance from about 100 J/mm to about 150 J/mm.
    Type: Application
    Filed: October 6, 2021
    Publication date: September 21, 2023
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Vinod Konaganti, Shivendra Goyal, Sepideh Kasiri, Bronwyn Gillon
  • Patent number: 11760704
    Abstract: A system and method for coproduction in the production of ethylene, including contacting ethane with an oxidative dehydrogenation (ODH) catalyst in presence of oxygen in a first reactor to dehydrogenate ethane to ethylene, and contacting a first-reactor effluent with an ODH catalyst in a second reactor to form ethanol and acetaldehyde.
    Type: Grant
    Filed: August 17, 2020
    Date of Patent: September 19, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Shahin Goodarznia
  • Patent number: 11753533
    Abstract: A polyethylene composition including a first polyethylene which is an ethylene copolymer having a weight average molecular weight of from 70,000 to 250,000 and a molecular weight distribution Mw/Mn of <2.3, a second polyethylene which is an ethylene copolymer or homopolymer having a weight average molecular weight of from 50,000 to 200,000 and a molecular weight distribution Mw/Mn of <2.3, and a third polyethylene which is an ethylene copolymer or homopolymer having a weight average molecular weight of from 70,000 to 200,000 and a molecular weight distribution Mw/Mn of <2.3, where the first polyethylene has more short chain branching than the second polyethylene or the third polyethylene.
    Type: Grant
    Filed: December 16, 2021
    Date of Patent: September 12, 2023
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Peter Zoricak, Brian Molloy, Qinyan Wang, Lawrence VanAsseldonk, Norman Aubee
  • Publication number: 20230279166
    Abstract: This disclosure relates to ethylene interpolymer products comprising a Melt Flow-Intrinsic Viscosity Index value, MFIVI, of from ?0.05 to ?0.80; a first derivative of a melt flow distribution function, formula (I) of form ??1.85 to ??1.51; an unsaturation ratio, UR, of from >0.06 to ?0.60; and a residual catalytic metal of from ?0.03 to ?5 ppm of hafnium. Ethylene interpolymer products comprise at least two ethylene interpolymers. Ethylene interpolymer products are characterized by a melt index (I2) from 0.3 to 500 dg/minute, a density from 0.855 to 0.975 g/cc and from 0 to 25 mole percent of one or more a-olefins. Ethylene interpolymer products have polydispersity, Mw/Mn, from 1.7 to 25; and CDBI50 values from 1% to 98%. These ethylene interpolymer products have utility in flexible and rigid applications.
    Type: Application
    Filed: July 23, 2021
    Publication date: September 7, 2023
    Applicant: NOVA CHEMICALS (INTERNATIONAL) S.A.
    Inventors: Zengrong Zhang, Fazle Sibtain, Stephen Brown, Monika Kleczek
  • Publication number: 20230278013
    Abstract: Provided in this disclosure are catalyst compositions. The catalyst compositions include an oxidative dehydrogenation catalyst that includes a mixed metal oxide having the empirical formula: Mo1.0V0.12-0.49Te0.05-0.17Nb0.10-0.20AlcOd wherein c is from 0 to 2.0 and d is a number to satisfy the valence of the oxide. The compositions are at least 40 wt. % amorphous as measured by XRD. The disclosure also provides methods of making the compositions.
    Type: Application
    Filed: July 8, 2022
    Publication date: September 7, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, Marie Barnes, David Sullivan, Yoonhee Kim
  • Publication number: 20230279205
    Abstract: Provided in this disclosure is an ethylene interpolymer composition. The ethylene interpolymer composition includes a first ethylene interpolymer, a second ethylene interpolymer, and a third ethylene interpolymer. Further, the ethylene interpolymer composition has a density of at least 0.945 g/cm3; an environmental stress crack resistance (ESCR), measured according to ASTM D1693, Condition B, 10% IGEPAL CO-360, of at least 90 hours; and an Izod impact strength of at least 80 J/m, as measured according to ASTM D256.
    Type: Application
    Filed: June 4, 2021
    Publication date: September 7, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Celine Bellehumeur, Brian Molloy, Gilbert Arnould, Henry Hay, Tracy Li
  • Publication number: 20230271162
    Abstract: Mixed metal oxide catalysts having an amorphous content of not less than 40 wt. % are prepared by calcining the catalyst precursor fully or partially enclosed by a porous material having a melting temperature greater than 600° C. in an inert container including heating the catalyst precursor at a rate from 0.5 to 10° C. per minute from room temperature to a temperature from 370° C. to 540° C. under a stream of pre heated gas chosen from steam and inert gas and mixtures thereof at a pressure of greater than or equal to 1 psig having a temperature from 300° C. to 540° C. and holding the catalyst precursor at that temperature for at least 2 hours and cooling the catalyst precursor to room temperature.
    Type: Application
    Filed: April 19, 2023
    Publication date: August 31, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Xiaoliang Gao, David Sullivan, Yipei Styles, Yoonhee Kim, Hanna Drag, Marie Barnes
  • Publication number: 20230272132
    Abstract: A medium pressure solution phase polymerization process is provided in which the amount of long chain branching present in an ethylene/1-octene copolymer is controlled with a bridged hafnocene polymerization catalyst in the presence of different polymerization process conditions.
    Type: Application
    Filed: July 12, 2021
    Publication date: August 31, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Peter Zoricak, Brian Molloy, XiaoChuan Wang, Lawrence Van Asseldonk
  • Publication number: 20230264872
    Abstract: The present disclosure describes bottle closure assemblies which are made at least in part with a polyethylene composition having good processability, good organoleptic properties and good dimensional stability. The bottle closure assembly includes a cap portion, an elongated tether portion, and a retaining means portion. The retaining means portions engages a bottle neck or an upper portion of a bottle. The elongated tether portion connects at least one point on the cap portion to at least one point on the retaining means portion so as to prevent loss of the cap portion from a bottle.
    Type: Application
    Filed: August 23, 2022
    Publication date: August 24, 2023
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: XiaoChuan Wang, Ian Gibbons, Eric Vignola, Cliff Baar, Amin Mirzadeh