Patents Assigned to SOLVAY SPECIALTY POLYMERS USA, LLC
  • Patent number: 11794417
    Abstract: Described herein are polyphenylene sulfide (“PPS”) polymers having excellent transparency to infrared (“IR”) radiation. It was surprisingly discovered that PPS polymer composition including PPS polymers having a selected metal ion (Ca, K, and Mg) concentration at least 400 parts per million by weight (“ppm”), had significantly increase IR transparency, relative to corresponding PPS polymer compositions including a PPS polymer having a selected metal ion concentration less than 400 ppm. Additionally, described herein are methods for laser welding the PPS polymer compositions.
    Type: Grant
    Filed: October 14, 2019
    Date of Patent: October 24, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: DeeDee Smith, Jiqiang Xia, William E. Sattich, Lee Carvell
  • Publication number: 20230331979
    Abstract: Fiber reinforced composite material comprising a thermoplastic matrix comprising blends of poly(ether ketone ketone) (PEKK) polymers, their method of manufacture and articles obtained therefrom.
    Type: Application
    Filed: June 4, 2021
    Publication date: October 19, 2023
    Applicants: SOLVAY SPECIALTY POLYMERS USA, LLC, Cytec Industries Inc.
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, James Francis Pratte
  • Patent number: 11780962
    Abstract: Described herein are poly(ether ketone ketone) (“PEKK”) polymers having improved processability. It was surprisingly discovered that by selectively controlling the relative amounts of reactants during the synthesis, PEKK polymers having unexpectedly lower melt viscosities can be obtained. More particularly, by selectively controlling the relative amounts of monomers used to form recurring units of the PEKK polymer, in conjunction with selective control of other reaction components, the resulting PEKK polymers had reduced viscosities, relative to PEKK polymers synthesized by using tradition reaction schemes (“traditional PEKK polymers”). By providing PEKK polymers with lower melt viscosities, the PEKK polymers described herein have improved processability.
    Type: Grant
    Filed: December 19, 2017
    Date of Patent: October 10, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Chantal Louis
  • Patent number: 11781013
    Abstract: Described herein are thermoplastic composites including a polymer matrix, having a at least one semi-crystalline polyphthalamide (“PPA”) polymer, and at least one continuous reinforcing fiber. It was surprisingly discovered that incorporation of semi-crystalline PPA polymers, having a selected melt profile, into the polymer matrix provided for crack-free thermoplastic composites. Based at least in part on the semi-crystalline structure of PPA polymers, the thermoplastic composite can have improved tensile strength, chemical resistance and thermal stability, relative to composites incorporating an amorphous PPA polymer. The composites can be formed using melt impregnation techniques, well known in the art. The composites can be desirably used in a wide range of application settings including, but not limited to automotive, aerospace, automotive and oil and gas and mobile electronic device applications.
    Type: Grant
    Filed: February 21, 2018
    Date of Patent: October 10, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Joel Flores, Pierre-Yves Lahary, Anthony Bocahut, Chloé Epinat
  • Publication number: 20230312915
    Abstract: The present invention relates to a process for preparing fine particles of an aromatic copolyester, the process comprising the melt-blending of the aromatic copolyester with a polyester polymer (PE), the cooling the blend and the recovery of the particles by dissolution of the PE into water. The present invention also relates to aromatic copolyester particles obtained therefrom and to the use of these particles in to make coatings or films.
    Type: Application
    Filed: April 19, 2021
    Publication date: October 5, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Stéphane Jeol, Kelly D. Branham, Benjamin Trotter, Joel Flores, Joel Pollino, Mattia Bassi
  • Patent number: 11773218
    Abstract: A method of making a PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55, the PEEK-PEmEK copolymer obtained from the method and the polymer composition including the PEEK-PEmEK copolymer, at least one reinforcing filler, at least one additive, or a combination thereof, shaped articles including the polymer composition, polymer-metal junctions including the polymer composition. Also described are methods of making the polymer composition, methods of making the shaped articles, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: October 3, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Patent number: 11760899
    Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEoEK copolymers compositions, in contact with at least a part of the surface of a metal substrate, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: September 19, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Publication number: 20230287602
    Abstract: The present disclosure relates to a process for preparing a continuous fiber filament based on a) the spreading of the fiber tow, b) the impregnation of the fiber tow in an liquid medium, comprising polymer powder particles of a certain size comprising poly(aryl ether ketone), an aqueous solvent and at least one surfactant selected from the group consisting of alkylphenoxy poly(ethyleneoxy) ethanol surfactants, c) the heating of the impregnated fiber above the melting temperature of the polymer and d) a step consisting in calendering the filaments using a die of cylindrical geometry. The present invention also relates to continuous fiber filament obtained from such process and to the use of the filaments for preparing three-dimensional objects.
    Type: Application
    Filed: June 28, 2021
    Publication date: September 14, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Ryan Hammonds, Nan Chen
  • Publication number: 20230287176
    Abstract: This invention pertains to novel compositions of polyarylether ketone copolymers and polyetherimides having improved thermal resistance and mechanical properties, to a method of making the same, and to the use thereof in various fields.
    Type: Application
    Filed: November 5, 2020
    Publication date: September 14, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Jason Rich, Mohammad Jamal El-Hibri
  • Patent number: 11732090
    Abstract: Described herein are PEKK polymers having improved processability and improved crystallinity. It was surprisingly found that PEKK polymers formed using a specifically adapted nucleophilic synthesis route, in which different monomers are added in to the polymerization reaction at different points during the synthesis, had lower glass transition temperatures (“Tg”) and increased crystallinities, relative to PEKK polymers formed using traditional nucleophilic synthesis routes (“traditional PEKK polymers”). Furthermore, compared with PEKK polymers synthesized using an electrophilic synthesis routes, the PEKK polymers described herein and significantly lower halogen content. The synthesis routes includes a first heating of a first monomer blend in a reaction mixture, a subsequent first addition of a second monomer blend to the reaction mixture, and a second heating of the reaction mixture subsequent to the first addition.
    Type: Grant
    Filed: December 19, 2017
    Date of Patent: August 22, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Chantal Louis
  • Publication number: 20230257524
    Abstract: The present invention relates to (co)polyamides comprising at least 85 mole % (mol. %) of recurring units (RPA) of formula (I): (I); the present invention also relates to polymer compositions comprising such (co)polyamides, as well as articles comprising the same and methods of using said articles in high temperature applications requiring sufficient swelling or deformation upon exposure to moisture, such as for example oil and gas extraction processes (e.g. fracturing balls), or as support materials used to print three-dimensional (3D) parts.
    Type: Application
    Filed: June 16, 2021
    Publication date: August 17, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Tanner Gerschick, Nancy J. Singletary
  • Publication number: 20230250230
    Abstract: A method for the reuse of PEKK-based carbon fiber reinforced polymer composites is provided. Chips obtained by comminuting the carbon fiber-reinforced PEKK composite material are melt mixed with a virgin poly(aryletherketone) polymer to provide carbon fiber-reinforced poly(aryletherketone) compositions. Molded articles having good mechanical properties can be prepared from the carbon fiber-reinforced poly(aryletherketone) compositions.
    Type: Application
    Filed: June 17, 2021
    Publication date: August 10, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Scott A. Harding, Mohammad Jamal El-Hibri
  • Publication number: 20230242759
    Abstract: Described herein are polymer compositions (PC) including a polyamide (PA) and a poly(arylene sulfide) (PASP). The polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, a bis(aminoalkyl)cyclohexane, terephthalic acid, and, optionally, a cyclohexanedicarboxylic acid. It was surprisingly discovered that semi-aromatic polyamides derived from the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the specific combination of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane and the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid provided for polymer compositions (PC) having improved retention of mechanical properties (e.g. tensile modulus and tensile strength) after aging in aqueous polyol solutions. It was also surprisingly discovered that incorporation of a nucleating agent in the polymer composition (PC) provided for significantly improved tensile strength retention after aging.
    Type: Application
    Filed: May 5, 2021
    Publication date: August 3, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Matthew R. Vincent, Lee Carvell, Stéphane Jeol, Joel Flores
  • Patent number: 11708490
    Abstract: The present invention relates to a polymer composition (C) comprising at least one polyamide (P1), and from 1 to 50 wt. %, based on the total weight of (C), of at least one functionalized polymer (P2), wherein P2 is a poly(aryl ether sulfone) (PAES) having at least one functional group (SO3?), (Mp+)1/p in which Mp+ is a metal cation of p valence. The present invention also relates to articles incorporating the polymer composition (C) and the use of functionalized polymer (P2) as a compatibilizer in the polymer composition (C) comprising two immiscible polymers.
    Type: Grant
    Filed: April 29, 2019
    Date of Patent: July 25, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Stéphane Jeol, Narmandakh Taylor, Kelly D. Branham
  • Patent number: 11708457
    Abstract: The invention pertains to certain copolymers (PEDEK/PEEK), comprising a majority of “PEDEK”-type recurring units, which, thanks to the predominance of PEDEK-type units, their structural homogeneity and regularity, and absence of chlorinated end groups, possess a suitable molecular structure and crystallization behaviour so as to deliver improved mechanical properties and outstanding chemical resistance, and which are useful in numerous fields of endeavours, including notably in the oil&gas industry, and more specifically for the manufacture of parts used in oil and gas extraction systems.
    Type: Grant
    Filed: October 24, 2017
    Date of Patent: July 25, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, David B. Thomas, Mohammad Jamal El-Hibri, Ryan Hammonds
  • Publication number: 20230203307
    Abstract: Described herein are polymer compositions (PC) including a polyamide (PA) and a reactive impact modifier. As explained in detail below, the polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, a bis(aminoalkyl)cyclohexane, terephthalic acid, and, optionally, a cyclohexanedicarboxylic acid. It was surprisingly discovered that semi-aromatic polyamides derived from the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the specific combination of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane and the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid provided for polymer compositions (PC) having improved retention of mechanical properties (e.g. tensile strength and flexural strength) after aging in aqueous solutions, relative to analogous polyamides free of the bis(aminoalkyl)cyclohexane and the cyclohexanedicarboxylic acid.
    Type: Application
    Filed: May 6, 2021
    Publication date: June 29, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Matthew R. Vincent, William Hamm, Lee Carvell, Linda M. Norfolk, Joel Flores, Stéphane Jeol, David McIlroy
  • Patent number: 11685829
    Abstract: The invention relates to a process for preparing polymeric particles, based on the use of a polyester polymer (PE) comprising units from a dicarboxylic acid component and a diol component, wherein at least 2 mol. % of the diol component is a poly(alkylene glycol). The process comprises the melt-blending of the aromatic polymer (P) with the PE, the cooling the blend and the recovery of the particles by dissolution of the PE into water. The present invention relates to polymeric particles obtained therefrom and to the use of these particles in SLS 3D printing, coatings and toughening of thermoset resins.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: June 27, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Stéphane Jeol, Kelly D. Branham, David Blake Roller
  • Publication number: 20230183454
    Abstract: Described herein are electrical articles comprising a polyamide (PA). As explained in detail below, the polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, terephthalic acid, and a bis(aminoalkyl)cyclohexane or a cyclohexanedicarboxylic acid. It was surprisingly discovered that incorporation of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid into the polyamide provided for polymer compositions (PC) having significantly improved comparative tracking index (“CTI”) retention after heat aging, relative to analogous polyamides derived from only the aliphatic diamine and terephthalic acid. Due at least in part to the improved CTI retention, the polyamides (PA) can be desirably incorporated into articles that, during use, are exposed to elevated temperatures and benefit from high CTI performance.
    Type: Application
    Filed: May 7, 2021
    Publication date: June 15, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Clay Plavcan, David McIlroy, Stéphane Jeol, Lee Carvell
  • Publication number: 20230174716
    Abstract: Described herein are polymer compositions (PC) including a polyamide and carbon fiber. As explained in detail below, the polyamide (PA) is a semi-aromatic polyamide derived from the polycondensation of an aliphatic diamine, terephthalic acid, and a bis(aminoalkyl)cyclohexane or a cyclohexanedicarboxylic acid. It was surprisingly discovered that incorporation of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane or the specific combination of the cycloaliphatic diamine bis(aminoalkyl)cyclohexane and the cycloaliphatic dicarboxylic acid cyclohexanedicarboxylic acid into the polyamide provided for carbon fiber filled polymer compositions (PC) having significantly improved mechanical properties (e.g. tensile modulus and strength) at elevated temperatures, as well as significantly improved retention of mechanical properties after heat aging, relative to analogous polyamides free of the bis(aminoalkyl)cyclohexane and the cyclohexanedicarboxylic acid.
    Type: Application
    Filed: May 5, 2021
    Publication date: June 8, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: David McIlroy, Matthew R. Vincent, Lee Carvell, Linda M. Norfolk
  • Publication number: 20230174720
    Abstract: The present invention relates to a poly(arylene sulfide) (PAS) copolymer (P) comprising: at least one block of poly(arylene sulfide) (PAS) having a weight-average molecular weight (Mw) of at least 40,000 g/mol as determined by gel permeation chromatography, and at least one block of polyorganosiloxane (POS) having a weight-average molecular weight (Mw) of at most 5,000 g/mol as determined by gel permeation chromatography, wherein the weight ratio of PAS:POS is from 95:5 to 99.5:0.5.
    Type: Application
    Filed: May 4, 2021
    Publication date: June 8, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Kelly D. Branham, Ryan Mondschein, Joel Pollino, Stéphane Jeol, Lee Carvell, William E. Sattich