Patents Assigned to SOLVAY SPECIALTY POLYMERS USA, LLC
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Publication number: 20190136055Abstract: A high-flow polymer composition includes a polyetherimide (PEI), a PEEK-PEDEK copolymer, and optionally a poly(aryletherketone) (PAEK) other than the PEEK-PEDEK copolymer. The polymer composition surprisingly exhibits improved toughness and chemical resistance, making it suitable for the manufacture of shaped articles where a combination of high-flow, impact resistance, and chemical resistance are required.Type: ApplicationFiled: April 28, 2017Publication date: May 9, 2019Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventor: Mohammad Jamal EL-HIBRI
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Publication number: 20190136057Abstract: A polymer composition includes at least two different polymers independently selected from a poly(aryl ether ketone) (PAEK), a poly(aryl ether sulfone) (PAES), a polyarylene sulfide (PAS) and a polyetherimide (PEI), and about 0.05 to about 2 wt. % of at least one alkali metal carbonate. Preferably, the polymer composition is free or substantially free of solvent. A method includes melt mixing at least two different polymers independently selected from a poly(aryl ether ketone) (PAEK), a poly(aryl ether sulfone) (PAES), a polyarylene sulfide (PAS) and a polyetherimide (PEI), and about 0.05 to about 2 wt. % of at least one alkali metal carbonate to form a compatibilized polymer composition.Type: ApplicationFiled: April 28, 2017Publication date: May 9, 2019Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Stéphane JEOL, Maryam MOMTAZ, Corinne BUSHELMAN, Mohammad Jamal EL-HIBRI
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Publication number: 20190085460Abstract: The present invention relates to a process for obtaining a multilayer composition, to a composition obtainable via such method and to an article comprising said composition. The process comprises at least the following: i. providing a polymeric layer (L1) comprising an aromatic polymer selected from the group consisting of poly(aryl ether sulfone) polymer (P1) and a polyarylene sulphide (P2), and having at least one surface (S1); ii. treating at least the surface (S1) of (L1) with a radio-frequency glow N discharge process in the presence of an etching gas medium comprising a nitrogen-containing gas to obtained an etched surface (52); iii. optionally, contacting the etched surface (S2) obtained in step ii. with a composition (LC3) comprising a surfactant to obtain at least a pre-treated surface (S2a); iv. contacting the etched surface (S2) obtained in step ii. or the pre-treated surface (S2a) obtained in step iii.Type: ApplicationFiled: March 9, 2017Publication date: March 21, 2019Applicant: Solvay Specialty Polymers USA, LLCInventors: Marco APOSTOLO, Gregory HARKNESS, Stefano MAURI, Andrea Vittorio ORIANI
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Publication number: 20180340066Abstract: The present invention relates to polymer compositions including at least one poly(aryl ether sulfone) (PAES) polymer, at least one poly(aryletherketone) (PAEK)polymer, and at least one impact modifier (IM). The polymer composition may optionally include at least one aromatic polycarbonate (PC) and/or titanium dioxide (TiO2). The polymer composition is particularly suitable for use in mobile electronic devices.Type: ApplicationFiled: September 9, 2016Publication date: November 29, 2018Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC.Inventors: Corinne BUSHELMAN, Glenn P. DESIO, William E. SATTICH
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Publication number: 20180340062Abstract: Described herein are polymer compositions including at least one semi-crystalline, semi-aromatic polyester polymer and at least one impact modifier. The blends have excellent impact resistance and excellent dimensional stability. The blends also have excellent chemical resistance, whiteness, colorability and anodization resistance. The polymer compositions can optionally include at least one amorphous polymer. The at least one amorphous polymer can bean amorphous polycarbonate polymer or an amorphous polyester polymer or a polyester-carbonate. In some embodiments, the polymer composition can optionally include one or more additives. The polyester compositions described herein can be desirably incorporated into mobile electronic device components.Type: ApplicationFiled: August 29, 2016Publication date: November 29, 2018Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Mohammad Jamal EL-HIBRI, Keshav GAUTAM
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Publication number: 20180282483Abstract: A poly(arylether sulfone)polymer[(t-PAES)polymer], wherein more than 70% moles of the recurring units are recurring units (R1) of formula (St): -E-Ar1—SO2—[Ar2-(T-Ar3)n-SO2]m-Ar4— (formula St) wherein: n and m, equal to or different from each other, are independently zero or an integer ranging from 1 to 5, each of Ar1, Ar2, Ar3 and Ar4 equal to or different from each other, is an aromatic moiety, T is a bond or a divalent group optionally comprising one or more than one heteroatom; -E is of formula (Et): wherein each of R?, equal to or different from each other, is selected from a halogen, an alkyl, an alkenyl, an alkynyl, an aryl, an ether, a thioether, a carboxylic an acid, an ester, an amide, an imide, an alkali or alkaline earth metal sulfonate, an alkyl sulfonate, an alkali or alkaline earth metal phosphonate, an alkyl phosphonate, an amine,and a quaternary ammonium; j? is zero or an integer ranging from 1 to 4,and further wherein the (t-PAES) polymer exhibits a 1H NMR signal at from about 8.Type: ApplicationFiled: October 15, 2015Publication date: October 4, 2018Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Chantal LOUIS, David CHAPON
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Patent number: 10079323Abstract: The invention pertains to a framing structure for a solar panel made from a polymer composition (C) comprising at least one polyamide polymer [polyamide (A)], and at least one reinforcing filler [filler (F)], the framing structure being characterized by having a top surface and a bottom surface, said top surface having a depressed central portion sized for receiving a solar panel. It also relates to a method for manufacturing the same, to a method for assembly a solar panel into said framing structure, to a solar panel assembly comprising the same, and to a method for fixing said solar panel assembly onto a support (e.g. a roof).Type: GrantFiled: February 22, 2013Date of Patent: September 18, 2018Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC.Inventors: Vincent Pierre Meunier, Jeffrey A. Hrivnak, Glenn P. Desio, Philippe Brasseur
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Patent number: 10005887Abstract: The present invention relates a mobile electronic device comprising at least one part made of a polymer composition comprising for more than 80% by weight (% wt.) relative to the total weight of the composition (C) of an aromatic polysulfone polymer comprising a residual chlorine content in an amount of less than 25 ?eq/g polymer.Type: GrantFiled: December 18, 2013Date of Patent: June 26, 2018Assignee: Solvay Specialty Polymers USA, LLCInventors: Atul Bhatnagar, Hong Chen, Theodore Moore
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Patent number: 9969854Abstract: A foamable composition comprising from 60 to 99.88% by weight (% wt.) of at least one poly(aryl ether sulfone), from 0.10 to 10.00% by weight (% wt.) of at least one olefinic polymer, from 0.01 to 5.00% by weight (% wt.) of at least one tetrazole compound and from 0.01 to 2.50% by weight (% wt.) of at least one additive selected from the group of titanium dioxide (TiO2), clays, talc, silicates, silica, aluminates, barites, titanates, borates, nitrides, carbon-based materials or combinations thereof, all % wt. are relative to the total weight of the composition (C). Foam materials made from said foamable compositions and articles made from said foam materials.Type: GrantFiled: December 18, 2014Date of Patent: May 15, 2018Assignee: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Nirupama Kenkare, Kermit S. Kwan
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Patent number: 9938408Abstract: The present invention relates to a polymer composition (C) comprising at least one polyaryletherketone (PAEK), at least one polyphenylsulfone (PPSU), at least one polysulfone (PSU) and glass fibers having an elastic modulus of at least 76 GPa as measured according to ASTM D2343. Polymer composition (C) is very well suited for the manufacture of articles useful in areas as various as plumbing and electronics.Type: GrantFiled: December 18, 2012Date of Patent: April 10, 2018Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC.Inventors: Keshav Gautam, Mohammad Jamal El-Hibri
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Patent number: 9902821Abstract: A composition [composition (C)] comprising at least one poly(aryl ether ketone) polymer having a melt flow rate (MFR) equal to or higher than 8 g/10 min at 400.degree. C. and under a load of 2.16 kg, [(PAEKHMF) polymer], from 0.1 to 50 wt. % of at least one poly(tetrafluoroethylene) polymer having a D50 particle size equal to or below 10.mu.m, and having a melt viscosity equal to or lower than 1.times.105 Pas at 372.degree. C., from 0 to 50% wt. % of at least one poly(aryl ether sulfone) polymer having a melt flow of at least 15 g/10 min at 365 degree C. and under a load of 5.0 kg, [(PAES) polymer], from 0 to 50% wt. % of at least one reinforcing filler, with the proviso that—should the composition (C) comprise a (PAES) polymer having MFR of more than 22 g/10 min, then the (PTFE) polymer is present in an amount of less than 40 wt. %, and—should the composition (C) comprise a (PAES) polymer having MFR of 22 g/10 min or less, then the (PTFE) polymer is present in an amount of less than 30 wt.Type: GrantFiled: September 4, 2013Date of Patent: February 27, 2018Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC.Inventors: Ahmed Khan, Duane A. Fish, Mohammad Jamal El-Hibri
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Patent number: 9868825Abstract: A poly(arylether sulfone) polymer [(t-PAES) polymer, herein after], wherein more than 70% moles of the recurring units are recurring units (Rt) of formula (St): -E-Ar1—S02-[Ar2-(T-Ar3)n—SO2]m-Ar4— (formula St) wherein: n and m, equal to or different from each other, are independently zero or an integer of 1 to 5, each of Ar1, Ar2, Ar3 and Ar4 equal to or different from each other and at each occurrence, is an aromatic moiety, T is a bond or a divalent group optionally comprising one or more than one heteroatom; -E is of formula (Et), wherein each of R?, equal to or different from each other, is selected from the group consisting of halogen, alkyl, alkenyl, alkynyl, aryl, ether, thioether, carboxylic acid, ester, amide, imide, alkali or alkaline earth metal sulfonate, alkyl sulfonate, alkali or alkaline earth metal phosphonate, alkyl phosphonate, amine and quaternary ammonium; j? is zero or is an integer from 1 to 4, and said (t-PAES) polymer having a number average molecular weight (Mn) ranging from 41 000 toType: GrantFiled: April 30, 2014Date of Patent: January 16, 2018Assignee: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Chantal Louis, Mohammad Jamal El-Hibri, David B. Thomas, Hemantkumar Patel
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Patent number: 9862808Abstract: The invention relates to polyamide composition comprising at least one polyamide featuring a melting temperature (Tm), at least one metal oxide selected from magnesium oxide, zinc oxide and calcium oxide, and titanium dioxide, said composition featuring an intrinsic melt viscosity of below 800 Pa·s as measured according to ASTM D3835-08 at a moisture content as measured according to ASTM D6869-03 in the range of 150-500 ppm at a shear rate of 400 s?1 and at a temperature ranging from [(Tm max)+10° C.] to [(Tm max)+20° C.] where (Tm max) is the highest of all melting temperatures (Tm). Invented compositions feature high reflectivity in the molded part with high retention of whiteness and reflectivity after heat aging. This unique combination of properties makes the compositions according to the invention most suitable for LED applications.Type: GrantFiled: August 16, 2012Date of Patent: January 9, 2018Assignee: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Corinne Bushelman, Nancy J. Singletary, Glenn P. Desio
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Publication number: 20180002524Abstract: A composition [composition (C)] comprising from 1 to 90% by weight (wt. %) of at least one poly(aryl ether ketone) [(PAEK) polymer], from 1 to 25 wt. % of at least one polyphenylsulfone polymer [(PPSU) polymer], from 1 to 90 wt. % of at least one polyethersulfone polymer [(PES)polymer], and from 0.1 to 50 wt. % of at least one reinforcing filler, where all wt. % are based on the total weight of the composition (C) and the (PES) polymer has as melt flow rate(MFR) at a temperature of 380° C. and under a load of 2.16 kg according to ASTM D1238 of greater than 35 g/10 min.Type: ApplicationFiled: December 17, 2015Publication date: January 4, 2018Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Mohammad Jamal EL-HIBRI, Keshav GAUTAM
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Publication number: 20170368762Abstract: A laser-weldable composition and method using the same, said composition comprising at least one amorphous polyamide made from the polycondensation of at least an acyclic aliphatic diamine comprising at least 10 carbon atoms and/or at least an acyclic aliphatic diacid comprising at least 10 carbon atoms, and at least a phthalic acid selected from the group consisting of terephthalic acid and isophthalic acid, at least one flat glass fiber; and at least one organic dye which absorbs radiation at a wavelength from 800 to 1400 nm.Type: ApplicationFiled: December 11, 2015Publication date: December 28, 2017Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Keshav GAUTAM, Linda M. NORFOLK, Suresh R. SRIRAM, Jiqiang XIA
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Publication number: 20170362379Abstract: Adhesive compositions are described that significantly improve the adhesion of polymer overmold compositions to metal substrates in polymer-metal junctions. The adhesive compositions include one or more poly(aryl ether) polymers, where each of the poly(aryl ether) polymers is, independently, a poly(aryl ether sulfone) polymer or a poly(aryl ether ketone) polymer. The overmold composition includes at least one poly(aryl ether ketone) polymer. Polymer-Metal junctions can be formed by, for example, dip-coating, spin-coating, extruding, or injection molding the adhesive composition and/or the overmold composition onto the metal substrate. Desirable applications settings for the polymer-metal junctions described include, but are not limited to electrical wiring.Type: ApplicationFiled: December 11, 2015Publication date: December 21, 2017Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Mohammad Jamal EL-HIBRI, Chantal LOUIS, Ryan HAMMONDS
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Patent number: 9845383Abstract: A fastener comprising a polymer composition [composition (C)] comprising at least one polyaryletherketone polymer [(PAEK) polymer], and at least one nitride (NI) of an element having an electronegativity (?) of from 1.3 to 2.5, as listed in <<Handbook of Chemistry and Physics>>, CRC Press, 64th edition, pages B-65 to B-158, based on the total weight of the composition (C).Type: GrantFiled: December 18, 2013Date of Patent: December 19, 2017Assignee: Solvay Specialty Polymers USA, LLCInventors: Mohammad Jamal El-Hibri, David B. Thomas
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Publication number: 20170355821Abstract: The present invention relates to a method for the manufacture of a poly(aryl ether) such as a poly(aryl ethersulfone) or a poly(aryl ether ketone) including the use of an organic base having a pKa of at least 10.Type: ApplicationFiled: October 15, 2015Publication date: December 14, 2017Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Stéphane JEOL, Chantal LOUIS
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Publication number: 20170349699Abstract: Described herein are polyphenylene fibers. The polyphenylene fibers have one or more polyphenylene polymers. The polyphenylene fibers can further include one or more poly(aryl ether sulfone) polymers. In some embodiments, the polyphenylene fibers can have an average diameter that is less than about 1 micron. The polyphenylene fibers can have desirable mechanical properties. Also described herein are methods for forming polyphenylene fibers. In some embodiments, the fibers can be fabricated using specifically engineered polymer solutions in conjunctions with adapted force spinning techniques.Type: ApplicationFiled: November 10, 2015Publication date: December 7, 2017Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: David Blake ROLLER, Mohammad Jamal EL-HIBRI, Nirupama KENKARE, DeeDee SMITH
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Publication number: 20170334111Abstract: Overmolded inserts and methods for forming the same The present disclosure is directed to overmolded inserts (100) with reduced internal residual stress and corresponding methods for forming the overmolded inserts. The overmolded inserts have a polymer housing; metal or metal allow tapered insert (104, 302) and a compression element (106, 304) disposed between the housing and the distal end of the tapered insert. During formation, the tapered insert and compression element are placed within a mold. The polymer housing material is heated and filled into the mold. As the polymer housing cools, the compression element is compressed between the polymer housing and the tapered insert. The overmolded inserts formed have reduced internal residual stress relative to a corresponding insert formed from non-tapered insert.Type: ApplicationFiled: November 17, 2015Publication date: November 23, 2017Applicant: SOLVAY SPECIALTY POLYMERS USA, LLCInventors: Philippe MARTIN, Michel MAGDELYNS