Abstract: A method for manufacturing a three-dimensional (3D) object with an additive manufacturing system, comprising a step consisting in printing layers of the 3D object from the part material comprising a polymeric component comprising, based on the total weight of the polymeric component: from 5 to 95 wt. % of at least one polymer (P1) comprising at least 50 mol. % of recurring units (R1) consisting of an arylene group comprising at least one benzene ring, each recurring unit (R1) being bound to each other through C—C bonds, wherein the recurring units (R1) are such that, based on the total number of moles of recurring units (R1):less than 90 mol. % are rigid rod-forming arylene units (R1-a), and at least 10 mol. % are kink-forming arylene units (R1-b), and from 5 to 95 wt. % of at least one polymer (P2), having a glass transition temperature (Tg) between 140° C. and 265° C., and no melting peak, as measured by differential scanning calorimetry (DSC) according to ASTM D3418.
Type:
Grant
Filed:
December 19, 2018
Date of Patent:
May 23, 2023
Assignee:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Stéphane Jeol, Nancy J. Singletary, Ryan Hammonds, Hai Van, David B. Thomas
Abstract: Described herein are polymer compositions including a liquid crystal polymer (“LCP”) and 1 weight percent (“wt. %”) to 25 wt. % of a semi-aromatic, semi-crystalline polyester, relative to the total weight of the LCP and semi-aromatic, semi-crystalline polyester. It was surprisingly discovered that polymer compositions including an LCP in conjunction with a semi-aromatic, semi-crystalline polymer could be melt-extruded into desirable films, as opposed to corresponding polymer compositions. It was further surprisingly discovered that the polymer compositions described herein had improved mechanical performance (tensile strength and tensile elongation), relative to corresponding polymer compositions. Still further, the polymer compositions also unexpectedly had reduced (Tm-Tc) relative to corresponding polymer compositions and, therefore, provided faster cycle times for molded articles formed from the polymer compositions.
Abstract: The present invention relates to relates to a polymer formulation for three-dimensionally (3D) printing an article by stereolithography, the formulation comprising a functionalized polymer. The invention further relates to lithographic methods to form 3D objects that incorporate the aforementioned polymer formulation.
Type:
Application
Filed:
April 8, 2021
Publication date:
May 18, 2023
Applicants:
SOLVAY SPECIALTY POLYMERS USA, LLC, VIRGINIA TECH INTELLECTUAL PROPERTIES, INC.
Inventors:
Joel Pollino, Kermit S. Kwan, Timothy Edward Long, Christopher Bryant Williams, Viswanath Meenakshisundaram, Cody Weyhrich
Abstract: The present invention relates to a of amide copolymer produced from a carboxy-piperidine, preferably 4-piperidinecar-boxylic acid and an aminoacid or lactam, preferably 4-aminomethyl-benzoic acid, to a process for its manufacture and to the use thereof for the manufacture of thermoplastic composites, and articles manufactured via injection molding, extrusion and through additive manufacturing technologies.
Type:
Application
Filed:
February 23, 2021
Publication date:
May 18, 2023
Applicant:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Tanner Gerschick, Nancy J. Singletary, Joel Pollino
Abstract: The present invention relates to a novel polyamide polymer, to a process for its manufacture and to the use thereof for the manufacture of thermoplastic composites, and articles manufactured via injection molding, extrusion and through additive manufacturing technologies.
Type:
Application
Filed:
February 23, 2021
Publication date:
May 11, 2023
Applicant:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Tanner Gerschick, Nancy J. Singletary, Anthony Bocahut, Marie-Laure Michon, Joel Pollino
Abstract: The present invention relates to a powdered material (M) containing at least one poly(arylene sulfide) (PAS) polymer, comprising recurring units p, q and r according of formula (I), (II) and (III): wherein np, nq and nr are respectively the mole % of each recurring units p, q and r; recurring units p, q and r are arranged in blocks, in alternation or randomly; 1%?(nq+nr)/(np+nq+nr)?12%; nq is ?0% and nr is ?0%; j is zero or an integer varying between 1 and 4; R1 is selected from the group consisting of halogen atoms, C1-C12 alkyl groups, C7-C24 alkylaryl groups, C7-C24 aralkyl groups, C6-C24 arylene groups, C1-C12 alkoxy groups, and C6-C18 aryloxy groups.
Type:
Application
Filed:
March 8, 2021
Publication date:
April 20, 2023
Applicant:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Matthew Nielsen, Christopher Ward, Stéphane Jeol, Nina Vylkov
Abstract: The present invention relates to novel polyaryl ether ketone copolymers, a method for their preparation, polymer compositions including the same and shaped articles manufactured from said polymer compositions.
Abstract: Methods of cross-linking or chain extending a polymeric material including a silane-modified poly(arylene ether) polymer (Si-PAE) in a shaped article include heating the shaped article from a temperature T1 to a temperature T2>T1, while maintaining the temperature at which the shaped article is heated within a specified range based on the increasing Tg of the polymeric material during the heating. Shaped articles cross-linked or chain extended by the methods are also described.
Abstract: Poly(aryl ether sulfones) (PAES) polymers (P1) which are functionalized with reactive functional groups on at least one end of the PAES polymer, a process for preparing the PAES polymers (P1), a process for preparing block copolymers (P2) using the functionalized poly(aryl ether sulfones) (PAES) polymers (P1) and the block copolymers (P2) obtainable by such process
Abstract: The present invention relates to polyetherimide polymers which can for example be used in lithographic processes for the photofabrication of three-dimensional (3D) articles. The invention further relates to compositions including these polyetherimide polymers. Still further, the invention relates to lithographic methods to form 3D articles or objects that incorporate the aforementioned polymer compositions.
Type:
Application
Filed:
November 19, 2020
Publication date:
January 26, 2023
Applicant:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Joel Pollino, Kermit S. Kwan, Stéphane Jeol, Eduardo Soriano
Abstract: The present invention relates to poly(aryl ether) polymers which can for example be used in lithographic processes for the photofabrication of three-dimensional (3D) articles. The invention further relates to compositions including these poly(aryl ether) polymers. Still further, the invention relates to lithographic methods to form 3D articles or objects that incorporate the aforementioned polymer compositions.
Type:
Application
Filed:
November 19, 2020
Publication date:
January 26, 2023
Applicant:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Joel Pollino, Kermit S. Kwan, Stéphane Jeol, Eduardo Soriano
Abstract: The invention relates to downhole tools comprising members comprising branched poly(hydroxyacid) polymers provided with improved degradation rate when in contact with water.
Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEmEK copolymers compositions, in contact with a metal substrate, wherein the PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
Abstract: Described herein are poly(arylene sulfide) (“PAS”) polymers (PASP) including recurring units formed from selected dihalofluorene monomers. Surprisingly, at relative low dihalofluorene monomer concentrations, the PAS polymers (PASP) have significantly increased glass transition temperatures (“Tg”) and impact performance, relative to analogous PAS homopolymers and PAS polymers (PASP) including recurring units formed from 4,4?-dibromobiphenyl (“DBBP”). Simultaneously, the PAS polymers (PASP) also retain high elastic modulus. Furthermore, the PAS polymers (PASP) are free of recurring units formed from polyhalogenated biphenyls (e.g. DBBP and polychlorinated biphenyls) and, therefore, are not currently subject to restrictive governmental regulation.
Abstract: The invention pertains to an improved branched glycolic acid polymer being obtained from polycondensation reaction of a monomer mixture comprising: (i) glycolic acid (GA); (ii) optionally, at least one hydroxyacid having only one hydroxyl group and only one carboxylic acid group different from GA [hydroxyacid (A)], wherein the molar amount of hydroxyacid (A) is of at most 5% moles with respect to the sum of moles of GA and hydroxyacid (A); (iii) at least one polyol comprising at least three hydroxyl groups and being free from carboxylic acid group [polyol (H)]; (iv) at least one alcohol comprising one or two hydroxyl groups and being free from carboxylic acid group [alcohol (AO)]; (v) optionally at least one carboxylic acid comprising one carboxylic acid group and being free from hydroxyl group [monoacid (C)]; and (vi) optionally at least one polyacid comprising at least two carboxylic acid groups and being free from hydroxyl groups [polyacid (O)], wherein the amount of polyacid (O) is such that the number o
Abstract: Described herein are methods for making poly(aryl ether sulfone) (“PAES”) polymers and polymer compositions including the PAES polymers. The method includes reacting a first monomer and a second monomer in a reaction mixture including a base. In some embodiments, the first monomer, second monomer and base can be selected such that halogen salts are not formed during the reacting. In some embodiments, the method can also be a solvent free process. The PAES polymer and polymer compositions can be desirable in many application settings including, but not limited to, electronic components.
Abstract: Described herein are polymer compositions including (i) a polymer blend containing an amorphous polyester copolymer and a semi-crystalline polyamide polymer (“polyester/polyamide blend”), (ii) 1 weight percent (wt. %) to 5 wt. % of an epoxy functionalized impact modifier and optionally (iii) one or more additives. It was surprisingly found that incorporation of a specific amount of an epoxy functionalized impact modifier into polymer compositions including a polyester/polyamide blend provided for significantly improved impact performance, relative to corresponding polymer compositions incorporating non-epoxy functionalized impact modifiers or corresponding polymer compositions free of impact modifiers. Due at least in part to the significantly improved impact performance and outstanding chemical resistance, the polymer compositions described herein can be incorporated in a wide variety of application settings, including but not limited to mobile electronic application settings.
Type:
Grant
Filed:
April 26, 2018
Date of Patent:
September 13, 2022
Assignee:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
David McIlroy, Keshav S. Gautam, Raleigh L. Davis
Abstract: The present invention relates to high performance polymer compositions and articles made therefrom. In particular, the present invention relates to compositions (C1) comprising from 25 to 59 wt. % of at least one poly(aryl ether sulfone) (PAES), from 1 to 35 wt. % of at least one poly(aryl ether ketone) (PAEK), from 20 to 35 wt. % at least one polyphenylene sulfide (PPS), and from 5 to 50 wt. % of glass fibers, the wt. % being based on the total weight of the polymer composition (C1).
Type:
Grant
Filed:
August 27, 2018
Date of Patent:
September 6, 2022
Assignee:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Bianca Sadicoff Shemper, Jiqiang Xia, Christopher Ward
Abstract: The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, comprising a) the provision of providing a powdered polymer material (M) comprising at least one poly(ether ether ketone) (PEEK) polymer, and at least one poly(aryl ether sulfone) (PAES) polymer, b) the deposition of successive layers of the powdered polymer material; and c) the selective sintering of each layer prior to the deposition of the subsequent layer, wherein the powdered polymer material (M) is heated before step c) to a temperature Tp (° C.): Tp<Tg+40, wherein Tg (° C.) is the glass transition temperature of the PAES polymer, as measured by differential scanning calorimetry (DSC) according to ASTM D3418.
Type:
Grant
Filed:
September 14, 2018
Date of Patent:
August 30, 2022
Assignee:
SOLVAY SPECIALTY POLYMERS USA, LLC
Inventors:
Stéphane Jeol, Christopher Ward, Vito Leo
Abstract: Disclosed are methods of decreasing the concentration of a metal in a monomer composition including a bis(benzoyl)benzene, bis(benzoyl)benzene monomer compositions having a low total metal concentration, di-ketone polymers made from low metal bis(benzoyl)benzene monomers, and polymer compositions and shaped articles including the di-ketone polymers. It was surprisingly found that di-ketone polymers made by nucleophilic substitution of low metal bis(benzoyl)benzene monomers exhibit greater crystallinity, as compared with di-ketone polymers made with conventional monomers.