Abstract: A method for removing non-bonding compounds from absorber layers of a plurality of absorber substrates during a cleaning process comprises setting one or more conditions of a solution in a solvent tank used to clean the non-bonding compounds from the absorber layers of the absorber substrates. The method further comprises calculating thickness of boundary layers formed on the absorber layers based on hydrodynamics of the solution in the solvent tank during the cleaning process, and setting one or more of spacing between the absorber substrates and circulation speed of the solution in the solvent tank during the cleaning process. The method further comprises immersing and cleaning the absorber substrates in the solvent tank under one or more of the set conditions, spacing and circulation speed of the solution.

Abstract: A solar module comprises a cylindrical substrate, a back contact layer around the substrate, an absorber layer around the back contact layer, a buffer layer around the absorber layer, a front contact layer around the substrate to form a solar module, and a conformal polymer layer encasing the solar module.

Abstract: A photovoltaic device includes a substrate, a back contact layer disposed above the substrate, and an absorber layer disposed above the back contact layer. The absorber layer includes at least two regions at respectively different horizontally locations. Each respective region has a respectively different concentration profile of an ingredient at a respective depth of the absorber layer.

Abstract: A tandem solar module includes first and second thin film solar cell circuits and a transparent coupling layer disposed between the first and second thin film circuits for securing the first and second thin film circuits together in a stack. Each solar cell circuit includes a multi-layer structure, the multi-layer structure including a substrate, a first conductive layer formed over the substrate, a buffer layer, an absorber layer formed between the first conductive layer and the buffer layer, and a second conductive layer formed over the buffer layer. The first thin film solar cell circuit and second thin film solar cell circuit are oriented with respect to one another such that the absorber layers are disposed between the substrates of the circuits. The first and second solar cell circuits have different bandgap profiles.

Abstract: A method and system provide for depositing a TCO, transparent conductive oxide, film in one chamber of a manufacturing tool then irradiating the TCO film with light energy in another chamber of the same tool. The TCO film is used in a solar cell and formed on a solar cell substrate in some embodiments. The method includes irradiating the TCO film for a time and energy to reduce resistance of the TCO film without reducing transmittance. One or multiple light sources are used in the light irradiation chamber. Light in the infrared range, visible light range and ultraviolet light range are used either individually or in combination.

Abstract: A method of forming an absorber layer of a photovoltaic device includes forming a metal precursor layer above a substrate, and depositing a sulfur-containing precursor onto the metal precursor layer. The method further includes depositing a selenium-containing precursor onto the metal precursor layer after the step of depositing a sulfur-containing precursor.

Abstract: An apparatus for chemical bath deposition includes a housing defining a chemical tank, a circulation pipe, and at least one flow adjustment device disposed inside the chemical tank. The chemical tank has an opening on a top surface and is configured to accept and hold at least one substrate inside the chemical tank. The circulation pipe has at least one portion inside the chemical tank, and is configured to supply at least one chemical to the chemical tank. The at least one flowing adjustment device includes any one of a turbine, a diffuser and a bubbler, or a combination thereof.

Abstract: Provided is a method for identifying material junctions and doping characteristics in semiconductor and other materials by illuminating the material and measuring voltage. A correlation between penetration depth of light and wavelength of light is established for a material. Photons are applied to materials such as semiconductor materials to induce charge. The photons are applied by exposing the material to light having a range of wavelengths. The induced charge results in a measureable voltage. The voltage is measured and the voltage measurements used to determine a junction depth and charge concentration of a material using the correlation between penetration depth of light and wavelength of light.

Abstract: A solar cell device and a method of fabricating the device is described. The solar cell is fabricated by forming a back contact layer on a front side of a substrate, forming an absorber layer on the back contact layer, applying a protective layer on a back side of the substrate, depositing a buffer layer on the absorber layer. Excess buffer materials are deposited on the substrate back side, and the protective layer with excess buffer materials are removed.

Abstract: A solar cell device and a method of fabricating the device is described. The solar cell is fabricated by providing a substrate, depositing a back contact over the substrate, depositing an absorber over the back contact, depositing a front contact over the absorber, and embedding a highly thermally conductive material within the solar cell. The highly thermally conductive material can be embedded as a highly thermally conductive layer between the substrate and the back contact, a highly thermally conductive fill within a P3 scribe line, or both.

Abstract: A method for encapsulating solar cells includes a curing step that renders CIGS or other types of solar cell absorber layers resistant to degradation by high-temperature lamination processes. The curing process takes place after IV test and prior to the lamination of an encapsulant film. The curing step is carried out in conjunction with a light soaking step that takes place prior to the IV test. The curing process takes place for a time that may range from 10 minutes to two days and at a high relative humidity, RH. Relative humidities of 20-90% are used and have been effective in passivating selenium vacancy defects associated with the absorber layers. The cured absorber layers are resistant to degradation and produce a solar cell with a high solar cell efficiency.

Abstract: A solar panel comprises a back contact layer, an absorber layer over the back contact layer, a buffer layer over the absorber layer, and a front contact layer comprising a transparent conductive material over the buffer layer. The front contact layer has a plurality of outer edges and a seed layer comprising a seed layer material along the outer edges.

Abstract: A solar cell with microlenses and a method for forming the same, are provided. The solar cell includes a TCO (transparent conductive oxide) structure with an upper surface including flat portions and a plurality of convex shaped raised portions forming a plurality of discrete microlenses. The microlenses enable a maximum amount of sunlight to reach the absorber layer and increase the efficiency of the solar cell. The method for forming the solar cell includes forming a first TCO layer, then a plurality of discrete sacrificial layer portions over the first TCO layer, then a second TCO layer over the first TCO layer but not enveloping the discrete sacrificial layer portions. The sacrificial layer portions are then removed, leaving discrete TCO raised portions which are then smoothed by acid etching.

Abstract: A solar cell has a back contact layer over a substrate; an absorber layer over the back contact layer, having a scribe line extending through the back contact layer; and a front contact layer over the absorber layer. The front contact layer has a first end and a second end opposite the first end. The scribe line is closer to the second end than to the first end, and the front contact layer has a thickness above the scribe line that is greater than the thickness of the front contact layer at the first end.

Abstract: Provided is a method for identifying material junctions and doping characteristics in semiconductor and other materials by illuminating the material and measuring voltage. A correlation between penetration depth of light and wavelength of light is established for a material. Photons are applied to materials such as semiconductor materials to induce charge. The photons are applied by exposing the material to light having a range of wavelengths. The induced charge results in a measurable voltage. The voltage is measured and the voltage measurements used to determine a junction depth and charge concentration of a material using the correlation between penetration depth of light and wavelength of light.

Abstract: Apparatus for forming a solar cell comprises a housing defining a chamber including a substrate support. A sputtering source is configured to deposit particles of a first type over at least a portion of a surface of a substrate on the substrate support. An evaporation source is configured to deposit a plurality of particles of a second type over the portion of the surface of the substrate. A cooling unit is provided between the sputtering source and the evaporation source. A control system is provided for controlling the evaporation source based on a rate of mass flux emitted by the evaporation source.

Abstract: An light apparatus used in forming a solar cell includes a housing separate from other processing in a deposition processing system, a transport mechanism for carrying a solar cell into the housing after deposition of a front contact layer in the deposition processing system, and one or more light source elements arranged to apply light on the solar cell after deposition of the front contact layer. A method of making a solar cell includes forming a back contact layer on a glass substrate, forming an absorber layer on the back contact layer, forming a buffer layer on the absorber layer, and forming a front contact layer above the buffer layer, the glass substrate, back contact layer, absorber layer, buffer layer, and front contact layer forming a first module. The method includes applying a light source to the first module after forming the front contact layer separate from other processing.

Abstract: An apparatus for forming a solar cell includes a housing defining a vacuum chamber, a rotatable substrate support, at least one inner heater and at least one outer heater. The substrate support is inside the vacuum chamber configured to hold a substrate. The at least one inner heater is between a center of the vacuum chamber and the substrate support, and is configured to heat a back surface of a substrate on the substrate support. The at least one outer heater is between an outer surface of the vacuum chamber and the substrate support, and is configured to heat a front surface of a substrate on the substrate support.

Abstract: A solar module includes a solar panel and a wireless power transmission module coupled to the solar panel for transmitting power generated by the solar panel wirelessly.

Abstract: A method for monitoring the process of fabricating solar cells generally comprises performing a reaction process in a chamber for a solar cell substructure, wherein the chamber includes a reaction solution that includes at least one chemical component. A concentration value is detected for the chemical component during the reaction process, via a detection assembly that is coupled to the chamber. The method further includes determining whether the detected concentration value is at a predefined threshold concentration level or within a predefined concentration range for the chemical component, via a control assembly that is coupled to the detection assembly. The concentration of the chemical component within the reaction solution is modified, during the reaction process, when the detected concentration value is different from the predefined threshold concentration level or different from the predefined concentration range.