Abstract: An apparatus including a vacuum nozzle including an elongated inner bore that defines an elongated vacuum conduit that is coaxial with the inner bore; a nozzle tip connected to the end of the vacuum nozzle and adjacent the vacuum conduit; a reciprocally movable sleeve located within the vacuum conduit and retained by the vacuum nozzle and extendable beyond the nozzle tip; and structure for applying a restorative force to the movable sleeve, the structure for applying a restorative force to the movable sleeve being located within the vacuum conduit and in contact with the movable sleeve.

Abstract: A fluid dispensing station includes a pneumatic clamp for easy and secure mating and un-mating of a supply syringe to the dispensing nozzle from which dots of fluid are selectively dispensed according to displacement of a plunger of the syringe. A syringe cover seals the distal end of the syringe during mating and provides access of pressurized air to the sealed syringe in order to displace the plunger. The piston rod of a pneumatic cylinder protrudes through the cover and into the syringe and serves as a follower which is maintained in engagement with, and follows the displacement of, the syringe plunger. The follower may be used to supplement the primary plunger displacement force, which is supplied by the pressurized air applied to the clamped and sealed syringe via the cover, by applying air at the same or a different pressure to the piston of the follower cylinder. The follower also can be used in indicating a low level state of the adhesive to an attendant.

Abstract: An electronic damping system is disclosed which dampens mechanical resonant vibrations of a gantry beam end. The system includes a secondary velocity feedback loop in addition to the main servo motor-tach velocity loop. The resonant velocity of the beam is sensed from the movement of the end of the beam. The velocity feedback signal is summed as negative feedback with the velocity command signal from the position controller. The resultant sum of the signals are combined to form the velocity reference input command signal to a servo power amplifier. The servo power amplifier is connected to a main servo motor which controls the movement of the gantry beam in the Y-direction relative to printed circuit board.

Abstract: A prismatic viewing plate is situated across the focal axis between an object and an imaging device such as a camera capable of acquiring only a two dimensional image of the object. A characteristic of the prismatic plate is that it presents dual images of the object to the imaging device. Characteristic of the separation between the dual images is that it is dependent upon the distance of the object from the prismatic plate. These characteristics are employed to determine a range to the object by measuring the separation between the dual images, visually or by use of one of the many available machine vision techniques. A third dimension of a surface profile also can be obtained by scanning a spot of light over the object while separately viewing the spot through the prismatic plate and measuring the separation between dual images of the light spot at various points of the scan.

Abstract: Molded carrier ring-type electrical components are unloaded from a shipping tube by providing the bottom of an escapement mechanism with a substantially flat surface to which the "coin stack" arrangement of components falls during loading of the stack into the escapement. This flat surface presents to the bottom component of the stack an area which is sufficient for preventing dumping of the stack through the escapement and for releveling components which become tilted during loading of the tube into the escapement. The flat surface is biased upwardly by springs and displaceable downwardly against such biasing by a component transfer slide during lateral displacement of the transfer slide to the stack in order to acquire and remove the bottom component from the stack.

Abstract: A vacuum spindle for picking and placing components is operatively associated with a turret assembly which carries a supply of various component engaging tips for the spindle in corresponding holes or chambers of the turret. During picking and placing of the components, the spindle extends through the turret chamber from which the tip of the spindle was acquired. In order to exchange tips, the spindle is retracted to a first position at which the tip may be relocked in its chamber of the turret and then to a second position which is sufficient for the turret to be rotated for coaxial alignment of the spindle with another chamber and tip. Then, the replacement tip is acquired by extending the spindle into engagement with the tip and unlocking it from its chamber of the turret. Thus, various tips for the spindle may be interchanged after placement of a component and while the spindle is being repositioned in X and Y to the next pick-up site without the need to stop at an intermediate location.

Abstract: An apparatus is provided for receiving a molded carrier ring package and removing the electronic component from the surrounding ring while cutting and forming the leads of the component. The shear provides that leads on two opposite sides of a rectangulopiped component are cut just prior to the leads extending from the remaining two sides, during one stroke of the shear, such that the applied force required to cut all of the leads is reduced by acting on one-half of the leads at a time, and such that the applied forces are balanced on opposite sides of the component. Each of a punch and die is easily interchanged with a replacement, and a scrap remover is continuously adjustable during closing of the jaws thereof, so that it is a simple matter to change the tooling and otherwise accommodate devices of different sizes. Also, the apparatus provides for diverting the forces of the shearing and forming action from a shuttle for transporting the device so as to minimize wear and tear on it.

Abstract: A high frequency thermode-driven device for use in hotbar soldering has a unitary metal support frame which is used for the secondaries of four individual transformers. The support frame also serves as the structural member to which the transformer and thermodes themselves are fastened. This is possible because the secondaries require only one turn; the upstanding ears of projections which extend radially outwardly from the support frame so as to protrude through the apertures in the transformer cores provide a source of voltage and become a secondary winding when connected to a load impedance, such as a thermode.

Abstract: Compensation is made for inherent lateral shifting of portions of a pivoted working surface along a work surface, when the pivot point of the working surface is maintained on a line of feed into contact with said work surface, during relative pivoting of said working surface into conformity with said work surface. The working surface is supported by a quadrilateral linkage system having a remote instantaneous center point which, during pivoting of the working surface, is maintained substantially on a quiescent centerline of the linkage system. By spacing the pivot point of the working surface from this center point along the centerline, the pivot point is caused to move laterally of the centerline during exercising of the linkage system. The distance and direction of spacing the pivot point from the center point is selectable so as to cancel the inherent lateral shifting referred above.

Abstract: A multi-spindle pick and place head is moveable in X and Y in order to pick up a group of components simultaneously, one component per spindle, at a pick station and to transport them to a placement station at which the components are placed simultaneously on corresponding placement sites of a printed circuit board. Each spindle or the whole head is moveable in Z, as required. Each component may be "SCOT" processed (e.g., squared, centered, oriented and/or tested) while on the spindle and during transport to the placement site. In another embodiment, two multi-spindle heads may operate in parallel, along with a separate "SCOT" station intermediate of the pick and place stations, such that one head transports a group of components from the pick station to the "SCOT" station for processing and the other head transports at least part of that group of processed components from the "SCOT" station to the placement station.

Abstract: The component at the pick-up station of a vibratory feeder is isolated from the remaining components on the feeder by backing the remaining components away from the component to be picked up in preparation for removal of the component from the feeder at the pick-up station. A shutter can be positioned over the component at the pick-up station prior to lowering the vacuum spindle into contact with the component so as to prevent loss of the component from the pick-up station of the feeder. The shutter may also have a slot therein to allow a spindle to pass through the shutter and contact a component in the pick-up station prior to withdrawal of the shutter, thus eliminating "teepeeing" of two components which can cause sufficient inaccuracies in pick-up and subsequent placement of the component. Additionally, the vibrator may be halted for the brief period necessary to remove the component from the pick-up station.

Abstract: This pick and place device and method for arranging components on a printed circuit board utilizes a placement head having an articulated, compliant tip for facilitating proper alignment of the component lead plane on the substrate, for example, in a fine pitch component placement machine where extreme accuracy must be achieved in matching the component leads to the circuit land pattern. In general, the articulating tip is fitted within a cavity or opening in the lower end of a spindle. Compressed air may be introduced into the cavity generating an air bearing, thus causing the articulating tip to comply with the upper surface of the component, or else the weight of the tip itself can be used to create the desired compliance. A vacuum force is then created within said opening sufficient to pick-up the component once the compressed air has been turned off. Various configurations of the articulating tip and various methods of air and/or vacuum application are provided.

Abstract: The invention comprises an extended input system by which additional component supply stations are located out of reach of the pick and place heads of a machine for handling surface mountable components and are selectively addressable by a supply shuttle which fetches individual components and delivers each component selectively to a test pocket or a utility pocket of a transfer assembly, from which the components are retrievable by a pick and place head of the onserter. In a preferred embodiment, the transfer assembly provides a second shuttle on which the utility and test pockets are mounted for movement back and forth between the supply shuttle unload station to a pick-up station of the head, and the component testing occurs during transit of the transfer shuttle.

Abstract: A feeder mechanism for a pick-and-place machine with an adjustable shutter mechanism is disclosed. The components are contained within pockets formed in a reeled tape. The shutter mechanism includes a pair of spring blades that cover the pocket, but are spread apart by the vacuum tip when the spindle is lowered. In this way, the shutter can maintain the component in the proper position for pick-up while allowing the vacuum spindle to access the component, which, in turn, maintains proper attitude of component while the blades are retracted.

Abstract: Advanced digital motion control is a multi-axis incremental position control system which includes a digital processor and memory, servo motor actuator with tachometer feedback, velocity servo power amplifier, position feedback device, position feedback signal converter, and digital to analog converter. The processor provides digital time reference feedback control of motion profiling and positioning of the mechanical load for multi-axis simultaneously without sacrificing update feedback rate control. The read time code execution time is compact and speed efficient optimizing control of multi-axis high speed/high accuracy servo systems in a space and cost effective method.

Abstract: The device flips substrates or passes them through without flipping, selectively, and the substrate can enter either end and exit either end of the device, as desired depending on how it is assembled. The spacing between channels which restrain opposite edges of the substrate is adjustable so as to accommodate different widths. The channels are separate from, but cooperable with, feed wheels which extend into the channels and engage the board when the channels are not moved out of alignment with the feed plane, e.g., when the flipping action is not taking place. During flipping, one end of each channel is raised above the feed plane, while the other end is moved substantially parallel to the feed plane so as to eliminate interference with an undercarriage or anything else below the feed plane of the device.

Abstract: A linear axis (cantilevered beam) is longitudinally displaceable relative to its support which, in turn, is displaceable laterally along an overhead frame so as to provide X-Y positioning for pick and place spindles and similar tools which are attached to the beam. A particular structural combination for accomplishing this involves a low inertia servomotor driving a speed reducer which, in turn, directly drives a short endless timing belt which, in turn, intermeshes with and drives a toothed rack in order to provide reliable, with zero backlash, high accuracy X-Y positioning of the tools. Features of the structural arrangement allow the use of component parts requiring much less precision, and thus much less cost, of manufacture than prior art, zero backlash, linear axis positioning systems.

Abstract: The present invention is directed to a feeder cassette for feeding electronic components into a component processing unit. The cassette includes an assembly body having a plurality of slots formed on opposing interior sides thereof to form channels within the assembly body. The channels are designed to receive a plurality of components therein, preferably in pre-packed flat tubes. A leaf spring having a button projecting from the distal end of each of the fingers of the leaf spring permits only the components from a desired "activated" channel to be released. The cassette is indexed forwardly until all of the components have been released from each of the channels sequentially. The buttons of the spring fingers also serve to hold the components within the cassette if the cassette is withdrawn from the feeder unit at any time prior to fully emptying the tubes.

Abstract: A cassette-like supply and peel assembly of a tape feeder, comprising the support and guide for an electrical component supply tape and the mechanism for peeling a cover from the tape, is removably interconnectable with a drive assembly which provides motive power to the peeler and stepwise feeding of the tape. The length of the feeding steps is adjustable according to the center-to-center distances between components, which can vary from tape to tape. An operator can adjust the step length from the rear of the feeder by varying one limit of a stroking length of the feeder.

Abstract: The invention is directed to a method and apparatus for handling a component having a body and one or more members protruding therefrom, such that the protruding members are put in proper, mating registration with corresponding holes of a substrate or the like. The components are handled during transport and insertion by gripping of the bodies thereof, and the method and apparatus of the invention compensates for any offset in X, Y, and .theta. between the profile of the body and a particular pattern or location of the protruding members relative to the profile of the body.