Patents Assigned to Walter AG
  • Patent number: 9821382
    Abstract: Indexable insert has a non-rectangular parallelogram shape with nearly rhombic basic shape and an imaginary intermediate plane spanned by four corners of an imaginary rhombus with sides running at a distance away from the upper side and the underside along the peripheral lateral surface in a plane such that each equivalent cutting edge has the same variation of distance and angle from the intermediate plane. Two diagonally opposing corners of both the upper side and the underside each have a greater distance from the intermediate plane than do the respective diagonally opposing corners of the upper side and the underside lying therebetween, and the diagonally opposing corners of the upper side and of the underside are shifted parallel to the intermediate plane and, as viewed in a plan view onto the intermediate plane, in mutually opposite directions away from the associated diagonals of the rhombus spanning the intermediate plane.
    Type: Grant
    Filed: April 26, 2013
    Date of Patent: November 21, 2017
    Assignee: Walter AG
    Inventor: Jürgen Daub
  • Publication number: 20170326650
    Abstract: A parting blade includes an internal cooling agent supply and has two substantially plane-parallel lateral faces and a continuous transversal bore connected to a cooling agent channel that runs parallel to the lateral faces in the interior of the parting blade. In order to provide a parting blade that has no projection on one side, a stopper is provided having two substantially parallel end faces and a circumferential face that connects the end faces. The stopper can be inserted into the transversal bore of the parting blade, thereby sealing the transversal bore relative to at least one lateral face of the parting blade. The stopper terminates without protruding over the sealed lateral face, flush with the lateral face. The stopper has an opening on both the end face and the circumferential face. The openings are connected to one another in the interior of the stopper to connect the cooling agent channel to a cooling agent source.
    Type: Application
    Filed: October 20, 2015
    Publication date: November 16, 2017
    Applicant: WALTER AG
    Inventors: Rainer SCHWAGERLE, Rudi ZEEB
  • Patent number: 9782831
    Abstract: The invention concerns a cutting insert comprising an upper and a lower surface and one or more edge surfaces which connect the upper surface and the lower surface together, wherein provided at the transition of at least one edge surface at least to the upper surface is at least one cutting edge, wherein the upper surface adjoining the cutting edge is in the form of a chip surface and the edge surface adjoining the cutting edge is in the form of a tool flank. To provide a cutting insert in which the chip break range is enlarged and the risk of damage to the cutting insert and/or the tool and/or the workpiece by coiling chips is reduced it is provided according to the invention that at least one recess is provided in the tool flank at a spacing from the cutting edge.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: October 10, 2017
    Assignee: Walter AG
    Inventor: Stefan Lenischenko
  • Patent number: 9776256
    Abstract: Bell-shaped milling cutter for producing preferably profiled, arcuate grooves, has a main body in the form of a circular disk and a plurality of cutting edge carriers which extend substantially perpendicularly to the plane of the main body and which are arranged in succession in the peripheral direction along a circular path about the center of the main body and are mounted releasably to the main body. To provide a bell-shaped milling cutter having the features set out in the opening part of this specification, which permits simplified and less expensive production of arcuate grooves without having to forego the precise arrangement and orientation of the cutting bits of the known bell-shaped milling cutters, provided at the main body are positioning devices which permit mounting of the cutting edge carriers in a plurality of mutually different radial spacings on the main body.
    Type: Grant
    Filed: November 14, 2013
    Date of Patent: October 3, 2017
    Assignee: Walter AG
    Inventor: Walter Schädle
  • Publication number: 20170275765
    Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride, a multi-layered wear resistant coating and at least two refractory coating layers deposited. The at least two refractory coating layers include a first coating layer and a second coating layer deposited on top of each other. The first coating layer is titanium aluminium nitride or carbonitride Ti1-uAluCvNw, with 0.2?u?1.0, 0?v?0.25 and 0.7?w?1.15 deposited by CVD. The second coating layer is titanium carbonitride TixCyN1-y, with 0.85?x?1.1 and 0.4?y?0.85, and is deposited on top of the first coating layer by MT-CVD. The second TixCyN1-y coating layer has a columnar grain morphology and the overall fiber texture of the TixCyN1-y coating layer is characterized by a texture coefficient TC (1 1 1)>2.
    Type: Application
    Filed: September 3, 2015
    Publication date: September 28, 2017
    Applicant: WALTER AG
    Inventors: Dirk STIENS, Thorsten MANNS, Sakari RUPPI
  • Patent number: 9636759
    Abstract: A crankshaft milling cutter has a disc-shaped main body rotatable about an axis perpendicular to the disc plane and on the periphery recesses for receiving indexable cutting inserts for removing an allowance on the crankshaft blank. At least some of the recesses are open both in the radial direction and in at least one axial direction of the main body and a first group of said recesses receives cutting inserts designed for removing the allowance on an oil collar adjoining a shaft journal. To provide a crankshaft milling cutter able to meet the increasing requirements with regard to dimensional and positional tolerances placed on a crankshaft milling cutter and at the same time reduces the time needed for fine adjustment of the crankshaft milling cutter, only some of the first group of recesses has devices for setting the axial position of the indexable cutting insert received in each case therein.
    Type: Grant
    Filed: March 22, 2013
    Date of Patent: May 2, 2017
    Assignee: Walter AG
    Inventor: Rolf Buob
  • Patent number: 9586274
    Abstract: Cutting insert with a cuboid body has a substantially square top face and bottom face, said top face and bottom face connected by four peripheral adjoining side surfaces. At least two cutting edges are formed at the transition of the top face to at least two side surfaces, that cutting edges defining a plane of the top face. To provide a cutting insert and a corresponding tool suited to produce valve seat surfaces with high precision but still having a rather simple construction and being precisely mountable with ease and less efforts of adjustment, the plane defined by the top face cutting edges of the cutting insert has maximum dimensions of 7 mm×7 mm, where the bottom face has a supporting surface formed exactly parallel to the plane defined by the top face cutting edges by means of grinding within a tolerance of less than 5 angular minutes.
    Type: Grant
    Filed: June 14, 2012
    Date of Patent: March 7, 2017
    Assignee: Walter AG
    Inventors: Kevin Nedzlek, Kenneth Baertson
  • Patent number: 9539653
    Abstract: A twist drill has a shaft and a flute portion, which extends between a drill tip and the shaft and has at least two flutes, which run helically around it at an angle of twist, are separated from one another by two webs and have a land extending between the flutes on the circumference of the flute portion. In order to provide a twist drill that has the features mentioned at the beginning, has better lubrication of the round bevels, less wear, improved guidance and improved concentricity, at least two round bevels that are spaced apart from one another are provided on each land and extend on the land at an angle of inclination in relation to the drill axis that is greater than the angle of twist but less than 90°.
    Type: Grant
    Filed: December 5, 2013
    Date of Patent: January 10, 2017
    Assignee: Walter AG
    Inventors: Siegfried Rogalla, Stefan Thoma
  • Patent number: 9539656
    Abstract: Clamping holder for cutting inserts has a rigid holding part and a clamping finger elastically movable with respect to the rigid holding part that define opposite sides of a substantially U-shaped recess for receiving a cutting insert. One of these two sides has first and second spaced-apart contact points for one side of a cutting insert and the opposite side has a third contact point. A stop for limiting the insertion depth of the cutting inset into the recess is provided inside the recess. That side of the cutting insert that has the third contact point is additionally assigned the stop, which is configured such that it simultaneously acts as a further, fourth lateral contact point opposite the first and second contact points and as a stop for limiting the insertion depth of the cutting insert.
    Type: Grant
    Filed: September 12, 2012
    Date of Patent: January 10, 2017
    Assignee: Walter AG
    Inventors: Rudi Zeeb, Christian Bandura
  • Publication number: 20160333473
    Abstract: A tool has a main part of hard metal, cermet, ceramic, steel, high-speed steel, and a single or multilayer wear protection coating applied onto the main part by CVD and which has a thickness from 3 ?m to 25 ?m. The wear protection coating has at least one Ti1-xAlxCyNz layer with stoichiometric coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 and a thickness from 1.5 ?m to 17 ?m. The T1-xAlxCyNz layer has a lamellar structure with lamellae with thickness of no more than 150 nm, preferably no more than 100 nm, particularly preferably no more than 50 nm. Lamellae are made of periodically alternating regions of the Ti1-xAlxCyNz layer with alternatingly different stoichiometric proportions of Ti and Al, having the same crystal structure (crystallographic phase), and the Ti1-xAlxCyNz layer has at least 90% vol. % of face centered cubic (fcc) crystal structure.
    Type: Application
    Filed: March 3, 2015
    Publication date: November 17, 2016
    Applicant: Walter AG
    Inventors: Dirk STIENS, Thorsten MANNS, Sakari RUPPI
  • Patent number: 9476114
    Abstract: Tool comprising a base body made of hard metal, cermet, ceramics, steel or high-speed steel and a single-layer or multi-layer anti-wear protective coating applied thereon in the PVD process, at least one layer of said anti-wear protective coating being a titanium-aluminum-nitride layer, TixAlyN where x+y=1, which layer can contain, according to the process, up to 5% by weight of further metals, characterized in that the TixAlyN layer is a multi-coat substructure having a plurality of periodically alternating Tix(A)Aly(A)N coats (A) where x(A)+y(A)=1 and Tix(B)Aly(B)N coats (B) where x(B)+y(B)=1, the Al concentration y(B) in coats (B) amounting at most to 70 at. % (y(B) 0.70) and the Al concentration y(B) in coats (B) being from 10 to 25 at. % higher than the Al concentration y(A) in coats (A) (y(B)=(y(A)+0.10) to (y(A)+0.25)).
    Type: Grant
    Filed: July 23, 2013
    Date of Patent: October 25, 2016
    Assignee: Walter AG
    Inventors: Veit Schier, Ulrich Albers
  • Patent number: 9464354
    Abstract: Tool with optional wear-protection coating has, as an outer layer arranged on top of the substrate body or wear-protection coating, a single-layer wear-recognition layer (A) or a multilayer wear-recognition layer (B) comprising at least 4 individual layers arranged one above another, said layer or layers being produced by depositing elemental metals, metal alloys or electrically conductive metal compounds with a PVD process. Individual layer of (A) or at least one individual layer of (B) contain at least two different metals, the wear-recognition layer comprises a region produced by anodic oxidation from the upper surface down to a penetration depth that does not extend over the entire thickness of the wear-recognition layer, and the individual layer of (A) or the at least one individual layer of (B) has at least two different phases before the anodic oxidation and in the regions of the wear recognition layer that are not anodically oxidized.
    Type: Grant
    Filed: July 23, 2013
    Date of Patent: October 11, 2016
    Assignee: Walter AG
    Inventors: Sebastian Hampsch, Veit Schier
  • Patent number: 9457409
    Abstract: Indexable cutting insert with a plate-like main body having two parallel main surfaces and a peripheral surface connecting the two main surfaces and with a plurality of sections angled with respect to one another, wherein four cutting edges that extend transversely to the main surfaces are provided on the peripheral surface at the transition to sections, that are angled with respect to one another, of the peripheral surface, and wherein the position of the cutting edges defines a quadrilateral in the plan view of the main surfaces. Fixing with more favorable leverages and permanently more precise positioning of the cutting edges are provided by the quadrilateral having in each case two short and two long sides and cutting edges oriented in each case in opposite directions in the peripheral direction at adjacent corners and oriented in each case in the same direction at diagonally opposite corners of the quadrilateral.
    Type: Grant
    Filed: March 30, 2012
    Date of Patent: October 4, 2016
    Assignee: Walter AG
    Inventors: Rudi Zeeb, Christian Bandura
  • Publication number: 20160228955
    Abstract: An end milling cutter for heat-resistant superalloys (HRSA) has a shank and a cutting head, which have a common rotation axis, the shank having a connection section for connection to the cutting head and a coupling section for connection to a tool holder, the cutting head consisting of a solid ceramic part, which has a rotationally symmetrical envelope and is butt-joined to an end face of the connection section. In order to keep excessive vibrations and thus stresses low in the interface between the cutting head and the connection section of the milling cutter and to create milling cutters that can also cover the diameter range above 12 mm and in particular above 20 mm and up to 32 mm, the coupling section has a conical peg having an external thread.
    Type: Application
    Filed: August 21, 2014
    Publication date: August 11, 2016
    Applicant: Walter AG
    Inventors: Philipp LEIRER, Hans-Peter HIPPLER, Thomas SCHAARSCHMIDT
  • Patent number: 9334558
    Abstract: A target for the deposition of mixed crystal layers with at least two different metals on a substrate by means of arc vapor deposition (arc PVD), wherein the target includes at least two different metals. To produce mixed crystal layers which are as free as possible of macroparticles (droplets) according to the invention at least the metal with the lowest melting point is present in the target in a ceramic compound, namely as a metal oxide, metal carbide, metal nitride, metal carbonitride, metal oxynitride, metal oxycarbide, metal oxycarbonitride, metal boride, metal boronitride, metal borocarbide, metal borocarbonitride, metal borooxynitride, metal borooxocarbide, metal borooxocarbonitride, metal oxoboronitride, metal silicate or mixture thereof, and at least one metal different from the metal with the lowest melting point is present in the target in elemental (metallic) form.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: May 10, 2016
    Assignee: Walter AG
    Inventor: Veit Schier
  • Patent number: 9272341
    Abstract: Tool and method for generating microstructures within cylindrical surfaces with a higher degree of efficiency, thereby allowing to provide cylindrical surfaces with a corresponding microstructure in much shorter cycle time. Cutting elements of the tool are arranged within seats to be radially displaceable in said seats during rotation of said tool body. The cutting elements are radially displaceable at least between two different radial positions, namely a radially retracted and a radially extended position. The cutting elements can be evenly distributed about the circumference of the tool at the same radial distance such that the tips of the cutting teeth and also the seats define a common cylindrical envelope surface the axis of which coincides with the axis of the tool body.
    Type: Grant
    Filed: July 26, 2013
    Date of Patent: March 1, 2016
    Assignee: Walter AG
    Inventors: Kevin Nedzlek, Kenneth Baertson
  • Publication number: 20160053372
    Abstract: A tool having a base body of carbide, cermet, ceramic, steel or high speed steel and a single-layer or multi-layer wear-protection coating applied thereto in a CVD process, wherein the wear-protection coating has at least one Ti1-xAlxCyNz layer having stoichiometry coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 wherein the Ti1-xAlxCyNz layer is of a thickness of 1 ?m to 25 ?m and has a crystallographic preferential orientation, which is characterised by a ratio of the intensities of the X-ray diffraction peaks of the crystallographic {111} plane and the {200} plane, wherein I{111}/I{200}>1+h (In h)2, wherein h is the thickness of the Ti1-xAlxCyNz layer in micrometer.
    Type: Application
    Filed: April 16, 2014
    Publication date: February 25, 2016
    Applicant: Walter AG
    Inventors: Dirk STIENS, Sakari RUPPI, Thorsten MANNS
  • Patent number: 9249515
    Abstract: Cutting tool has a substrate and a multilayer coating deposited by PVD. The coating comprises a base layer of one or more identical or different layers of a nitride or carbonitride which contains at least aluminium (Al) and a chromium-containing, oxidic functional layer. Attachment of the chromium-containing functional layer is improved by an intermediate layer of one or more oxides or oxide nitrates of the metals Al, Cr, Si, and/or Zr provided between the base layer and the functional layer. The intermediate layer has a cubic structure and the chromium-containing functional layer is selected from chromium oxide (Cr2O3), chromium oxynitride, aluminium-chromium oxide (AlCr)2O3, aluminium-chromium oxynitride or a mixed oxide or mixed oxynitride of aluminium, chromium and further metals of (AlCrMe1, Men)2 oxide or (AlCrMe1, Men)2 oxynitride, where Me . . . Men means one or more further metals, selected from Hf, Y, Zr and Ru, and wherein the functional layer has a rhombohedral structure.
    Type: Grant
    Filed: September 5, 2012
    Date of Patent: February 2, 2016
    Assignee: Walter AG
    Inventors: Veit Schier, Wolfgang Engelhart
  • Patent number: 9238267
    Abstract: Cutting insert made of hard metal, cermet or ceramic substrate body with multi-layer coating applied thereto by CVD methods. The coating has a total thickness of 5 to 40 ?m and, starting from the substrate surface, has one or more hard material layers, an alpha aluminum oxide (?-Al2O3) layer of a layer thickness of 1 to 20 ?m and optionally at least portion-wise over the ?-Al2O3 layer one or more further hard material layers as decorative or wear recognition layers. The ?-Al2O3 layer has a crystallographic preferential orientation characterized by a texture coefficient TC (0 0 12)?5 for the (0 0 12) growth direction. The ?-Al2O3 layer has an inherent stress in the region of 0 to +300 MPas, and the substrate within a region of 0 to 10 ?m from the substrate surface has an inherent stress minimum in the region of ?2000 to ?400 MPas.
    Type: Grant
    Filed: September 17, 2012
    Date of Patent: January 19, 2016
    Assignee: Walter AG
    Inventors: Dirk Stiens, Sakari Ruppi, Thomas Fuhrmann
  • Patent number: 9206510
    Abstract: Cutting tool insert has a substrate and a coating with a total thickness of 5 to 40 ?m, the coating being one or more refractory layers of which at least one layer is an ?-Al2O3 layer having thickness of 1 to 20 ?m. The length of ?3-type grain boundaries in the at least one ?-Al2O3 layer is more than 80% of the total length of the sum of grain boundaries of ?3, ?7, ?11, ?17, ?19, ?21, ?23 and ?29-type grain boundaries (grain boundary character distribution measured by EBSD). The at least one ?-Al2O3 layer is deposited by chemical vapor deposition (CVD) using reaction gases comprising H2, CO2, AlCl3 and X and optional additions of N2 and Ar, with X being gaseous H2S, SO2, HF, SF6 or combinations thereof. The volume ratio of CO2 and X in the CVD reaction chamber lies within the range 2<CO2/X<10.
    Type: Grant
    Filed: September 17, 2012
    Date of Patent: December 8, 2015
    Assignee: Walter AG
    Inventors: Dirk Stiens, Sakari Ruppi