Patents Assigned to Walter AG
  • Publication number: 20140050542
    Abstract: Indexable cutting insert with a plate-like main body having two parallel main surfaces and a peripheral surface connecting the two main surfaces and with a plurality of sections angled with respect to one another, wherein four cutting edges that extend transversely to the main surfaces are provided on the peripheral surface at the transition to sections, that are angled with respect to one another, of the peripheral surface, and wherein the position of the cutting edges defines a quadrilateral in the plan view of the main surfaces. Fixing with more favourable leverages and permanently more precise positioning of the cutting edges are provided by the quadrilateral having in each case two short and two long sides and cutting edges oriented in each case in opposite directions in the peripheral direction at adjacent corners and oriented in each case in the same direction at diagonally opposite corners of the quadrilateral.
    Type: Application
    Filed: March 30, 2012
    Publication date: February 20, 2014
    Applicant: WALTER AG
    Inventors: Rudi Zeeb, Christian Bandura
  • Publication number: 20140050544
    Abstract: Tool and method for generating microstructures within cylindrical surfaces with a higher degree of efficiency, thereby allowing to provide cylindrical surfaces with a corresponding microstructure in much shorter cycle time. Cutting elements of the tool are arranged within seats to be radially displaceable in said seats during rotation of said tool body. The cutting elements are radially displaceable at least between two different radial positions, namely a radially retracted and a radially extended position. The cutting elements can be evenly distributed about the circumference of the tool at the same radial distance such that the tips of the cutting teeth and also the seats define a common cylindrical envelope surface the axis of which coincides with the axis of the tool body.
    Type: Application
    Filed: July 26, 2013
    Publication date: February 20, 2014
    Applicant: Walter AG
    Inventors: Kevin Nedzlek, Kenneth Baertson
  • Publication number: 20140010608
    Abstract: The invention concerns a cutting insert comprising an upper and a lower surface and one or more edge surfaces which connect the upper surface and the lower surface together, wherein provided at the transition of at least one edge surface at least to the upper surface is at least one cutting edge, wherein the upper surface adjoining the cutting edge is in the form of a chip surface and the edge surface adjoining the cutting edge is in the form of a tool flank. To provide a cutting insert in which the chip break range is enlarged and the risk of damage to the cutting insert and/or the tool and/or the workpiece by coiling chips is reduced it is provided according to the invention that at least one recess is provided in the tool flank at a spacing from the cutting edge.
    Type: Application
    Filed: December 16, 2011
    Publication date: January 9, 2014
    Applicant: WALTER AG
    Inventor: Stefan Lenischenko
  • Patent number: 8603617
    Abstract: The invention concerns a cutting tool comprising a base body and a multi-layer coating applied thereto, which, possibly besides further layers, includes a plurality of main layers A and intermediate layers B applied alternately directly one upon the other, wherein the main layers A and the intermediate layers B are respectively metal oxide layers produced by the PVD process, the thickness of the main layers A is in the range of 4 nm to 1 ?m, and the thickness of the intermediate layers B is in the range of 2 nm to 50 nm, wherein the ratio of the thicknesses of the intermediate layers B to the thicknesses of the main layers A is in the range of 1:2 to 1:100.
    Type: Grant
    Filed: May 5, 2009
    Date of Patent: December 10, 2013
    Assignee: Walter AG
    Inventors: Veit Schier, Wolfgang Engelhart
  • Patent number: 8568064
    Abstract: The present invention relates to a substrate plate for a double-sided indexable cutting insert, which is to be fixed within a tool to be equipped with at least one cutting insert, where the tool has at least one seat for at least one indexable cutting insert, where the substrate plate has a plate-like fundamental shape with a round or polygonal outline and with a lower contact area, generally planar, which can be placed in contact with one area of the seat, and with an upper support area bearing the indexable cutting insert, where the contact area and support area have connection to one another via side walls defining the periphery of the substrate plate.
    Type: Grant
    Filed: March 13, 2007
    Date of Patent: October 29, 2013
    Assignee: Walter AG
    Inventor: Hans-Georg Carl
  • Patent number: 8540465
    Abstract: The present invention relates to a tool for machining workpieces, having a shank and a cutting part, wherein the cutting part has a cutting edge section that defines the nominal diameter of the tool, or an insert seat for a cutting insert, the seat having a cutting edge section that defines the nominal diameter of the tool, and wherein the tool has a rotational axis about which the tool rotates in the functionally mounted state.
    Type: Grant
    Filed: September 19, 2007
    Date of Patent: September 24, 2013
    Assignee: Walter AG
    Inventor: Lothar Fauser
  • Publication number: 20130216804
    Abstract: The invention relates to a cutting tool comprising a main part and a multilayer coating applied thereon. A first layer A made of a hard material is applied on the main part, said hard material being selected from titanium aluminum nitride (TiAlN), titanium aluminum silicon nitride (TiAlSiN), chromium nitride (CrN), aluminum chromium nitride (AlCrN), aluminum chromium silicon nitride (AlCrSiN), and zirconium nitride (ZrN), and a second layer B made of silicon nitride (Si3N4) is applied directly over the first layer A.
    Type: Application
    Filed: August 1, 2011
    Publication date: August 22, 2013
    Applicant: WALTER AG
    Inventor: Veit Schier
  • Publication number: 20130209834
    Abstract: The present invention concerns a method for depositing mixed crystal layers with at least two different metals on a substrate by means of PVD methods. To provide a method of depositing mixed crystal layers with at least two different metals on a substrate by means of PVD methods, which gives mixed crystal layers which are as free as possible of macroparticles (droplets) and which have a proportion as high as possible of a desired crystalline phase and which are highly crystalline, it is proposed according to the invention that deposition of the mixed crystal layer is effected with simultaneous application of i) the cathode sputtering method of dual magnetron sputtering or high power impulse magnetron sputtering and ii) arc vapour deposition.
    Type: Application
    Filed: May 3, 2011
    Publication date: August 15, 2013
    Applicant: WALTER AG
    Inventors: Wolfgang Engelhart, Veit Schier
  • Patent number: 8491996
    Abstract: The invention concerns a cutting tool having a base body and a single-layer or multi-layer coating applied thereto. To provide cutting tools which are improved over the state of the art it is proposed according to the invention that the coating includes at least one two-phase or multi-phase layer which contains at least two different phases of metal oxide, wherein the at least one two-phase or multi-phase layer is electrically conductive.
    Type: Grant
    Filed: May 16, 2008
    Date of Patent: July 23, 2013
    Assignee: Walter AG
    Inventor: Veit Schier
  • Publication number: 20110311805
    Abstract: The invention relates to a cutting tool having a substrate base body and a single or multi-layered coating attached thereupon, wherein at least one layer of the coating is a metal oxide layer produced in the PVD process or in the CVD process and the metal oxide layer has a grain structure wherein there is structural disorder within a plurality of the existing grains that are characterized in that in electron diffraction images of the grains, point-shaped reflections occur up to a maximum lattice spacing dGRENZ and for lattice spacing greater than dGRENZ no point-shaped reflections occur, but rather a diffuse intensity distribution typical for amorphous structures.
    Type: Application
    Filed: March 18, 2010
    Publication date: December 22, 2011
    Applicant: WALTER AG
    Inventors: Veit Schier, Oliver Eibl, Wolfgang Engelhart
  • Publication number: 20110268514
    Abstract: The invention concerns a cutting tool comprising a main body and a multi-layer coating applied thereto. To provide improved cutting tools which have increased resistance to comb cracking, tribochemical wear and cratering caused thereby the main body comprises a hard metal which includes 5 to 8% by weight of Co, 0 to 2% by weight of TaC, 0 to 1% by weight of NbC and 89 to 95% by weight of WC with a mean grain size of 1 to 5 ?m, and the coating has a first layer of TiAlN having a layer thickness of 1 to 5 ?m, and a second layer of aluminium oxide having a layer thickness of 1 to 4 ?m, wherein the coating further additionally includes on the second layer of aluminium oxide n alternately mutually superposedly applied layers of TiAlN and layers of aluminium oxide respectively having a layer thickness of 0.1 to 0.5 ?m, wherein n relates to each individual layer and is an even number of 0 to 10, and wherein the total layer thickness of the coating is 2 to 16 ?m and the coating is produced in the PVD process.
    Type: Application
    Filed: March 22, 2010
    Publication date: November 3, 2011
    Applicant: WALTER AG
    Inventors: Veit Schier, Jörg Drobniewski
  • Patent number: 8025991
    Abstract: By using the PVD process, cutting tools are provided with a coating that is a mono-phase ternary or more complex oxide. By appropriately defining the involved major component and minor component in terms of atom percent, the distortions of the formed oxide can be controlled in a specific manner and in order to influence the properties of said oxide. Alternatively, the layer may contain an amorphous oxide phase with oxide crystallites embedded therein. The oxide crystallites may be binary, ternary or more complex. One or more different types of crystallites may be present adjacent to each other.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: September 27, 2011
    Assignee: Walter AG
    Inventor: Veit Schier
  • Publication number: 20110182681
    Abstract: The invention concerns a cutting tool comprising a base body and a multi-layer coating applied thereto, which, possibly besides further layers, includes a plurality of main layers A and intermediate layers B applied alternately directly one upon the other, wherein the main layers A and the intermediate layers B are respectively metal oxide layers produced by the PVD process, the thickness of the main layers A is in the range of 4 nm to 1 ?m, and the thickness of the intermediate layers B is in the range of 2 nm to 50 nm, wherein the ratio of the thicknesses of the intermediate layers B to the thicknesses of the main layers A is in the range of 1:2 to 1:100.
    Type: Application
    Filed: May 5, 2009
    Publication date: July 28, 2011
    Applicant: Walter AG
    Inventors: Veit Schier, Wolfgang Engelhart
  • Publication number: 20110045283
    Abstract: The invention relates to a cutting insert and a method for its production, in which a hard-metal, cermet, or ceramic substrate body is coated by means of a PVD, PCVD or CVD method with a single- or multi-layer coating of carbides, nitrides, oxides, carbonitrides, oxinitrides, oxicarbides, oxicarbonitrides, borides, boron nitrides, boron carbides, boron carbonitrides, boron oxinitrides, boron oxocarbides, boron oxocarbonitrides of the elements of groups IVa to VIIa of the periodic table and/or of aluminium and/or mixed-metal phases and/or phase mixtures of the above-named compounds and, after the coating, the substrate body is subjected to dry or wet abrasion blasting using a granular blasting abrasive.
    Type: Application
    Filed: February 5, 2009
    Publication date: February 24, 2011
    Applicant: Walter AG
    Inventors: Helga Holzschuh, Jörg Drobniewski
  • Patent number: 7799420
    Abstract: A method for producing a nanostructured, in particular a ceramic-like functional coating on a substrate is described. To that end, using at least one plasma source, a pulsed plasma is produced with which a matrix phase and at least one nano-scale interstitial phase embedded in it are deposited on the substrate via a material input. Preferably a plurality of pulsed plasma sources that are time-correlated or synchronized with each other are used. Also proposed is a nanostructured functional coating, in particular one producible by this method, which is free of chlorine and/or sulfur, and which contains at least one metal and/or at least one element selected from the group oxygen, hydrogen, nitrogen, carbon, helium, argon or neon.
    Type: Grant
    Filed: August 22, 2002
    Date of Patent: September 21, 2010
    Assignees: Robert Bosch GmbH, Walter AG
    Inventors: Thomas Beck, Alexander Schattke, Sascha Henke, Veit Schier
  • Publication number: 20100189978
    Abstract: The present invention relates to a cutting tool having a base body and a multilayered coating applied thereto, wherein at least two layers of the multilayered coating arranged one on top of the other contain, or consist of, metal oxide of the same metal or of different metals. In order to create cutting tools which are better than those of the prior art, it is proposed according to the invention that the at least two metal oxide layers arranged one on top of the other be produced successively by different PVD-processes, selected from i) reactive magnetron sputtering (RMS), ii) arc vapour deposition (arc-PVD), iii) ion plating, iv) electron beam vapour deposition and v) laser deposition, wherein modifications of the respective processes i) to v) do not constitute different PVD-processes.
    Type: Application
    Filed: May 16, 2008
    Publication date: July 29, 2010
    Applicant: Walter AG
    Inventor: Veit Schier
  • Patent number: 7758975
    Abstract: A coating, particularly for cutting tools, is presented which may be manufactured in a single PVD coating process allowing the making of two-color cutting tools in a simple manner. Between two metallic hard material layers of unlike color a separating layer 11 is provided which, like the other layers, is produced in the same PVD coating process. The separating layer (11) permits the abrasion of the top layer by sandblasting, brushing or the like in very short abrading periods.
    Type: Grant
    Filed: February 17, 2005
    Date of Patent: July 20, 2010
    Assignee: Walter AG
    Inventor: Veit Schier
  • Patent number: 7530878
    Abstract: A tool grinding machine has a machine control unit, which by means of a suitable measuring device, which for instance comprises a tracer (9) and a measuring module, first determines the wobble runout with respect to the ideal receptacle axis (C) of a workpiece receptacle. In the grinding machining of the blank (7) or a workpiece, this wobble runout is taken into account and compensated for; that is, the grinding tools are made to trace a tumbling workpiece in such a way that the workpiece is machined to the exact intended dimensions and concentrically.
    Type: Grant
    Filed: September 23, 2004
    Date of Patent: May 12, 2009
    Assignee: Walter AG
    Inventors: Mikail Simakov, Christian Dilger
  • Patent number: 7306409
    Abstract: A cutting insert intended exemplarily for use in a face-milling cutter, has an all-around extending rake surface which changes into a plateau surface by an uninterrupted step. The step reaches its greatest height in the corner regions of the cutting insert. The rake surface defines a positive rake angle. The step prevents the produced chips from running onto the plateau surface. As a result of such a measure, a smear-on of material onto the plateau surface from a chip is prevented.
    Type: Grant
    Filed: April 19, 2004
    Date of Patent: December 11, 2007
    Assignee: Walter AG
    Inventors: Thorsten Stabel, Hans-Peter Dürr
  • Patent number: 7080963
    Abstract: A milling tool includes insert seats in which respective cutting inserts are disposed. Positioned in each seat is a wedge plate which is adjustable relative to the tool body in a direction of wedge adjustment. A cutting insert is supported on the wedge plate and secured directly to the tool body. The wedge plate is wedge shaped such that when the wedge plate is adjusted relative to both the tool body and the cutting insert, the cutting insert is displaced in a direction perpendicular to the direction of wedge adjustment.
    Type: Grant
    Filed: August 20, 2004
    Date of Patent: July 25, 2006
    Assignee: Walter Ag
    Inventors: Berthold Schaupp, Thomas Schneider