Patents Assigned to Walter AG
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Publication number: 20150336188Abstract: Bell-shaped milling cutter for producing preferably profiled, arcuate grooves, has a main body in the form of a circular disk and a plurality of cutting edge carriers which extend substantially perpendicularly to the plane of the main body and which are arranged in succession in the peripheral direction along a circular path about the center of the main body and are mounted releasably to the main body. To provide a bell-shaped milling cutter having the features set out in the opening part of this specification, which permits simplified and less expensive production of arcuate grooves without having to forego the precise arrangement and orientation of the cutting bits of the known bell-shaped milling cutters, provided at the main body are positioning devices which permit mounting of the cutting edge carriers in a plurality of mutually different radial spacings on the main body.Type: ApplicationFiled: November 14, 2013Publication date: November 26, 2015Applicant: Walter AGInventor: Walter SCHÄDLE
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Publication number: 20150314378Abstract: A twist drill has a shaft and a flute portion, which extends between a drill tip and the shaft and has at least two flutes, which run helically around it at an angle of twist, are separated from one another by two webs and have a land extending between the flutes on the circumference of the flute portion. In order to provide a twist drill that has the features mentioned at the beginning, has better lubrication of the round bevels, less wear, improved guidance and improved concentricity, at least two round bevels that are spaced apart from one another are provided on each land and extend on the land at an angle of inclination in relation to the drill axis that is greater than the angle of twist but less than 90°.Type: ApplicationFiled: December 5, 2013Publication date: November 5, 2015Applicant: Walter AGInventors: Siegfried ROGALLA, Stefan THOMA
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Publication number: 20150232978Abstract: Tool with main body made of carbide, cermet, ceramic, steel or high-speed steel and multi-layer wear-protection coating applied on the main body using a PVD process. The wear-protection coating comprises at least one layer (A) of TiaAl(1?a)N where 0.33?a?1 with layer thickness of 20 nm to 3 ?m and at least one layer (B) comprising a sequence of at least 4 sub-layers arranged alternately in a stack, of TibSi(1?b)N and AlcCr(1?c)N where 0.70?b?0.98 and 0.3?c?0.75 with sub-layer thickness of 0.5 nm to 15 nm, and optionally further comprises a layer (C) of TidSi(1?d)N where 0.70?d?0.98 with layer thickness of 50 nm to 1 ?m. The wear-protection coating can have further carbide layers and layers (A), (B) and (C) can contain up to 10 at. % of other metals, B, C and/or O per layer, depending on the process.Type: ApplicationFiled: September 27, 2013Publication date: August 20, 2015Applicant: Walter AGInventor: Veit Schier
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Publication number: 20150211105Abstract: Tool comprising a base body made of hard metal, cermet, ceramics, steel or high-speed steel and a single-layer or multi-layer anti-wear protective coating applied thereon in the PVD process, at least one layer of said anti-wear protective coating being a titanium-aluminium-nitride layer, TixAlyN where x+y=1, which layer can contain, according to the process, up to 5% by weight of further metals, characterised in that the TixAlyN layer is a multi-coat substructure having a plurality of periodically alternating Tix(A)Aly(A)N coats (A) where x(A)+y(A)=1 and Tix(B)Aly(B)N coats (B) where x(B)+y(B)=1, the Al concentration y(B) in coats (B) amounting at most to 70 at. % (y(B) 0.70) and the Al concentration y(B) in coats (B) being from 10 to 25 at. % higher than the Al concentration y(A) in coats (A) (y(B)=(y(A)+0.10) to (y(A)+0.25)).Type: ApplicationFiled: July 23, 2013Publication date: July 30, 2015Applicant: Walter AGInventors: Veit Schier, Ulrich Albers
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Publication number: 20150167176Abstract: Tool with optional wear-protection coating has, as an outer layer arranged on top of the substrate body or wear-protection coating, a single-layer wear-recognition layer (A) or a multilayer wear-recognition layer (B) comprising at least 4 individual layers arranged one above another, said layer or layers being produced by depositing elemental metals, metal alloys or electrically conductive metal compounds with a PVD process. Individual layer of (A) or at least one individual layer of (B) contain at least two different metals, the wear-recognition layer comprises a region produced by anodic oxidation from the upper surface down to a penetration depth that does not extend over the entire thickness of the wear-recognition layer, and the individual layer of (A) or the at least one individual layer of (B) has at least two different phases before the anodic oxidation and in the regions of the wear recognition layer that are not anodically oxidized.Type: ApplicationFiled: July 23, 2013Publication date: June 18, 2015Applicant: WALTER AGInventors: Sebastian Hampsch, Veit Schier
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Patent number: 9028954Abstract: The invention relates to a cutting tool comprising a main part and a multilayer coating applied thereon. A first layer A made of a hard material is applied on the main part, said hard material being selected from titanium aluminum nitride (TiAlN), titanium aluminum silicon nitride (TiAlSiN), chromium nitride (CrN), aluminum chromium nitride (AlCrN), aluminum chromium silicon nitride (AlCrSiN), and zirconium nitride (ZrN), and a second layer B made of silicon nitride (Si3N4) is applied directly over the first layer A.Type: GrantFiled: August 1, 2011Date of Patent: May 12, 2015Assignee: Walter AGInventor: Veit Schier
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Publication number: 20150117970Abstract: Indexable insert has a non-rectangular parallelogram shape with nearly rhombic basic shape and an imaginary intermediate plane spanned by four corners of an imaginary rhombus with sides running at a distance away from the upper side and the underside along the peripheral lateral surface in a plane such that each equivalent cutting edge has the same variation of distance and angle from the intermediate plane. Two diagonally opposing corners of both the upper side and the underside each have a greater distance from the intermediate plane than do the respective diagonally opposing corners of the upper side and the underside lying therebetween, and the diagonally opposing corners of the upper side and of the underside are shifted parallel to the intermediate plane and, as viewed in a plan view onto the intermediate plane, in mutually opposite directions away from the associated diagonals of the rhombus spanning the intermediate plane.Type: ApplicationFiled: April 26, 2013Publication date: April 30, 2015Applicant: Walter AGInventor: Jürgen Daub
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Publication number: 20150086282Abstract: Clamping holder for cutting inserts has a rigid holding part and a clamping finger elastically movable with respect to the rigid holding part that define opposite sides of a substantially U-shaped recess for receiving a cutting insert. One of these two sides has first and second spaced-apart contact points for one side of a cutting insert and the opposite side has a third contact point. A stop for limiting the insertion depth of the cutting inset into the recess is provided inside the recess. That side of the cutting insert that has the third contact point is additionally assigned the stop, which is configured such that it simultaneously acts as a further, fourth lateral contact point opposite the first and second contact points and as a stop for limiting the insertion depth of the cutting insert.Type: ApplicationFiled: September 12, 2012Publication date: March 26, 2015Applicant: WALTER AGInventors: Rudi Zeeb, Christian Bandura
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Patent number: 8978526Abstract: Cartridge for supporting at least one cutting insert and for being received on a tool body is disclosed. At least a first portion of the cartridge may be stationary mounted and the cartridge includes at least one pocket for receiving a cutting element. A coarse and a fine adjustment means are provided by means of which at least a second portion of the cartridge including the pocket may be moved with respect to the tool body and wherein the coarse and the fine adjustment means are merely provided at the cartridge.Type: GrantFiled: November 2, 2012Date of Patent: March 17, 2015Assignee: Walter AGInventor: Kevin Nedzlek
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Patent number: 8980446Abstract: The present invention concerns a method for depositing mixed crystal layers with at least two different metals on a substrate by means of PVD methods. To provide a method of depositing mixed crystal layers with at least two different metals on a substrate by means of PVD methods, which gives mixed crystal layers which are as free as possible of macroparticles (droplets) and which have a proportion as high as possible of a desired crystalline phase and which are highly crystalline, it is proposed according to the invention that deposition of the mixed crystal layer is effected with simultaneous application of i) the cathode sputtering method of dual magnetron sputtering or high power impulse magnetron sputtering and ii) arc vapour deposition.Type: GrantFiled: May 3, 2011Date of Patent: March 17, 2015Assignee: Walter AGInventors: Wolfgang Engelhart, Veit Schier
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Patent number: 8871362Abstract: The present invention relates to a cutting tool having a base body and a multilayered coating applied thereto, wherein at least two layers of the multilayered coating arranged one on top of the other contain, or consist of, metal oxide of the same metal or of different metals. In order to create cutting tools which are better than those of the prior art, it is proposed according to the invention that the at least two metal oxide layers arranged one on top of the other be produced successively by different PVD-processes, selected from i) reactive magnetron sputtering (RMS), ii) arc vapour deposition (arc-PVD), iii) ion plating, iv) electron beam vapour deposition and v) laser deposition, wherein modifications of the respective processes i) to v) do not constitute different PVD-processes.Type: GrantFiled: May 16, 2008Date of Patent: October 28, 2014Assignee: Walter AGInventor: Veit Schier
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Patent number: 8858666Abstract: A coating for a cutting tool, which includes a plurality of mutually superposed layers, characterized in that the coating has an outer cover layer with a first layer portion of metallic aluminium or an aluminium alloy and a second layer portion arranged thereover of aluminium oxide or a mixed oxide which contains aluminium and at least one further metal.Type: GrantFiled: August 26, 2010Date of Patent: October 14, 2014Assignee: Walter AGInventor: Veit Schier
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Publication number: 20140193622Abstract: Cutting tool insert has a substrate and a coating with a total thickness of 5 to 40 ?m, the coating being one or more refractory layers of which at least one layer is an ?-Al2O3 layer having thickness of 1 to 20 ?m. The length of ?3-type grain boundaries in the at least one ?-Al2O3 layer is more than 80% of the total length of the sum of grain boundaries of ?3, ?7, ?11, ?17, ?19, ?21, ?23 and ?29-type grain boundaries grain boundary character distribution measured by EBSD. The at least one ?-Al2O3 layer is deposited by chemical vapour deposition (CVD) using reaction gases comprising H2, CO2, AlCl3 and X and optional additions of N2 and Ar, with X being gaseous H2S, SO2, HF, SF6 or combinations thereof. The volume ratio of CO2 and X in the CVD reaction chamber lies within the range 2<CO2/X<10.Type: ApplicationFiled: September 17, 2012Publication date: July 10, 2014Applicant: WALTER AGInventors: Dirk Stiens, Sakari Ruppi
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Publication number: 20140193637Abstract: Cutting tool has a substrate and a multilayer coating deposited by PVD. The coating comprises a base layer of one or more identical or different layers of a nitride or carbonitride which contains at least aluminium (Al) and a chromium-containing, oxidic functional layer. Attachment of the chromium-containing functional layer is improved by an intermediate layer of one or more oxides or oxide nitrates of the metals Al, Cr, Si, and/or Zr provided between the base layer and the functional layer. The intermediate layer has a cubic structure and the chromium-containing functional layer is selected from chromium oxide (Cr2O3), chromium oxynitride, aluminium-chromium oxide (AlCr)2O3, aluminium-chromium oxynitride or a mixed oxide or mixed oxynitride of aluminium, chromium and further metals of (AlCrMe1, Men)2 oxide or (AlCrMe1, Men)2 oxynitride, where Me . . . Men means one or more further metals, selected from Hf, Y, Zr and Ru, and wherein the functional layer has a rhombohedral structure.Type: ApplicationFiled: September 5, 2012Publication date: July 10, 2014Applicant: WALTER AGInventors: Veit Schier, Wolfgang Engelhart
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Publication number: 20140193624Abstract: Cutting insert made of hard metal, cermet or ceramic substrate body with multi-layer coating applied thereto by CVD methods. The coating has a total thickness of 5 to 40 ?m and, starting from the substrate surface, has one or more hard material layers, an alpha aluminium oxide (?-Al2O3) layer of a layer thickness of 1 to 20 ?m and optionally at least portion-wise over the ?-Al2O3 layer one or more further hard material layers as decorative or wear recognition layers. The ?-Al2O3 layer has a crystallographic preferential orientation characterised by a texture coefficient TC (0 0 12)?5 for the (0 0 12) growth direction. The ?-Al2O3 layer has an inherent stress in the region of 0 to +300 MPas, and the substrate within a region of 0 to 10 ?m from the substrate surface has an inherent stress minimum in the region of ?2000 to ?400 MPas.Type: ApplicationFiled: September 17, 2012Publication date: July 10, 2014Applicant: WALTER AGInventors: Dirk Stiens, Sakari Ruppi, Thomas Fuhrmann
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Publication number: 20140173996Abstract: Cutting tool insert has a substrate and a coating of one or more refractory layers of which at least one layer is an ?-Al2O3 layer having thickness of 1 to 25 ?m, sulphur content of more than 100 ppm analysed by Secondary Ion Mass Spectroscopy (SIMS), and texture coefficient TC (0 0 12)>4 for the (0 0 12) growth direction. The at least one ?-Al2O3 layer is deposited by chemical vapour deposition (CVD) using reaction gases comprising H2, CO2, AlCl3 and X, with X being H2S, SO2, SF6, or combinations thereof, and optional additions of N2 and Ar. The amount of X is at least 1.0 vol-% of the total volume of gases in the reaction chamber. The volume ratio of CO2 and X in the reaction chamber lies within the range of 1?CO2/X?7 during deposition of the at least one ?-Al2O3 layer.Type: ApplicationFiled: September 17, 2012Publication date: June 26, 2014Applicant: WALTER AGInventors: Dirk Stiens, Sakari Ruppi
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Publication number: 20140147221Abstract: A target for the deposition of mixed crystal layers with at least two different metals on a substrate by means of arc vapor deposition (arc PVD), wherein the target includes at least two different metals. To produce mixed crystal layers which are as free as possible of macroparticles (droplets) according to the invention at least the metal with the lowest melting point is present in the target in a ceramic compound, namely as a metal oxide, metal carbide, metal nitride, metal carbonitride, metal oxynitride, metal oxycarbide, metal oxycarbonitride, metal boride, metal boronitride, metal borocarbide, metal borocarbonitride, metal borooxynitride, metal borooxocarbide, metal borooxocarbonitride, metal oxoboronitride, metal silicate or mixture thereof, and at least one metal different from the metal with the lowest melting point is present in the target in elemental (metallic) form.Type: ApplicationFiled: October 18, 2011Publication date: May 29, 2014Applicant: WALTER AGInventor: Veit Schier
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Patent number: 8709583Abstract: The invention concerns a cutting tool comprising a main body and a multi-layer coating applied thereto. To provide improved cutting tools which have increased resistance to comb cracking, tribochemical wear and cratering caused thereby the main body comprises a hard metal which includes 5 to 8% by weight of Co, 0 to 2% by weight of TaC, 0 to 1% by weight of NbC and 89 to 95% by weight of WC with a mean grain size of 1 to 5 ?m, and the coating has a first layer of TiAlN having a layer thickness of 1 to 5 ?m, and a second layer of aluminum oxide having a layer thickness of 1 to 4 ?m, wherein the coating further additionally includes on the second layer of aluminum oxide n alternately mutually superposedly applied layers of TiAlN and layers of aluminum oxide respectively having a layer thickness of 0.1 to 0.5 ?m, wherein n relates to each individual layer and is an even number of 0 to 10, and wherein the total layer thickness of the coating is 2 to 16 ?m and the coating is produced in the PVD process.Type: GrantFiled: March 22, 2010Date of Patent: April 29, 2014Assignee: Walter AGInventors: Veit Schier, Jörg Drobniewski
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Patent number: 8691378Abstract: The invention relates to a cutting tool having a substrate base body and a single or multi-layered coating attached thereupon, wherein at least one layer of the coating is a metal oxide layer produced in the PVD process or in the CVD process and the metal oxide layer has a grain structure wherein there is structural disorder within a plurality of the existing grains that are characterized in that in electron diffraction images of the grains, point-shaped reflections occur up to a maximum lattice spacing dGRENZ and for lattice spacing greater than dGRENZ no point-shaped reflections occur, but rather a diffuse intensity distribution typical for amorphous structures.Type: GrantFiled: March 18, 2010Date of Patent: April 8, 2014Assignee: Walter AGInventors: Veit Schier, Oliver Eibl, Wolfgang Engelhart
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Patent number: 8673434Abstract: The invention concerns a cutting tool comprising a main body and a multi-layer coating applied thereto. To provide improved cutting tools which have increased resistance to comb cracking, tribochemical wear and cratering caused thereby the main body comprises a hard metal which includes 5 to 8% by weight of Co, 0 to 2% by weight of TaC, 0 to 1% by weight of NbC and 89 to 95% by weight of WC with a mean grain size of 1 to 5 ?m, and the coating has a first layer of TiAlN having a layer thickness of 1 to 5 ?m, and a second layer of aluminum oxide having a layer thickness of 1 to 4 ?m, wherein the coating further additionally includes on the second layer of aluminum oxide n alternately mutually superposedly applied layers of TiAlN and layers of aluminum oxide respectively having a layer thickness of 0.1 to 0.5 ?m, wherein n relates to each individual layer and is an even number of 0 to 10, and wherein the total layer thickness of the coating is 2 to 16 ?m and the coating is produced in the PVD process.Type: GrantFiled: March 22, 2010Date of Patent: March 18, 2014Assignee: Walter AGInventors: Veit Schier, Jörg Drobniewski