Patents Examined by Anthony M Liang
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Patent number: 11859261Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.Type: GrantFiled: March 10, 2023Date of Patent: January 2, 2024Assignee: Alloy Enterprises, Inc.Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
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Patent number: 11857851Abstract: A golf club head, preferably a putter head, comprising at least one structural support member is disclosed herein. The structural support member has a smooth, organic-looking aesthetic, with a continuously changing curvature along its spline and at least one surface, and preferably connects one portion of the golf club head to another portion. Where the support member connects to other portions of the golf club head, the surfaces of the member have a curvature that changes smoothly and continuously, lacking any sharp corners. The support member may be part of a lattice structure formed via binder jetting.Type: GrantFiled: April 4, 2023Date of Patent: January 2, 2024Assignee: Topgolf Callaway Brands Corp.Inventors: Brandon D. DeMille, William C. Watson, Eric Stubben, David R. Handy, Irina Ivanova, Patrick Dawson
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Patent number: 11858207Abstract: This invention teaches a quality assurance system for additive manufacturing. This invention teaches a multi-sensor, real-time quality system including sensors, affiliated hardware, and data processing algorithms that are Lagrangian-Eulerian with respect to the reference frames of its associated input measurements. The quality system for Additive Manufacturing is capable of measuring true in-process state variables associated with an additive manufacturing process, i.e., those in-process variables that define a feasible process space within which the process is deemed nominal. The in-process state variables can also be correlated to the part structure or microstructure and can then be useful in identifying particular locations within the part likely to include defects.Type: GrantFiled: February 21, 2023Date of Patent: January 2, 2024Assignee: Sigma Additive Solutions, Inc.Inventors: Vivek R. Dave, R. Bruce Madigan, Mark J. Cola, Martin S. Piltch
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Patent number: 11859269Abstract: Disclosed are a high strength-ductility matched oxide-particles dispersion steel, a preparation method and application thereof, belonging to the technical field of novel structural materials. The high strength-ductility matched oxide-particles dispersion steel comprises the following components in percentage by mass: chromium (Cr) 11.0-13.0 percent (%), tungsten (W) 1.0-2.0%, vanadium (V) 0.1-0.2%, yttrium (Y) 0.3-0.4%, oxygen (O) 0.05-0.15%, silicon (Si) 1.5-2.5%, carbon (C) ?0.0016%, with iron (Fe) and unavoidable impurities accounting for a rest. The high strength-ductility matched oxide-particles dispersion steel in the present application is prepared, using a powder metallurgical preparation method, by introducing high-content of silicon elements and introducing high-density oxide particles with a complete core-shell structure using a specific heat treatment regime.Type: GrantFiled: March 23, 2023Date of Patent: January 2, 2024Assignee: UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJINGInventors: You Wang, Zhangjian Zhou
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Patent number: 11854736Abstract: The present disclosure provides a method for preparing a high-coercivity sintered NdFeB magnet. The method including the steps of: S1, Providing a NdFeB powder as a main material; S2, Vacuum coating a layer of a rare earth alloy RxH(100-x) on a surface of a metal nano-powder M to obtain an auxiliary alloy material with a core-shell structure, with R being selected from one or more of Dy, Tb, Pr, Nd, La, and Ce; H being selected from one or more of Cu, Al, and Ga; the nano-powder M being selected from one or more of Mo, W, Zr, Ti, and Nb; 0?x?90 wt. %; S3, Adding the auxiliary alloy material obtained by step S2 to the NdFeB powder of step S1 and mixing, then orientation pressing of the mixture to obtain a compact body; and S4, Sintering and annealing treatment of the compact body to obtain the high-coercivity sintered NdFeB magnet.Type: GrantFiled: January 14, 2022Date of Patent: December 26, 2023Assignee: Yantai Dongxing Magnetic Materials Inc.Inventors: Kunkun Yang, Chuanshen Wang, Zhongjie Peng, Kaihong Ding
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Patent number: 11851732Abstract: A method for preparing a grid alloy of a lead battery, comprising the following steps: (1) preparing an aluminum-lanthanum-cerium rare earth mother alloy by using a molten salt electrolysis method; (2) melting the aluminum-lanthanum-cerium rare earth mother alloy with sodium and partial lead and uniformly stirring same to prepare an intermediate alloy; and (3) melting the intermediate alloy with calcium, tin and remaining lead and uniformly stirring same to form a grid alloy of a lead battery.Type: GrantFiled: October 26, 2018Date of Patent: December 26, 2023Assignee: TIANNENG BATTERY GROUP CO., LTD.Inventors: Fei Dai, Qing Liu, Genfang Gao, Qiushi Yao, Xufeng Tang, Shu Hu, Wenwei Zhou, Zhenglin Xiong, Dan Li, Qingshan Tian
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Patent number: 11851723Abstract: Some variations provide a carbon-negative carbon product that is characterized by a carbon intensity less than 0 kg CO2e per metric ton of the carbon-negative carbon product, wherein the carbon-negative carbon product contains at least about 50 wt % carbon. In some embodiments, the carbon intensity is less than ?500 kg CO2e per metric ton of the carbon-negative carbon product. Other variations provide a carbon-negative metal product (e.g., a steel product) that is characterized by a carbon intensity less than 0 kg CO2e per metric ton of the carbon-negative metal product, wherein the metal product contains from 50 wt % to 100 wt % of one or more metals and optionally one or more alloying elements. In some embodiments, the carbon-negative metal product is characterized by a carbon intensity less than ?200 kg CO2e per metric ton of the carbon-negative metal product. The carbon-negative metal product can contain a wide variety of metals.Type: GrantFiled: February 17, 2022Date of Patent: December 26, 2023Assignee: CARBON TECHNOLOGY HOLDINGS, LLCInventors: James A. Mennell, Daren Daugaard, Dustin Slack
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Patent number: 11846009Abstract: The present invention relates to a hard particle powder for a sintered body, the powder including, in terms of mass %, 0.01?C?1.0, 2.5?Si?3.3, 0.1?Ni?20.0, 5.0?Cr?15.0, and 35.0?Mo?45.0, with the balance being Fe and inevitable impurities, in which the powder before performing sintering comprises an alloy phase comprising a hexagonal crystal structure of C14 type Laves phase.Type: GrantFiled: July 15, 2022Date of Patent: December 19, 2023Assignees: DAIDO STEEL CO., LTD., NIPPON PISTON RING CO., LTD.Inventors: Iwane Nagase, Fumito Mizuno, Yuji Nagaoka, Satoshi Ikemi, Katsuaki Sato
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Patent number: 11845125Abstract: A method for manufacturing an austempered ductile cast iron and a product made from the austempered ductile cast iron manufactured by the method are disclosed. In the method for manufacturing an austempered ductile cast iron, spheroidizing agent and primary inoculant are added to a raw molten metal to create homogeneous spheroidal graphite creation in a deep part of a matrix and the raw molten metal to which the spheroidizing agent and the primary inoculant are added is injected into a mold to which secondary inoculant is locally applied, to micronize spheroidal graphite of a local structure coated with the secondary inoculant into fine graphite that is easy to machine, thereby enhancing workability as compared with a conventional austempered ductile cast iron.Type: GrantFiled: June 22, 2022Date of Patent: December 19, 2023Assignees: Hyundai Motor Company, Kia CorporationInventor: Dong-Lim Seo
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Low thermal expansion alloy having excellent low temperature stability and method for producing same
Patent number: 11840752Abstract: Provided is a low thermal expansion alloy that contains, in mass %, not more than 0.015% of C, not more than 0.10% of Si, not more than 0.15% of Mn, 35.0-37.0% of Ni, and less than 2.0% of Co. Ni+0.8Co is 35.0-37.0%, and the remaining portion is Fe and unavoidable impurities. The low thermal expansion alloy has a solidification structure in which the secondary dendrite-arm spacing is 5 ?m or less, has an average thermal expansion coefficient in a range of 0±0.2 ppm/° C. at 100° C. to ?70° C., and has an Ms point of ?196° C. or less.Type: GrantFiled: February 20, 2020Date of Patent: December 12, 2023Assignee: NIPPON CHUZO K.K.Inventors: Takuo Handa, Shimin Ryu, Nobuyuki Oyama, Masaru Washio -
Patent number: 11840753Abstract: A method for forming a reinforced metallic structure includes providing a tool having a formation surface corresponding to a desired structure shape of the reinforced metallic structure. The method also includes positioning a plurality of fibers on the formation surface of the tool. The method also includes depositing a layer of material on the plurality of fibers using a cold-spray technique. The method also includes removing the layer of material with the plurality of fibers from the tool to create the reinforced metallic structure.Type: GrantFiled: January 11, 2023Date of Patent: December 12, 2023Assignee: RTX CORPORATIONInventors: Gary D Roberge, William J. Brindley
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Patent number: 11833587Abstract: A method of manufacturing a three-dimensional article is provided for a system including a powder handling module containing stored metal powder. The stored metal powder includes used metal powder that was previously part of the metal powder loaded into a print engine during a previous fabrication process. The method includes (1) loading a volume of the metal powder into an agitation device, (2) operating the agitation device until an avalanche angle of the metal powder is modified to within a specified range to provide a volume of usable metal powder, (3) loading the usable metal powder into a three-dimensional print engine, and (4) operating the print engine to fabricate a the three-dimensional article. This process improves coating quality within the print engine. Improving coating quality improves dimensional accuracy of the three-dimensional article along with reducing defects resulting from coating artifacts.Type: GrantFiled: February 12, 2021Date of Patent: December 5, 2023Assignee: LAYERWISE NVInventors: Gokula Krishna Muralidharan, Jonathan Watson, Wim Hermans, Bas Verhagen
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Patent number: 11833583Abstract: The present disclosure relates to a plurality of powder particles configured to be joined in an additive manufacturing process to form a part. Each one of the powder particles has a determined three dimensional, non-spherical shape. The plurality of powder particles are further of dimensions enabling fitting individual ones of the powder particles in abutting relationship with one another. At least a subplurality of the powder particles each have a functionalized surface feature to enhance at least one of clustering or separation of the subplurality of powder particles.Type: GrantFiled: June 16, 2022Date of Patent: December 5, 2023Assignee: Lawrence Livermore National Security, LLCInventors: Seth Evan Watts, Nikola Dudukovic, Eric Duoss
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Patent number: 11833622Abstract: A flux includes a solvent and a thixotropic agent, the solvent including a carboxylic acid that is liquid at ordinary temperature.Type: GrantFiled: July 24, 2019Date of Patent: December 5, 2023Assignee: KOKI Company LimitedInventors: Takeshi Yahagi, Noriyoshi Uchida, Yuri Misumi
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Patent number: 11834725Abstract: The martensitic stainless steel material has a chemical composition, which contains: in mass %, C: 0.030% or less, Si: 1.00% or less, Mn: 1.00% or less, P: 0.030% or less, S: 0.005% or less, Al: 0.010 to 0.100%, N: 0.0010 to 0.0100%, Ni: 5.00 to 6.50%, Cr: 10.00 to 13.40%, Cu: 1.80 to 3.50%, Mo: 1.00 to 4.00%, V: 0.01 to 1.00%, Ti: 0.050 to 0.300%, Co: 0.300% or less, Ca: 0.0006 to 0.0030%, and O: 0.0050% or less, and satisfies Formulae (1) and (2) in the description. An area of each intermetallic compound and each Cr oxide in the steel material is 5.0 ?m2 or less, a total area fraction of intermetallic compounds and Cr oxides is 3.0% or less, and a maximum circle-equivalent diameter of Ca oxide is 9.5 ?m or less.Type: GrantFiled: September 26, 2019Date of Patent: December 5, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Daisuke Matsuo, Yusaku Tomio
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Patent number: 11835089Abstract: A bearing assembly, particularly refrigerant lubricated bearing assembly, having at least an inner ring and an outer ring, which are rotatable to each other. At least one bearing ring is made from a nitrogen-alloyed stainless steel having a nitrogen (N) content of more than 0.6 wt.-%. A method for manufacturing such a bearing ring is also provided.Type: GrantFiled: July 2, 2021Date of Patent: December 5, 2023Assignee: Aktiebolaget SKFInventors: Rudolf Hauleitner, Mohamed Sherif
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Patent number: 11834727Abstract: The hot-rolled coated steel sheet comprising: in wt %, C: 0.05-0.14%, Si: 0.1-1.0%, Mn: 1.0-2.0%, P: 0.001-0.05%, S: 0.001-0.01%, AI: 0.01-0.1%, Cr: 0.005-1.0%, Ti: 0.005-0.13%, Nb: 0.005-0.03%, N: 0.001-0.01%, Fe residues, and other inevitable impurities; a mixed structure of ferrite and bainite as a main phase; and as a remaining structure, one or more selected from the group consisting of martensite, austenite, and phase martensite (MA), wherein a fraction of the ferrite and bainite is 95-99 area % and Equation 1 is satisfied. [Equation 1] FCO{110}<112>+FCO{112}<111>?10 where, FCO{110}<112> and FCO{112}<111>, each representing an area fraction occupied by a structure having ac crystal orientation of {110}<112> and {112}<111>.Type: GrantFiled: January 31, 2023Date of Patent: December 5, 2023Assignee: POSCO CO., LTDInventors: Hyun-Taek Na, Sung-Il Kim
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Patent number: 11837915Abstract: The R-T-B-based magnet contains one or more kinds of rare earth elements (R), a transition metal element (T) including iron or iron and Co as an essential element, B, an element M that is Ga or Ga and Al, and C. When ratios of the number of atoms of R, T, B, M, and C are set as a, b, c, d, and e, respectively, relationships of 14%?a?20%, 70%?b?82%, 4%?c?7%, 0.009?d/b?0.035, and 0.025?e/b?0.055 are satisfied. The R-T-B-based magnet includes main phase crystal grains having an R2T14B-type tetragonal structure, and a grain boundary phase including an R-T-M-C phase. When ratios of R, T, M, and C in the main phase crystal grains are set as RMP, TMP, MMP, and CMP, and ratios of R, T, M, and C in the R-T-M-C phase are set as RRC, TRC, MRC, and CRC, relationships of RRC>RMP, TRC<TMP, MRC>MMP, and CRC>CMP are satisfied, and a relationship of 0.07?MRC/TRC?0.65 is satisfied.Type: GrantFiled: May 17, 2019Date of Patent: December 5, 2023Assignee: TDK CORPORATIONInventors: Tomohiro Kajita, Shota Miyazaki, Keiji Takeda
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Patent number: 11833585Abstract: Techniques for depowdering in additive fabrication are provided. According to some aspects, techniques are provided that separate powder from parts through vibration of the powder, the parts, and/or structures mechanically connected to the powder and/or parts. For instance, the application of vibration may dislodge, aerate and/or otherwise increase the flowability of regions of the powder, thereby making it easier to remove the powder with a suitable means. Techniques for depowdering through vibration may be automated, thereby mitigating challenges associated with manual depowdering operations.Type: GrantFiled: August 10, 2020Date of Patent: December 5, 2023Assignee: Desktop Metal, Inc.Inventors: Jamison Go, Robert Michael Shydo, Jr., Emanuel M. Sachs, Michael Santorella, Midnight Zero, Jonah Samuel Myerberg, Joseph Gabay, Jeffrey von Loesecke, Alexander K. McCalmont
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Patent number: 11826829Abstract: A method for dynamically controlling layer thickness during an additive manufacturing process of building a block including an object with layers of powder material, detecting a height of the block after each layer is compacted, determining a delta between the detected height and a height in a computer model defining slices of the block and compensating for the determined delta in subsequent cycles. A cycle in the additive manufacturing process includes selectively printing a layer pattern, spreading a powder layer over the layer pattern with a spreader and compacting the powder layer with the layer pattern.Type: GrantFiled: November 14, 2018Date of Patent: November 28, 2023Assignee: Stratasys Ltd.Inventors: Yehoshua Sheinman, Shai Hirsch, Almog Shahar