Patents Examined by Elizabeth Wood
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Patent number: 9662641Abstract: A catalyst composition which comprises a) a carrier which comprises at least 30 wt % of a binder selected from silica, zirconia and titania; at least 20 wt % of a pentasil zeolite, having a bulk silica to alumina ratio in the range of from 20 to 150 and being in its H+ form; and less than 10 wt % of other components, all percentages being on the basis of total carrier; b) platinum in an amount in the range of from 0.001 to 0.1 wt %, on the basis of total catalyst; and c) tin in an amount in the range of from 0.01 to 0.5 wt %, on the basis of total catalyst; its preparation and use; are provided.Type: GrantFiled: April 13, 2015Date of Patent: May 30, 2017Assignee: SHELL OIL COMPANYInventors: Johanna Jacoba Berg-Slot, László Domokos, Ingrid Maria Van Vegchel
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Patent number: 9662640Abstract: Methods for introducing mesoporosity into zeolite materials that employ an acid pretreatment step are provided. By utilizing a non-acidic chelating agent during the acid treatment step, the zeolite material can be pretreated with a strong acid, often in higher concentrations or over shorter contact times, than had previously been contemplated. The resulting acid-treated mesoporous materials retain desirable properties, including Si/Al, UCS, and total mesopore and micropore volume. The ability to use a stronger acid without damaging the zeolite material results in a less expensive process capable of producing mesoporous zeolite materials suitable for a wide range of uses.Type: GrantFiled: December 27, 2013Date of Patent: May 30, 2017Assignee: Rive Technology, Inc.Inventors: Ernest Senderov, Mohammad Ibrahim Qureshi
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Patent number: 9656255Abstract: The present invention relates to a catalytic cracking catalyst and a preparation process thereof, the catalytic cracking catalyst has a cracking active component, an optional mesoporous aluminosilicate material, a clay and a binder, wherein said cracking active component comprises, substantially consists of or consists of: a rare earth-containing Y zeolite, an optional other Y zeolite, and an optional MFI-structured zeolite, said rare earth-containing Y zeolite has a rare earth content as rare earth oxide of 10-25 wt %, e.g. 11-23 wt %; a unit cell size of 2.440-2.472 nm, e.g. 2.450-2.470 nm; a crystallinity of 35-65%, e.g. 40-60%; a Si/Al atom ratio in the skeleton of 2.5-5.0; and a product of the ratio of the strength I1 of the peak at 2?=11.8±0.1° to the strength I2 of the peak at 2?=12.3±0.1° in the X-ray diffraction spectrogram of the zeolite and the weight percent of rare earth as rare earth oxide in the zeolite of higher than 48, e.g. higher than 55.Type: GrantFiled: June 27, 2013Date of Patent: May 23, 2017Assignees: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPECInventors: Jun Long, Yuxia Zhu, Yibin Luo, Jinghui Deng, Jinyu Zheng, Fei Ren, Xue Yang, Ying Ouyang
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Patent number: 9656241Abstract: The present invention provides an adsorbent and a method for preparation of the adsorbent, wherein, the average crystal grain diameter of 5A molecular sieves in the adsorbent is 0.2-2.1 ?m; measured on the basis of the dry weight of the adsorbent, the content of 5A molecular sieves in the adsorbent is 92 wt. % or higher; the breaking ratio of the adsorbent at 250N is 9% or lower.Type: GrantFiled: October 28, 2013Date of Patent: May 23, 2017Assignee: CHINA PETROLEUM & CHEMICAL CORPORATIONInventors: Changzhi Tu, Shihua Chen, Yunlong Ding
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Patent number: 9656254Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: GrantFiled: December 17, 2015Date of Patent: May 23, 2017Assignee: BASF CORPORATIONInventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald Stephen Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew Tyler Caudle
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Patent number: 9649619Abstract: A new adsorbent CO2-ONE for removal of acidic gases such as carbon dioxide and hydrogen sulfide was developed from hydrothermal reaction of natural limestone with natural kaolin via sodium hydroxide. Several synthesis conditions were employed such as initial concentration of NaOH, weight ratio of limestone to kaolin, reaction temperature and pressure. The produced Ca—Na—SiO2—Al2O3 samples were characterized using XRD and EDS and showed that a mixture of Gehlenite Ca2Al(A1.22Si0.78O6.78)OH0.22 and Stilbite Na5.76Ca4.96(Al15.68Si56.32O144) with percentage of 43 and 57 was successfully produced, respectively. Another produced sample showed the presence of Gehlenite Ca2Al(Al1.22Si0.78O6.78)OH0.22, Stilbite Na5.76Ca4.96(Al15.68Si56.32O144) and Lawsonite CaAl2Si2O7OH2(H2O) with percentage of 4.1 and 7.4 and 88, respectively.Type: GrantFiled: September 30, 2016Date of Patent: May 16, 2017Assignee: King Fahd University of Petroleum and MineralsInventors: Reyad Awwad Shawabkeh, Naim Moh'd Faqir, Qusay Yousef Bkour
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Patent number: 9649623Abstract: The present invention relates to a process of preparing of a phosphorus-containing phosphorus-alumina support by a sol-gel method and a cobalt/phosphorus-alumina catalyst where cobalt is supported onto the phosphorus-alumina support as an active ingredient. The phosphorus-alumina support is prepared by a sol-gel method and has wide specific surface area with bimodal pore size distribution and high cobalt dispersion, thereby enabling to increase heat and mass transfer, stabilize the structure by modifying the surface property of alumina and decrease the deactivation rate due to the reduced oxidation of cobalt component during the F-T reaction. When Fischer-Tropsch reaction (F-T) is conducted on the catalyst, the catalyst maintains a superior thermal stability, inhibits the deactivation due to water generation during the F-T reaction and also causes relatively high conversion of carbon monoxide and stable selectivity of liquid hydrocarbons.Type: GrantFiled: November 1, 2013Date of Patent: May 16, 2017Assignees: Korea Research Institute of Chemical Technology, Daelim Industrial Co., Ltd., Korea National Oil Corporation, Hyundai Engineering Co. Ltd., SK Innovation Co., Ltd., Korea Gas CorporationInventors: Jong-Wook Bae, Seung-Moon Kim, Yun-Jo Lee, Ki-Won Jun
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Patent number: 9643167Abstract: The present invention provides a zeolite-containing catalyst having excellent shape, fluidity and mechanical strength as a catalyst for a fluidized bed reaction. The present invention provides a zeolite-containing catalyst which is a particulate catalyst containing zeolite and silica, wherein the catalyst has an average particle diameter of 20 to 300 ?m and the ratio of the void area in the cross-section of the particle is 30% or less relative to the cross-section area of the particle.Type: GrantFiled: February 20, 2015Date of Patent: May 9, 2017Assignee: ASAHI KASEI CHEMICALS CORPORATIONInventors: Kenji Akagishi, Hiroyuki Yano, Ryusuke Miyazaki
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Patent number: 9637692Abstract: The hydroisomerization catalyst of the present invention is a catalyst used for hydroisomerization of a hydrocarbon, including a support including a calcined zeolite modified with at least one metal selected from the group consisting of Na, K, Cs, Mg, Ca, Ba, and K, and having a thermal history that includes heating at 350° C. or more, and at least one inorganic oxide selected from the group consisting of alumina, silica, titania, boria, zirconia, magnesia, ceria, zinc oxide, phosphorus oxide, and a composite oxide containing a combination of at least two or more of these oxides; and at least one metal supported on the support and selected from the group consisting of elements belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten.Type: GrantFiled: March 24, 2011Date of Patent: May 2, 2017Assignee: JX NIPPON OIL & ENERGY CORPORATIONInventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Hideki Ono, Takaya Matsumoto
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Patent number: 9630171Abstract: The present invention discloses a catalytic cracking catalyst and a preparation process therefor. The catalytic cracking catalyst comprises a cracking active component, 10 wt %-70 wt % of a clay on the dry basis, and 10 wt %-40 wt % of an inorganic oxide binder (as oxide), relative to the weight of the catalytic cracking catalyst, wherein said cracking active component contains, relative to the weight of the catalytic cracking catalyst, 10 wt %-50 wt % of a modified Y-type zeolite on the dry basis and 0-40 wt % of other zeolite on the dry basis, wherein said modified Y-type zeolite is characterized by having a unit cell size of 2.420-2.440 nm; as percent by weight of the modified Y-type zeolite, a phosphorus content of 0.05-6%, a RE2O3 content of 0.03-10%, and an alumina content of less than 22%; and a specific hydroxy nest concentration of less than 0.35 mmol/g and more than 0.05 mmol/g.Type: GrantFiled: June 27, 2013Date of Patent: April 25, 2017Assignees: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPECInventors: Jun Long, Fei Ren, Yuxia Zhu, Yibin Luo, Jiasong Yan, Xue Yang, Huiping Tian, Li Zhuang, Beiyan Chen, Minggang Li, Ying Ouyang, Xiangtian Shu
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Patent number: 9616420Abstract: A heterogeneous catalyst article having at least one combination of a first molecular sieve having a medium pore, large pore, or meso-pore crystal structure and optionally containing a first metal, and a second molecular sieve having a small pore crystal structure and optionally containing a second metal, and a monolith substrate onto or within which said catalytic component is incorporated, wherein the combination of the first and second molecular sieves is a blend, a plurality of layers, and/or a plurality of zones.Type: GrantFiled: January 21, 2013Date of Patent: April 11, 2017Assignee: Johnson Matthey Public Limited CompanyInventors: Guy Richard Chandler, Alexander Nicholas Michael Green, Joanne Elizabeth Melville, Paul Richard Phillips, Stuart David Reid
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Patent number: 9616407Abstract: A new adsorbent CO2-ONE for removal of acidic gases such as carbon dioxide and hydrogen sulfide was developed from hydrothermal reaction of natural limestone with natural kaolin via sodium hydroxide. Several synthesis conditions were employed such as initial concentration of NaOH, weight ratio of limestone to kaolin, reaction temperature and pressure. The produced Ca—Na—SiO2—Al2O3 samples were characterized using XRD and EDS and showed that a mixture of Gehlenite Ca2Al(Al1.22Si0.78O6.78)OH0.22 and Stilbite Na5.76Ca4.96(Al15.68Si56.32O144) with percentage of 43 and 57 was successfully produced, respectively. Another produced sample showed the presence of Gehlenite Ca2Al(Al1.22Si0.78O6.78)OH0.22, Stilbite Na5.76Ca4.96(Al15.68Si56.32O144) and Lawsonite CaAl2Si2O7OH2(H2O) with percentage of 4.1 and 7.4 and 88, respectively.Type: GrantFiled: September 30, 2016Date of Patent: April 11, 2017Assignee: King Fahd University of Petroleum and MineralsInventors: Reyad Awwad Shawabkeh, Naim Moh'd Faqir, Qusay Yousef Bkour
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Patent number: 9617480Abstract: This invention relates to a process of preparing a catalyst from zeolite and peptized alumina. The invention comprises adding a yttrium compound to the zeolite, either prior to, during, or after its combination with the peptized alumina. The yttrium compound can be added to the zeolite via exchange of yttrium onto the zeolite prior to addition of peptized alumina, or the yttrium can be added as a soluble salt during the combination of the zeolite and peptized alumina. In either embodiment, the zeolite catalyst is then formed from the zeolite, yttrium and peptized alumina, optionally containing other inorganic oxide. This invention is suitable for preparing fluid cracking catalysts.Type: GrantFiled: March 1, 2011Date of Patent: April 11, 2017Assignee: W. R. Grace & Co.-Conn.Inventors: Yuying Shu, Richard F. Wormsbecher, Wu-Cheng Cheng
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Patent number: 9605213Abstract: Embodiments of the invention provide a method for the fluid catalytic cracking of a heavy hydrocarbon feedstock. According to at least one embodiment, the method includes supplying the heavy hydrocarbon feedstock to a reaction zone having a catalyst, such that both the heavy hydrocarbon feedstock and the catalyst are in contact in a down-flow mode, wherein said contact between the heavy hydrocarbon feedstock and the catalyst takes place in a fluidized catalytic cracking apparatus having a separation zone, a stripping zone, and a regeneration zone. The method further includes maintaining the reaction zone at a temperature of between 500 and 600° C., such that the hydrocarbon feedstock converts into a cracked hydrocarbon effluent comprising light olefins, gasoline, and diesel.Type: GrantFiled: February 4, 2016Date of Patent: March 28, 2017Assignees: SAUDI ARABIAN OIL COMPANY, KING FAHD UNIVERSITY OF PETROLEUM AND MINERALSInventors: Musaed Salem Al-Ghrami, Cemal Ercan, Sulaiman S. Al-Khattaf, Mohammed Abdul Bari Siddiqui, Abdullah M. Aitani
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Patent number: 9604203Abstract: Process for the preparation of a catalyst suitable for use in a naphtha reforming process, the process including providing a Y zeolite with an initial SiO2:Al2O3 molar ratio of at least 150, introducing the Y zeolite to a binder to form an intermediate composition, extruding the intermediate composition, reducing the alpha acidity of the extruded composition to provide a low acid composition, and introducing a noble metal to the low acid composition. Processes and systems of converting naphtha to a higher-octane hydrocarbon supply using catalysts, as prepared herein, are also disclosed.Type: GrantFiled: September 19, 2011Date of Patent: March 28, 2017Assignee: ExxonMobil Research and Engineering CompanyInventors: Jean W. Beeckman, Stephen J. McCarthy, Jane C. Cheng
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Patent number: 9605090Abstract: An activated clay for treating aromatic hydrocarbons, containing montmorillonite in an amount of not less than 34% by mass, having an SiO2/Al2O3 mol ratio in a range of 3.8 to 8.0, and desorbing ammonia in an amount in a range of 0.11 to 0.20 mmols/g as measured by the ammonia TPD method with the heat of adsorption in a range of 128 to 148 kJ/mol. The activated clay comprises an acid-treated product of smectite clay, imposes no limitation on the area where the starting clay is produced, and features long catalytic life free of dispersion in the properties.Type: GrantFiled: July 22, 2013Date of Patent: March 28, 2017Assignee: Mizusawa Industrial Chemicals, Ltd.Inventors: Noriyuki Takahashi, Yasuo Saitoh
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Patent number: 9604204Abstract: Process for preparing a catalyst support which process comprises a) mixing pentasil zeolite having a bulk silica to alumina molar ratio in the range of from 20 to 150 with water, a silica source and an alkali metal salt, b) extruding the mixture obtained in step (a), c) drying and calcining the extrudates obtained in step (b), d) subjecting the calcined extrudates obtained in step (c) to ion exchange to reduce the alkali metal content, and e) drying the extrudates obtained in step (d); process for preparing a catalyst by furthermore impregnating such support with platinum in an amount in the range of from 0.001 to 0.1 wt % and tin in an amount in the range of from 0.01 to 0.5 wt %, each on the basis of total catalyst; ethylbenzene dealkylation catalyst obtainable thereby and a process for dealkylation of ethylbenzene which process comprises contacting feedstock containing ethylbenzene with such catalyst.Type: GrantFiled: April 18, 2011Date of Patent: March 28, 2017Assignee: SHELL OIL COMPANYInventors: László Domokos, Peter Geerinck, Aan Hendrik Klazinga
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Patent number: 9597670Abstract: An alkylaromatics isomerisation catalyst, which catalyst comprises at least 50 wt % of an inorganic binder; at least 0.01 wt % of a Group VIII metal and 1-9 wt % ZSM-12 zeolite wherein the silica to alumina molar ratio (SAR) of the ZSM-12 zeolite is in the range of from 60 to 200, and a process for the isomerisation of alkylaromatics to provide a reaction mixture, said process comprising contacting a hydrocarbon stream comprising alkylaromatics with such catalyst.Type: GrantFiled: June 24, 2009Date of Patent: March 21, 2017Assignee: SHELL OIL COMPANYInventors: Carolus Maria Ballegoy, Dinyar Khushroo Captain, Joseph Cornelis Van Giezen, Lucas Petrus Simon Keyzer, Nicoleta Cristina Nenu, Ingrid Maria Van Vegchel
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Patent number: 9598650Abstract: The hydroisomerization catalyst of the present invention is a catalyst used for hydroisomerization of a hydrocarbon, including a support including a calcined zeolite modified with at least one metal selected from the group consisting of Na, K, Cs, Mg, Ca, Ba, and K, and having a thermal history that includes heating at 350° C. or more, and at least one inorganic oxide selected from the group consisting of alumina, silica, titania, boria, zirconia, magnesia, ceria, zinc oxide, phosphorus oxide, and a composite oxide containing a combination of at least two or more of these oxides; and at least one metal supported on the support and selected from the group consisting of elements belonging to Groups 8 to 10 of the periodic table, molybdenum and tungsten.Type: GrantFiled: March 24, 2011Date of Patent: March 21, 2017Assignee: JX NIPPON OIL & ENERGY CORPORATIONInventors: Yoshiyuki Nagayasu, Kazuaki Hayasaka, Hideki Ono, Takaya Matsumoto
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Patent number: 9597669Abstract: The present invention relates to a catalyst for the conversion of oxygenates to olefins, wherein the catalyst comprises one or more zeolites of the MFI, MEL and/or MWW structure type and particles of one or more metal oxides, the one or more zeolites of the MFI, MEL and/or MWW structure type comprising one or more alkaline earth metals, and the particles of the one or more metal oxides comprising phosphorus, the phosphorus being present at least partly in oxidic form, and the one or more alkaline earth metals being selected from the group consisting of Mg, Ca, Sr, Ba and combinations of two or more thereof, to the preparation and use thereof, and to a process for converting oxygenates to olefins using the catalyst.Type: GrantFiled: June 26, 2013Date of Patent: March 21, 2017Assignee: BASF SEInventors: Kirsten Spannhoff, Florina Corina Patcas, Kerem Bay, Manuela Gaab, Ekkehard Schwab, Michael Hesse