Patents Examined by Jeremy C Jones
  • Patent number: 10658108
    Abstract: Disclosed is a method for producing a magnet, including a step of preparing a magnet represented by the formula: uRwBxGayCuzAlqM(balance)T, where RH is 5% or less, 0.20?x?0.70, 0.07?y?0.2, 0.05?z?0.5, 0?q?0.1; when 0.40?x?0.70, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?14, and ?12.5w+38.75?v??62.5w+86.125; and, when 0.20?x?0.40, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?15.5 and ?12.5w+39.125?v??62.5w+86.125, and x satisfy the following inequality expression: ?(62.5w+v ?81.625)/15+0.5?x??(62.5w+v?81.625)/15+0.8; a high-temperature heat treatment step of heating the magnet to a temperature of 730° C. or higher and 1,020° C. or lower, and then cooling to 300° C. at a cooling rate of 20° C./min; and a low-temperature heat treatment step of heating the magnet to a temperature of 440° C. or higher and 550° C. or lower.
    Type: Grant
    Filed: September 1, 2014
    Date of Patent: May 19, 2020
    Assignee: HITACHI METALS, LTD.
    Inventors: Ryouichi Yamagata, Rintaro Ishii, Futoshi Kuniyoshi, Teppei Satoh
  • Patent number: 10597333
    Abstract: To provide a process for producing a ceramic fiber-reinforced composite material, which suppresses the deterioration of an interface layer, improves mechanistic properties and has excellent durability even under a high temperature, even ceramic fibers formed of silicon carbide fibers are used, without complicating the production steps. To obtain a ceramic fiber-reinforced composite material, by melt-infiltrating a composite material substrate obtained by forming ceramic fibers, formed of silicon carbide fibers and having an amorphous structure, into a composite with a matrix formed of an inorganic substance, with an alloy having a composition that is constituted by a disilicide of at least one or more transition metal among transition metals selected from scandium, yttrium, titanium, zirconium, hafnium, and tantalum, and silicon as the remainder, and having the silicon content ratio of 66.7 at % or more and less than 90.0 at %.
    Type: Grant
    Filed: February 4, 2016
    Date of Patent: March 24, 2020
    Assignee: JAPAN AEROSPACE EXPLORATION AGENCY
    Inventors: Toshio Ogasawara, Takuya Aoki, Masaki Kotani
  • Patent number: 10563291
    Abstract: A method of forming a sintered nickel-titanium-rare earth (Ni—Ti-RE) alloy includes adding one or more powders comprising Ni, Ti, and a rare earth constituent to a powder consolidation unit comprising an electrically conductive die and punch connectable to a power supply. The one or more powders are heated at a ramp rate of about 35° C./min or less to a sintering temperature, and pressure is applied to the powders at the sintering temperature, thereby forming a sintered Ni—Ti-RE alloy.
    Type: Grant
    Filed: May 14, 2018
    Date of Patent: February 18, 2020
    Assignee: University of Limerick
    Inventors: Syed Ansar Md. Tofail, James Butler
  • Patent number: 10538829
    Abstract: An aqueous emulsion for use in aqueous milling of hard material powder components in an aqueous slurry. The aqueous emulsion includes an oxidation inhibitor in an amount between about 0.3 weight percent and about 1.2 weight percent of the hard material powder components in the aqueous slurry. The aqueous emulsion also includes a paraffin wax in an amount between about 0.25 weight percent and about 0.75 weight percent of the hard material powder components in the aqueous slurry for vacuum dried powder and in an amount about up to 2.75 weight percent of the hard material powder components in the aqueous slurry for spray dried powder. The aqueous emulsion also includes myristic acid in an amount between about 0.10 weight percent and about 0.50 weight percent of the hard material powder components in the aqueous slurry. The balance of the aqueous emulsion is water.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: January 21, 2020
    Assignee: KENNAMETAL INDIA LIMITED
    Inventors: Sivaraman Gopalrao, Raghavan Rengarajan, Ramesh S. Rao, Alam Rukhsar
  • Patent number: 10508321
    Abstract: Dispersion strengthened aluminum-cerium-manganese alloys containing from about 0.05 to about 23.0 weight percent cerium and about 0.03 to about 9.5 weight percent manganese exhibit mechanical properties that make them useful alloys as a result of age hardening for extended periods at temperatures between 350° C. (662° F.) and 450° C. (842° F.).
    Type: Grant
    Filed: September 5, 2014
    Date of Patent: December 17, 2019
    Assignee: United Technologies Corporation
    Inventors: Thomas J. Watson, Iuliana Cernatescu
  • Patent number: 10487384
    Abstract: There are provided: an Ni-based alloy member including a ?? phase precipitation with 36 to 60 volume % and exhibiting a high durable temperature and good cold workability; a method for producing the member; an Ni-based alloy product to be used as a precursor of the member; and a method for producing the product. The Ni-based alloy product has a two-phase structure composed of a ? phase and a ?? phase being incoherent to the ? phase, the incoherent ?? phase being present at a ratio of 20 volume % or higher. The Ni-based alloy member produced by cold working the Ni-based alloy product and subsequently by conducting heat treatment comprises a ? phase and a ?? phase being coherent to the ? phase, the coherent ?? phase being present at a ratio of 36 to 60 volume %, and has a predetermined shape.
    Type: Grant
    Filed: July 17, 2013
    Date of Patent: November 26, 2019
    Assignee: Mitsubishi Hitachi Power Systems, Ltd.
    Inventors: Shinya Imano, Hironori Kamoshida
  • Patent number: 10486232
    Abstract: Provided herein are approaches for forming a conduit embedded within a component of a semiconductor manufacturing device (e.g., an ion implanter) using an additive manufacturing process (e.g., 3-D printing), wherein the conduit is configured to deliver a fluid throughout the component to provide heating, cooling, and gas distribution thereof. In one approach, the conduit includes a set of raised surface features formed on an inner surface of the conduit for varying fluid flow characteristics within the conduit. In another approach, the conduit may be formed in a helical configuration. In another approach, the conduit is formed with a polygonal cross section. In another approach, the component of the ion implanter includes at least one of an ion source, a plasma flood gun, a cooling plate, a platen, and/or an arc chamber base.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: November 26, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Joshua M. Abeshaus, Jordan B. Tye
  • Patent number: 10478898
    Abstract: A silver particles manufacturing method comprises following steps: providing a silver containing compound; providing an organic solution; adding the silver containing compound into the organic solution, to perform ultrasonic vibrations or a heating process until the silver containing compound is dissolved completely into the organic solution, to form a silver ion solution; performing the ultrasonic vibrations or the heating process, and then let the solution settle down for a period, to form a silver particles synthesized solution; and placing the silver particles synthesized solution into a centrifuge to perform centrifugation and separation, to obtain ?m-scale silver particles and nm-scale silver particles. The silver particles manufacturing method has the advantages of low pollution, low cost, high yield, and mass production.
    Type: Grant
    Filed: December 8, 2015
    Date of Patent: November 19, 2019
    Assignee: NATIONAL CHUNG-SHAN INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Chien-Liang Chang, Wu-Ching Hung, Wei-Jen Liu, Kuei-Ting Hsu, Jhao-Yi Wu, Pin-Chun Lin
  • Patent number: 10471513
    Abstract: The present invention discloses a method for preparing nano-copper powder, comprising: (1) providing a dispersion solution, containing copper salt precursor and disperser, the disperser is dissoluble in both water and weak solvents, and is an acrylic modified polyurethane disperser; (2) providing a reducer dispersion solution, containing reducer, the reducer is organic borane; (3) contacting the reducer dispersion solution with the dispersion solution in a condition enough to reduce the copper salt precursor by the reducer into elementary copper; (4) separating copper nano-particles from reaction solution obtained by step (3), and drying separated copper nano-particles by spray drying, so as to obtain the nano-copper powder. The nano-copper powder prepared by the method in accordance with the present invention is dispersible in both water and environment-friendly weak solvents, which can be used to prepare weak solvent-type electrically conductive ink.
    Type: Grant
    Filed: December 30, 2015
    Date of Patent: November 12, 2019
    Assignee: Institute of Chemistry, Chinese Academy of Sciences
    Inventors: Xingye Zhang, Yanlin Song
  • Patent number: 10450622
    Abstract: A method for heat treating a manganese steel product whose alloy comprises: a carbon fraction (C) between 0.09 and 0.15 wt. %, and a manganese fraction (Mn) in the range of 3.5 wt. %?Mn?4.9 wt. %, the method comprising: performing a first annealing process (S4.1) with the substeps heating (E1) the steel product to a first holding temperature (T1), which lies above 780° C., holding (H1) the steel product during a first time period (?1) at the first holding temperature (T1), cooling (A1) the steel product, performing a second annealing process (S4.2) with the substeps heating (E2) the steel product to a holding temperature (T2), which lies above 630° C. and below 660° C., holding (H2) the steel product during a second time period (?2) at the holding temperature (T2), cooling (A2) the steel product.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: October 22, 2019
    Assignee: VOESTALPINE STAHL GMBH
    Inventors: Enno Arenholz, Ludovic Samek
  • Patent number: 10427217
    Abstract: Provided herein are approaches for forming a conduit embedded within a component of a semiconductor manufacturing device (e.g., an ion implanter) using an additive manufacturing process (e.g., 3-D printing), wherein the conduit is configured to deliver a fluid throughout the component to provide heating, cooling, and gas distribution thereof. In one approach, the conduit includes a set of raised surface features formed on an inner surface of the conduit for varying fluid flow characteristics within the conduit. In another approach, the conduit may be formed in a helical configuration. In another approach, the conduit is formed with a polygonal cross section. In another approach, the component of the ion implanter includes at least one of an ion source, a plasma flood gun, a cooling plate, a platen, and/or an arc chamber base.
    Type: Grant
    Filed: April 21, 2015
    Date of Patent: October 1, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Joshua M. Abeshaus, Jordan B. Tye
  • Patent number: 10428412
    Abstract: Methods of heat treating aluminum alloys are disclosed. The method may include forming a sheet of solution heat-treated, quenched, and aged 6xxx series aluminum having a sheet average yield strength of at least 100 MPa into a component. The component may then be attached to an assembly and at least a portion of the assembly may be painted. The method may then include heat treating the assembly to cure the paint and to increase a component average yield to at least 240 MPa. In another embodiment, the method may include progressively forging a sheet of T4-tempered 6xxx series aluminum into a component using multiple dies and artificially aging the component at 210° C. to 240° C. for 20 to 40 minutes to a component average yield strength of at least 300 MPa. The methods may reduce component cycle time and may reduce strength gradients within the component.
    Type: Grant
    Filed: November 4, 2016
    Date of Patent: October 1, 2019
    Assignee: FORD MOTOR COMPANY
    Inventors: Nia R. Harrison, Mikhail Minevich, S. George Luckey, Jr.
  • Patent number: 10406599
    Abstract: An apparatus for forming a three-dimensional article is provided, comprising means for providing a predetermined amount of powder, a powder distributor, means for directing an energy beam over a first powder layer causing it fuse in selected locations according to a model, a camera for capturing at least one image of a shape of at least one portion of the predetermined amount of powder that has yet to be initially distributed, the at least one image being captured prior to distribution of an entirety of all portions of the predetermined amount of powder over the surface, and means for comparing at least one value of at least one parameter in the image detected with a corresponding reference parameter value, wherein the at least one parameter is associated with the shape of the powder that has yet to be initially distributed.
    Type: Grant
    Filed: June 22, 2017
    Date of Patent: September 10, 2019
    Assignee: Arcam AB
    Inventors: Ulric Ljungblad, Martin Wildheim
  • Patent number: 10400320
    Abstract: An essentially lead free steel having, in percent by weight (wt-%): Carbon: 0.39-0.43%; Manganese: 0.75-1.00%; Silicon: 0.15-0.35%; Chromium: 0.80-1.05%; Molybdenum: 0.15-0.25%; at least one of Tellurium: 0.003-0.090 wt-%, Selenium: 0.080-0.2 wt-%, Sulfur: 0.065-0.09% wt-%, and Bismuth: 0.03-0.1 wt-%; and the balance being Fe and normally occurring scrap steel impurities. A method for manufacturing an essentially lead free steel by subjecting a hot-rolled steel product to a heat treatment in which the steel product is subjected to a first temperature for a first duration; the steel product is subjected to a second temperature for a second duration, wherein the second temperature is less than the first temperature; and the steel product is subjected to a third temperature for a third time period, wherein the third temperature is greater than the second temperature; and cooling the steel product. After the heat treatment the steel is cold worked to the desired size.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: September 3, 2019
    Assignee: NUCOR CORPORATION
    Inventors: Matthew J. Hicks, Jim L. Hill, Brook C. Bugenhagen
  • Patent number: 10399147
    Abstract: The present disclosure provides methods to improve the properties of a porous structure formed by a rapid manufacturing technique. Embodiments of the present disclosure increase the bonding between the micro-particles 5 on the surface of the porous structure and the porous structure itself without substantially reduce the surface area of the micro-particles. In one aspect, embodiments of the present disclosure improves the bonding while preserving or increasing the friction of the structure against adjacent materials.
    Type: Grant
    Filed: February 20, 2013
    Date of Patent: September 3, 2019
    Assignee: Smith & Nephew, Inc.
    Inventors: Marcus L Scott, Lu Gan, Vivek D Pawar, Stanley Tsai
  • Patent number: 10400305
    Abstract: A method is provided for the production of titanium-aluminum-vanadium alloy products directly from a variety of titanium and vanadium bearing ores that reduces the processing steps significantly as compared to current Ti—Al—V alloy production methods.
    Type: Grant
    Filed: September 13, 2017
    Date of Patent: September 3, 2019
    Assignee: UNIVERSAL ACHEMETAL TITANIUM, LLC
    Inventors: James R. Cox, Chanaka L. De Alwis, Benjamin A. Kohler, Michael G. Lewis
  • Patent number: 10399171
    Abstract: A method for cutting a plow bolt hole in a work piece using a cutting torch includes receiving a computerized part file including elements representing holes to be cut in the work piece. An element is selected and assigned a plow bolt hole identity. The selected element is associated with an aspect of an inner shape and an aspect of an outer shape of the plow bolt hole. A tool path is developed for the cutting torch that accounts for the aspect of the inner shape and the aspect of the outer shape and is associated with the selected element. Instructions are output to a computer numerical control (CNC) machine to move the cutting torch along the tool path so as to cut both the inner shape and the outer shape of the plow bolt hole in the work piece consecutively without interrupting a flame of the torch.
    Type: Grant
    Filed: January 26, 2016
    Date of Patent: September 3, 2019
    Assignee: Messer Cutting Systems Inc.
    Inventor: Dan Arndt
  • Patent number: 10388442
    Abstract: To provide an R-T-B based sintered magnet having high Br and high HcJ while suppressing the content of Dy, and a method for producing the same. Disclosed is an R-T-B based sintered magnet represented by the formula: uRwBxGayCuzAlqMT, where 0.20?x?0.70, 0.07?y?0.2, 0.05?z?0.5, 0?q?0.1; v=u?(6?+10?+8?), where the amount of oxygen (% by mass) is ?, the amount of nitrogen (% by mass) is ?, and the amount of carbon (% by mass) is ?; when 0.40?x?0.70, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?14, and ?12.5w+38.75?v??62.5w+86.125; and, when 0.20?x?0.40, v and w satisfy the following inequality expressions: 50w?18.5?v?50w?15.5 and ?12.5w+39.125?v??62.5w+86.125, and x satisfy the following inequality expression: ?(62.5w+v?81.625)/15+0.5?x??(62.5w+v?81.625)/15+0.8.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: August 20, 2019
    Assignee: HITACHI METALS, LTD.
    Inventors: Rintaro Ishii, Futoshi Kuniyoshi, Teppei Satoh
  • Patent number: 10388441
    Abstract: The present invention provides an R-T-B based sintered magnet that inhibits the demagnetization rate at high temperature even when less or no heavy rare earth elements such as Dy, Tb and the like are used. The R-T-B based sintered magnet includes R2T14B crystal grains and two-grain boundary parts between the R2T14B crystal grains. Two-grain boundary parts formed by R—Co—Cu-M-Fe phase exist, and M is at least one selected from the group consisting of Ga, Si, Sn, Ge and Bi.
    Type: Grant
    Filed: August 8, 2014
    Date of Patent: August 20, 2019
    Assignee: TDK CORPORATION
    Inventors: Isao Kanada, Hiroyuki Ono, Eiji Kato, Masashi Miwa
  • Patent number: 10378089
    Abstract: Methods for using a mold to partially harden semifinished products, which are comprised of hardenable steel and have at least partially an open-profile or closed-profile cross section, may involve a number of steps. For example, such methods may involve heating regions of a semifinished product above an AC1 temperature, positioning the semifinished producing in a mold, positioning an active mold cooling element adjacent to or in contact with the heated regions of the semifinished product, and cooling the regions of the semifinished product at a defined cooling rate so that a hardened microstructure in the cooled regions. These methods and corresponding devices provide low cost solutions that dispense with complete hardening of semifinished products and/or employing welded connections to provide various mechanical properties.
    Type: Grant
    Filed: July 18, 2014
    Date of Patent: August 13, 2019
    Inventors: Sascha Sikora, Jörg Gorschlüter, David Pieronek