Patents Examined by Jose I Hernandez-Kenney
  • Patent number: 11807939
    Abstract: Provided is a method for depositing a metal thin film by atomic layer deposition (ALD) using an organometallic complex as a source material and without using radical species such as plasma and ozone, which have a possibility of deactivation. The method is an atomic layer deposition (ALD) method for metal thin films which includes: a process of supplying an organometallic complex having an aromatic anionic ligand and/or an alkyl ligand into a reaction chamber in which a substrate is installed; and a process of supplying a mixture gas containing a nucleophilic gas and an electrophilic gas into the reaction chamber, the ALD method substantially not using either one of a gas in a plasma or radical state and a gas containing oxygen atoms.
    Type: Grant
    Filed: July 13, 2018
    Date of Patent: November 7, 2023
    Assignee: KOJUNDO CHEMICAL LABORATORY CO., LTD.
    Inventors: Fumikazu Mizutani, Shintaro Higashi, Naoyuki Takezawa
  • Patent number: 11807937
    Abstract: Methods and apparatus for forming a patterned layer of carbon are disclosed. In one arrangement, a selected portion of a surface of a solid structure is irradiated with extreme ultraviolet radiation in the presence of a carbon-containing precursor. The radiation interacts with the solid structure in the selected portion to cause formation of a layer of carbon in the selected portion from the carbon-containing precursor. The layer of carbon is formed in a pattern defined by the selected portion.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: November 7, 2023
    Assignee: ASML Netherlands B.V.
    Inventors: Sonia Castellanos Ortega, Jan Verhoeven, Joost Wilhelmus Maria Frenken, Pavlo Antonov, Nicolaas Ten Kate, Olivier Christian Maurice Lugier
  • Patent number: 11807944
    Abstract: Forming a lithium lanthanum zirconate thin film includes disposing zirconium oxide on a substrate to yield a zirconium oxide coating, contacting the zirconium oxide coating with a solution including a lithium salt and a lanthanum salt, heating the substrate to yield a dried salt coating on the zirconium oxide coating, melting the dried salt coating to yield a molten salt mixture, reacting the molten salt mixture with the zirconium oxide coating to yield lithium lanthanum zirconate, and cooling the lithium lanthanum zirconate to yield a lithium lanthanum zirconate coating on the substrate. In some cases, the zirconium oxide coating is contacted with an aqueous molten salt mixture including a lithium salt and a lanthanum salt, the molten salt mixture is reacted with the zirconium oxide coating to yield lithium lanthanum zirconate, and the lithium lanthanum zirconate is cooled to yield a lithium lanthanum zirconate coating on the substrate.
    Type: Grant
    Filed: March 3, 2022
    Date of Patent: November 7, 2023
    Assignee: Arizona Board of Regents on behalf of Arizona State University
    Inventors: Candace Chan, Jon Mark Weller
  • Patent number: 11802335
    Abstract: An aerosol-assisted chemical vapor-deposition (AACVD) method of making NiPd nano-alloy electrocatalyst. The method includes subjecting a mixture including Pd(II)acetylacetonate Pd(C5H7O2)2, Ni(II)acetylacetonate Ni(C5H7O2)2 and a solvent to AACVD, to form a NiPd nano-alloy electrocatalyst. The NiPd nano-alloy electrocatalyst is formed on a surface of a porous metallic substrate in a single-step. The electrocatalyst of the present disclosure exhibits excellent OER activity, demonstrates excellent durability during prolonged water electrolysis experiments and imposing kinetics for OER.
    Type: Grant
    Filed: June 16, 2022
    Date of Patent: October 31, 2023
    Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALS
    Inventors: Muhammad Ali Ehsan, Abbas Saeed Hakeem
  • Patent number: 11781219
    Abstract: A processing apparatus includes a processing container accommodating a substrate therein, a plasma generator having a plasma generation space communicating with an inside of the processing container, a first gas supply provided in the plasma generation space and configured to supply a hydrogen gas, and a second gas supply provided in the processing container and configured to supply a hydrogen gas.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: October 10, 2023
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kazuo Yabe, Kazumasa Igarashi, Yamato Tonegawa
  • Patent number: 11773490
    Abstract: Provided is a method for producing an oriented electrical steel sheet with an ultra-low iron loss. The method for producing an oriented electrical steel sheet according to the present disclosure is a method for producing an oriented electrical steel sheet comprising the processes of performing reheating, hot rolling, hot-rolled sheet annealing, cold rolling, primary recrystallization annealing and secondary recrystallization annealing on a steel slab, whereby a ceramic coating layer is formed by subjecting a gas-phase ceramic precursor to a contact reaction in a plasma state using the atmospheric pressure plasma CVD (APP-CVD) process, on a part of or the entire one or both surfaces of a steel sheet which has been subjected to the primary recrystallization annealing, and then secondary recrystallization annealing is performed thereon.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: October 3, 2023
    Assignee: POSCO CO., LTD
    Inventors: Sang-Won Lee, Min-Serk Kwon, Jin-Su Bae
  • Patent number: 11773495
    Abstract: Induction heating facilitated coating systems and processes for pipes overcome corrosion and erosion of the pipes at extreme temperatures and pressures in applications including oil and gas downhole tubulars and pipelines as well as processing facilities. Being based on vitreous fused inorganic compounds, the present invention achieves very high corrosion resistance at remarkably modest cost. Attractive economics and immunity to chlorides and moisture permeation at extreme concentrations and temperatures also make it well suited to desalination plants and potable water piping applications. Due to its extreme temperature resistance, it also is very well suited for geothermal wells. Additionally, due to its characteristic smooth durable surface, the present invention is ideally suited for applications involving the opposite of corrosion, namely scaling problems, such as fouling in sewage systems and scale buildup in heavy oil wells.
    Type: Grant
    Filed: November 6, 2020
    Date of Patent: October 3, 2023
    Assignee: AMPCLAD COATING TECHNOLOGIES INC
    Inventors: David Grant Lingnau, Jeff Cochrane
  • Patent number: 11761079
    Abstract: In some examples, a method for conditioning a wafer processing chamber comprises setting a pressure in the chamber to a predetermined pressure range, setting a temperature of the chamber to a predetermined temperature, and supplying a process gas mixture to a gas distribution device within the chamber. A plasma is struck within the chamber and a condition in the chamber is monitored. Based on a detection of the monitored condition meeting or transgressing a threshold value, a chamber conditioning operation is implemented. The chamber conditioning operation may include depositing a preconditioning film onto an internal surface of the chamber, depositing a silicon oxycarbide (SiCO) film onto the preconditioning film, and depositing a protective layer onto the SiCO film.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: September 19, 2023
    Assignee: Lam Research Corporation
    Inventors: Fengyuan Lai, Bo Gong, Guangbi Yuan, Chen-Hua Hsu, Bhadri Varadarajan
  • Patent number: 11761081
    Abstract: Described are vapor deposition methods for depositing metal films or layers onto a substrate, wherein the metal is molybdenum or tungsten; the methods involve organometallic precursor compounds that contain the metal and one or more carbon-containing ligands, and include depositing a metal layer formed from the metal of the precursor, onto a substrate, followed by introducing oxidizer to the formed metal layer.
    Type: Grant
    Filed: September 20, 2019
    Date of Patent: September 19, 2023
    Assignee: ENTEGRIS, INC.
    Inventors: Robert Wright, Jr., Thomas H. Baum, Bryan C. Hendrix, Shawn D. Nguyen, Han Wang, Philip S. H. Chen
  • Patent number: 11746421
    Abstract: A method for forming a crystalline metal layer on a three-dimensional (3D) substrate is provided. The method includes applying crystal growth ink to a surface of the 3D substrate, wherein the crystal growth ink includes a metal ionic precursor and a structuring liquid; and exposing the 3D substrate to plasma irradiation from plasma in a vacuum chamber to cause the growing of a crystalline metal layer on the 3D substrate, wherein the exposure is based on a set of predefined exposure parameters.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: September 5, 2023
    Assignee: ORELTECH LTD.
    Inventors: Natalia Zamoshchik, Konstantin Livanov, Yana Sheynin
  • Patent number: 11701846
    Abstract: A moisture-cure, hybrid synthetic resin paste may be applied over an aperture formed in a wet surface to cover the aperture and form a waterproof barrier. In some examples, water may be flowing or even gushing through the aperture at the time that the paste is applied. The paste may be applied using a suitable hand tool such as a spatula.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: July 18, 2023
    Assignee: Swift IP, LLC
    Inventor: Philip Swift
  • Patent number: 11702738
    Abstract: Methods of semiconductor processing may include performing a first plasma treatment within a processing chamber to remove a first carbon-containing material. The methods may include performing a second plasma treatment within the processing chamber to remove a first silicon-containing material. The methods may include depositing a second silicon-containing material on surfaces of the processing chamber. The methods may include depositing a second carbon-containing material overlying the second silicon-containing material.
    Type: Grant
    Filed: May 17, 2021
    Date of Patent: July 18, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Yi Zhou, Xinyue Chen, Mukul Khosla, Yangchung Lee
  • Patent number: 11702733
    Abstract: Methods of selectively depositing blocking layers on conductive surfaces over dielectric surfaces are described. In some embodiments, a 4-8 membered substituted heterocycle is exposed to a substrate to selectively form a blocking layer. In some embodiments, a layer is selectively deposited on the dielectric surface after the blocking layer is formed. In some embodiments, the blocking layer is removed.
    Type: Grant
    Filed: May 7, 2021
    Date of Patent: July 18, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Lakmal C. Kalutarage, Bhaskar Jyoti Bhuyan, Aaron Dangerfield, Feng Q. Liu, Mark Saly, Michael Haverty, Muthukumar Kaliappan
  • Patent number: 11697873
    Abstract: Methods of depositing an inorganic material on an extrusion die including positioning an extrusion die within a vapor deposition chamber, positioning an impedance disk over a face of the extrusion die, the impedance disk having a plurality of through holes and the face of the extrusion die having a plurality of slots defined by a plurality of extrusion die pins, and flowing one or more deposition gases through the plurality of through holes and into the plurality of slots to deposit inorganic particles on side walls of the plurality of pins. The total impedance to the flow of the deposition gases across the impedance disk and the extrusion die may be equal to a disk impedance of the impedance disk plus a die impedance of the extrusion die, and the disk impedance may be at least 40% of the total impedance to the flow of the deposition gases.
    Type: Grant
    Filed: December 13, 2019
    Date of Patent: July 11, 2023
    Assignee: Corning Incorporated
    Inventors: Thomas William Brew, Yuehao Li, Min Shen
  • Patent number: 11697879
    Abstract: Embodiments of the present disclosure generally relate to protective coatings on aerospace components and methods for depositing the protective coatings. In one or more embodiments, a method for producing a protective coating on an aerospace component includes depositing a metal oxide template layer on the aerospace component containing nickel and aluminum (e.g., nickel-aluminum superalloy) and heating the aerospace component containing the metal oxide template layer during a thermal process and/or an oxidation process. The thermal process and/or oxidation process includes diffusing aluminum contained within the aerospace component towards a surface of the aerospace component containing the metal oxide template layer, oxidizing the diffused aluminum to produce an aluminum oxide layer disposed between the aerospace component and the metal oxide template layer, and removing at least a portion of the metal oxide template layer while leaving the aluminum oxide layer.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: July 11, 2023
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Sukti Chatterjee, Kenichi Ohno, Lance A. Scudder, Yuriy Melnik, David A. Britz, Pravin K. Narwankar, Thomas Knisley, Mark Saly, Jeffrey Anthis
  • Patent number: 11686003
    Abstract: A component configured to be in contact with a hydrocarbon fluid and a method of preparing a contact surface of the component. The component may include a wall having the contact surface configured to be in contact with the hydrocarbon fluid. The contact surface is formed from a metal comprising a metal M, where M is selected from the group consisting of nickel (Ni), palladium (Pd), and platinum (Pt). A metal-ligand complex comprising phosphorus (P) is on the contact surface. The method of preparing a contact surface of the component may include treating the contact surface with a metal-ligand complex precursor comprising a phosphorus (P) ligand.
    Type: Grant
    Filed: June 3, 2021
    Date of Patent: June 27, 2023
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Lawrence B. Kool, Alfred Albert Mancini, Bangalore Aswatha Nagaraj
  • Patent number: 11654518
    Abstract: A system includes a machine tool having a clamp. The system also includes a processing head configured to be temporarily held by the clamp of the machine tool. The processing head is also configured to deposit one or more media onto a workpiece. The processing head includes a guide configured to direct energy from an energy source onto the workpiece and/or the one or more media. The processing head also includes one or more supplies including one or more reservoirs within the processing head. The one or more reservoirs are configured to receive the one or more media, store the one or more media as the processing head is moved from one location to another location, and provide the one or more media.
    Type: Grant
    Filed: March 6, 2017
    Date of Patent: May 23, 2023
    Assignee: Hybrid Manufacturing Technologies Limited
    Inventors: Jason B. Jones, Peter Coates
  • Patent number: 11632996
    Abstract: One variation of a method for fabricating a dermal heatsink includes: fabricating a substrate defining an interior surface, an exterior surface opposite the interior surface, and an open network of pores extending between the interior surface and the exterior surface; activating surfaces of the substrate and walls of the open network of pores; applying a coating over the substrate to form a heatsink, the coating comprising a porous, hydrophilic material and defining a void network; removing an excess of the coating from the substrate to clear blockages within the open network of pores by the coating; hydrating the heatsink during a curing period; heating the heatsink during the curing period to increase porosity of the coating applied over surfaces of the substrate; and rinsing the heatsink with an acid to decarbonate the coating along walls of the open network of pores in the substrate.
    Type: Grant
    Filed: September 29, 2020
    Date of Patent: April 25, 2023
    Assignee: Omius Inc.
    Inventors: Gustavo Cadena Schlam, Michel Romero Flores
  • Patent number: 11618839
    Abstract: Provided are: a structure adhesive composition which exhibits favorable thread breakage and improves shower resistance, and prevents stringiness when stitch-coating is performed; a method for producing a vehicle structure using the same; and a vehicle structure. A structure adhesive composition exhibiting favorable thread breakage, the structure adhesive composition being a structure adhesive composition containing no liquid rubber component, the structure adhesive composition contains: (A) an epoxy resin in which rubber particles are dispersed as primary particles; and (B) an epoxy resin latent curing agent; a compounded proportion of the rubber particles in the structure adhesive composition is from 10 to 45 mass %; and a viscosity at 50° C. of the structure adhesive composition is from 190 to 380 (Pa·s) when a shearing speed is 5 (sec?1) and is from 1 to 30 (Pa·s) when the shearing speed is 200 (sec?1).
    Type: Grant
    Filed: July 7, 2017
    Date of Patent: April 4, 2023
    Assignees: CEMEDINE CO., LTD., HONDA MOTOR CO., LTD.
    Inventors: Daisuke Makino, Atsuhiko Suzuki, Yuusuke Murachi, Katsutoshi Ando, Koji Oda
  • Patent number: 11608558
    Abstract: Embodiments of the present disclosure relate to forming multi-depth films for the fabrication of optical devices. One embodiment includes disposing a base layer of a device material on a surface of a substrate. One or more mandrels of the device material are disposed on the base layer. The disposing the one or more mandrels includes positioning a mask over of the base layer. The device material is deposited with the mask positioned over the base layer to form an optical device having the base layer with a base layer depth and the one or more mandrels having a first mandrel depth and a second mandrel depth.
    Type: Grant
    Filed: April 8, 2020
    Date of Patent: March 21, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Karl J. Armstrong, Ludovic Godet, Brian Alexander Cohen, Wayne McMillan, James D. Strassner, Benjamin Riordon