Patents Examined by Stephani Hill
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Patent number: 11965398Abstract: Wear resistant self-lubricating additive manufacturing parts and part features are disclosed in use with oilfield service operations.Type: GrantFiled: June 27, 2019Date of Patent: April 23, 2024Assignee: Schlumberger Technology CorporationInventors: Manuel Marya, Srinand Karuppoor
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Patent number: 11951532Abstract: A method of preparing a casting article for use in manufacturing a gas turbine engine part according to an exemplary aspect of the present disclosure includes, among other things, communicating a powdered material to an additive manufacturing system and preparing a casting article that includes at least one trunk and a skin core that extends from the at least one trunk out of the powdered material. A casting article is also disclosed.Type: GrantFiled: December 3, 2019Date of Patent: April 9, 2024Assignee: RTX CORPORATIONInventors: Tracy A. Propheter-Hinckley, Dominic J. Mongillo, Jr., Benjamin T. Fisk
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Patent number: 11939647Abstract: There is provided a tungsten sputtering target that can provide a film deposition rate with less fluctuation over the target life. A tungsten sputtering target, wherein an area ratio of crystal grains having any of {100}, {110} and {111} planes oriented to a sputtering surface is 30% or less for any of the orientation planes, and an area ratio in total of crystal grains having orientation planes oriented to the sputtering surface other than {100}, {110} and {111} planes is 46% or more, the area ratio being obtained by an analysis of a cross section perpendicular to the sputtering surface with an inverse pole figure mapping using electron backscatter diffraction.Type: GrantFiled: January 26, 2018Date of Patent: March 26, 2024Assignee: JX Metals CorporationInventors: Takafumi Dasai, Shinichiro Senda
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Patent number: 11795533Abstract: A heat-resistant and soluble magnesium alloy, and a preparation method having an elemental composition at the following atomic percentage: Lu 0.10% to 8.00%, Ce 0.001 to 0.05%, Al 0.10% to 0.60%, Ca 0.001% to 0.50%, Cu 0.01% to 1.00%, Ni 0.01% to 1.00%, impurity elements <0.30%, and the rest is Mg, and formed in magnesium alloys are high temperature phase of Lu5Mg24, Mg2Cu, Mg2Ni, Mg12Ce, Al11Ce3 and (Mg, Al)2Ca, and Long Period Stacking Ordered (LPSO) phases as Mg—Lu—Al and Mg—Ce—Al. The magnesium alloy has good mechanical performances at 150° C., and a dissolution rate of 30 to 100 mg·cm?2h?1 in a 3% KCl solution at 93° C.Type: GrantFiled: May 13, 2020Date of Patent: October 24, 2023Assignees: QILU UNIVERSITY OF TECHNOLOGY, ADVANCED MATERIALS INSTITUTE, SHANDONG ACADEMY OF SCIENCESInventors: Jixue Zhou, Yunteng Liu, Dongqing Zhao, Baichang Ma, Meifang Wang, Peiliang Li, Cong Liu, Shouqiu Tang
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Patent number: 11725254Abstract: A method for manufacturing grain-oriented electrical steel sheet includes: manufacturing a steel slab having at least one of 2 wt % to 7 wt % of Si, 0.03 wt % to 0.10 wt % of Sn, and 0.01 wt % to 0.05 wt % of Sb; hot-rolling the steel slab to produce a hot-rolled sheet; cold-rolling the hot-rolled sheet to produce a cold-rolled sheet; primary recrystallization-annealing the cold-rolled sheet; applying an annealing separator to the primary recrystallization-annealed cold-rolled sheet and drying the same; and secondary recrystallization-annealing the cold-rolled sheet on which the annealing separator is applied. The primary recrystallization-annealing is performed so that the thickness of an oxide layer formed on the surface of the cold-rolled sheet is 0.5 ?m to 2.5 ?m, and the oxygen amount of the oxide layer is 600 ppm or more after the primary recrystallization-annealing, and in which a forsterite (Mg2SiO4) film can be removed in the secondary recrystallization-annealing.Type: GrantFiled: December 23, 2016Date of Patent: August 15, 2023Assignee: POSCO CO., LTDInventors: Min Soo Han, Hyung Don Joo, Jong Ho Park, Chang Soo Park, Byung Deug Hong
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Patent number: 11717886Abstract: Disclosed herein are embodiments of methods, devices, and assemblies for processing feedstock materials using microwave plasma processing. Specifically, the feedstock materials disclosed herein pertains to unique powder feedstocks such as Tantalum, Yttrium Stabilized Zirconia, Aluminum, water atomized alloys, Rhenium, Tungsten, and Molybdenum. Microwave plasma processing can be used to spheroidize and remove contaminants. Advantageously, microwave plasma processed feedstock can be used in various applications such as additive manufacturing or powdered metallurgy (PM) applications that require high powder flowability.Type: GrantFiled: November 17, 2020Date of Patent: August 8, 2023Assignee: 6K Inc.Inventors: Sunil Bhalchandra Badwe, Scott Joseph Turchetti, Makhlouf Redjdal
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Patent number: 11701706Abstract: A method for producing fine copper particles includes producing fine copper particles having a coating film containing cuprous oxide on a surface by heating copper or a copper compound in a reducing flame formed by a burner. The fine copper particles are produced by adjusting a mixing ratio between a combustible gas and a combustion supporting gas which form the reducing flame such that a volume ratio of CO/CO2 is in a range of 1.5 to 2.4.Type: GrantFiled: January 10, 2022Date of Patent: July 18, 2023Assignee: TAIYO NIPPON SANSO CORPORATIONInventors: Yuji Sakuramoto, Hiroshi Igarashi, Takayuki Fujimoto
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Patent number: 11692232Abstract: High strength precipitation hardening stainless steel alloy is disclosed. The steel alloy has a composition by weight %, about: 30.0% max nickel (Ni), 0.0 to 15.0% cobalt (Co), 25.0% max chromium (Cr), 5.0% max molybdenum (Mo), 5.0% max titanium (Ti), 5.0% max vanadium (V), about 0.5% max lanthanum (La) and/or cerium (Ce), and in balance iron (Fe) and inevitable impurities. The steel alloy provides a unique combination of corrosion resistance, strength and toughness and is a material for aircraft landing gears and structures.Type: GrantFiled: November 25, 2019Date of Patent: July 4, 2023Inventor: Gregory Vartanov
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Patent number: 11667994Abstract: The invention concerns a process to manufacture a flat-rolled product, notably for the aeronautic industry containing aluminum alloy, in which, notably a flattening and/or stretching is performed with a cumulated deformation of at least 0.5% and less than 3%, and a short heat-treatment is performed in which the sheet reaches a temperature between 130° C. and 170° C. for a period of 0.1 to 13 hours. The invention notably makes it possible to simplify the forming process of fuselage skins and to improve the balance between static mechanical strength properties and damage tolerance properties.Type: GrantFiled: November 8, 2018Date of Patent: June 6, 2023Assignee: CONSTELLIUM ISSOIREInventors: Frank Eberl, Bernard Bes
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Patent number: 11657960Abstract: Disclosed is a sintered body composition used in improved diffusion efficiency of heavy rare earth elements RH, and related sintered permanent magnet and preparation methods. The sintered body includes Nd2Fe14B crystal phase as a primary phase, and a rare earth rich phase as a grain boundary phase. The sintered body includes a composition expressed by RaBbGacCudAleMfCogFebalance; wherein R is one or more selected from rare earth elements, and R includes Nd; M is one or more selected from the group consisting of Zr, Ti, and Nb; and wherein “a” satisfies 13%?a?15.3%; “b” satisfies 5.4%?b?5.8%; “c” satisfies 0.05%?c?0.25%; “d” satisfies 0.08%?d?0.3%; “e” satisfies 0?e?1.2%; “f” satisfies 0.08%?f?0.2%; and “g” satisfies 0.8%?g?2.5%. Grains in Nd2Fe14B crystal phase have average size L of 4-8 ?m, and the relationship between L and t for grain boundary phases average thickness is: ?=t/L, wherein ? is defined as 0.009???0.012.Type: GrantFiled: March 17, 2020Date of Patent: May 23, 2023Inventors: Suo Bai, Shujie Wu, Yi Dong, Zhimin Wu, Shuai Zhang, Bo Yuan, Yi Yuan, Ya Chen, Wenjie Yuan
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Patent number: 11628493Abstract: Metallic alloys and methods for the preparation of free-standing metallic materials in a layerwise manner. The resulting layerwise construction provides a metallic skeleton of selected porosity which may be infiltrated with a second metal to provide a free-standing material that has a volume loss of less than or equal to 130 mm3 as measured according to ASTM G65-04 (2010).Type: GrantFiled: February 3, 2016Date of Patent: April 18, 2023Assignee: MACLEAN-FOGG COMPANYInventors: Charles D. Tuffile, Harald Lemke, Patrick E. Mack
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Patent number: 11584979Abstract: An oxide dispersion-strengthened (ODS) iron-based alloy powder and a characterization method thereof are provided. The alloy powder comprises a matrix and strengthening phases. The strengthening phases include at least two types of strengthening phase particles with different sizes, wherein a volume of the particles with a particle size of less than or equal to 50 nm accounts for 85-95% of a total volume of all the strengthening phase particles. The matrix is a Fe—Cr—W—Ti alloy. The characterization method of the ODS iron-based alloy powder comprises separating the strengthening phases from the powder matrix through electrolysis, and analyzing and characterizing the strengthening phases using an electron microscope.Type: GrantFiled: August 30, 2018Date of Patent: February 21, 2023Assignee: CENTRAL SOUTH UNIVERSITYInventors: Zuming Liu, Quan Li, Boyun Huang, Xueqian Lv, Kai Peng, Fan Zhao
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Patent number: 11577291Abstract: With a hot-rolled steel sheet for electrical steel sheet production having a scale layer on the surface, where the surface of the steel sheet has a lightness L* as defined in JIS Z 8781-4: 2013 satisfying 30?L*?50, and chromaticities a* and b* as defined in JIS Z 8781-4: 2013 satisfying ?1?a*?2 and ?5?b*?3 respectively, and with one end portion in the longitudinal direction of a coil as a reference, a color difference ?Eab* as defined in JIS Z 8781-4: 2013 at the central portion and at the opposite end portion satisfies ?Eab*?8, it is possible to obtain a grain-oriented electrical steel sheet where the variation of properties in a product coil is small.Type: GrantFiled: October 18, 2017Date of Patent: February 14, 2023Assignee: JFE STEEL CORPORATIONInventors: Yuiko Ehashi, Masanori Takenaka, Takeshi Imamura, Minoru Takashima
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Patent number: 11562856Abstract: There is provided a method for manufacturing an alloy ribbon that suppresses different magnetic properties at each position of the alloy ribbon obtained by crystallizing an amorphous alloy ribbon. The method for manufacturing an alloy ribbon includes: heating a laminated body in which positions of thick portions of a plurality of amorphous alloy ribbons are shifted to a first temperature range less than a crystallization starting temperature; and heating an end portion in a lamination direction of the laminated body to a second temperature range equal to or more than the crystallization starting temperature after the heating the laminated body. An ambient temperature is held after heating the laminated body such that the laminated body is maintained within a temperature range in which the laminated body can be crystallized by heating the end portion to the second temperature range.Type: GrantFiled: February 5, 2020Date of Patent: January 24, 2023Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Yu Takanezawa, Shota Yamagata
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Patent number: 11504765Abstract: Provided is a titanium cast product for hot rolling made of commercially pure titanium, the titanium cast product including a melted and resolidified layer in a range of more than or equal to 1 mm in depth on a surface serving as a rolling surface, the melted and resolidified layer being obtained by adding one or more elements out of any one of or both of at least one ? stabilizer element and at least one neutral element to the surface, and melting and resolidifying the surface. An average value of a total concentration of the at least one ? stabilizer element and the at least one neutral element in the range of more than or equal to 1 mm in depth is higher than a total concentration of the at least one ? stabilizer element and the at least one neutral element in a base metal by, in mass %, more than or equal to 0.1% and less than 2.0%.Type: GrantFiled: September 30, 2014Date of Patent: November 22, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Tomonori Kunieda, Yoshitsugu Tatsuzawa, Hideki Fujii
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Patent number: 11505843Abstract: An annealing separator for an oriented electrical steel sheet includes: a first component including a Mg oxide or a Mg hydroxide; and a second component including one kind among oxides and hydroxides of a metal selected from Al, Ti, Cu, Cr, Ni, Ca, Zn, Na, K, Mo, In, Sb, Ba, Bi, and Mn, or two or more kinds thereof.Type: GrantFiled: December 15, 2016Date of Patent: November 22, 2022Assignee: POSCOInventors: Chang Soo Park, Jong Ho Park, Byung Deug Hong, Yun Su Kim
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Patent number: 11473174Abstract: The present invention provides a coated steel product including: a steel product; a coating layer that is coated on the surface of the steel product and that includes from 8 to 50% by mass of Mg, from 2.5 to 70.0% by mass of Al, and from 0.30 to 5.00% by mass of Ca, with the balance consisting of Zn and impurities; and an intermediate layer interposed between the steel product and the coating layer, in which the intermediate layer has a sea-island structure constituted by a sea portion composed of an Al—Fe alloy phase, and island portions including a Zn—Mg—Al alloy phase having a Mg content of 8% by mass or more, and in which the sea portion composed of the Al—Fe alloy phase has an area fraction of from 55 to 90%.Type: GrantFiled: January 16, 2017Date of Patent: October 18, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Kohei Tokuda, Hisashi Baba, Nobuyuki Shimoda, Kenichiro Matsumura, Yasuto Goto
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Patent number: 11458537Abstract: A heat treatment method for an additive manufactured object formed of a laminate-molded Ni-base alloy includes: a heat treatment step for carbide precipitation optimization of heating the additive manufactured object for 1 hour or longer and 100 hours or shorter at a temperature which is equal to or higher than a temperature T1 determined by Formula (1) according to amounts of component elements and is equal to or lower than 1,350° C.; and an aging treatment step of heating the additive manufactured object for 1 to 30 hours at a temperature of 800° C. to 950° C. after the heat treatment step for carbide precipitation optimization. T1 (° C.Type: GrantFiled: March 26, 2018Date of Patent: October 4, 2022Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Masaki Taneike, Kosuke Fujiwara, Hidetaka Haraguchi, Shuji Tanigawa, Nobuhiko Saito
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Patent number: 11434766Abstract: A process of producing an article and an article made are provided. The process includes producing a near-net shape component. The process includes forming a consolidation shell by additive manufacturing. The consolidation shell defines an interior space having a geometry corresponding to a component. A metallic powder is provided to the interior space. Gas is removed from the interior space. The metallic powder is consolidated in the consolidation shell under sufficient heat and pressure to form the near-net shape component.Type: GrantFiled: March 5, 2015Date of Patent: September 6, 2022Assignee: GENERAL ELECTRIC COMPANYInventors: Timothy Eden Channel, Gregory Keith Bouse
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Patent number: 11377720Abstract: Nickel based alloys capable of forming bulk metallic glass are provided. The alloys include Ni—Cr—Si—B compositions, with additions of P and Mo, and are capable of forming a metallic glass rod having a diameter of at least 1 mm. In one example of the present disclosure, the Ni—Cr—Mo—Si—B—P composition includes about 4.5 to 5 atomic percent of Cr, about 0.5 to 1 atomic percent of Mo, about 5.75 atomic percent of Si, about 11.75 atomic percent of B, about 5 atomic percent of P, and the balance is Ni, and wherein the critical metallic glass rod diameter is between 2.5 and 3 mm and the notch toughness between 55 and 65 MPa m1/2.Type: GrantFiled: September 17, 2013Date of Patent: July 5, 2022Assignee: Glassimetal Technology Inc.Inventors: Jong Hyun Na, Michael Floyd, Glenn Garrett, Marios D. Demetriou, William L. Johnson