Abstract: A valve gated injection molding system having a double acting pneumatic rack and pinion valve pin actuating mechanism. The melt passage branches in a manifold from a central inlet and flows along the valve pin in a central bore in the nozzle to the gate. A pneumatically driven piston pivots a toothed pinion member mounted in a slot in the manifold. The pinion member engages a toothed rack member which reciprocates along a straight line in the slot in the manifold and engages an enlarged head of the valve pin in a slot in the rack member. Lateral forces from the pinion member are absorbed by sliding contact of surfaces of the rack member against matching surfaces of the slot and/or a valve pin bushing, and are not transmitted to the valve pin. This avoids uneven wear and buildup of melt deposits around the valve pin which can otherwise result in leakage and malfunction.

Abstract: A nozzle touch sprue bushing device for a unit-type injection metal mold which includes a molding body such as a metal mold including an inner mold element which is removably mounted on an outer frame mounted on an injecting molding machine, wherein a sprue bush has a nozzle touch provided at a rear end thereof for fitting with an end of a nozzle of an injecting machine, and has a front end formed in such a fitting configuration as to allow fitting engagement thereof with a material admitting portion of a metal mold.

Abstract: A valve gated injection molding system for making hollow plastic products. A fixed pin extends through an elongated hollow valve member which is reciprocated between a retracted open position and a forward closed position in which the forward end of the valve member is seated in the gate. The fixed pin has a hollow portion for the flow of pressurized gas to a porous portion at the forward end which is centrally located in the gate. In the open position, gas from the fixed pin flows into the hollow center of a stream of melt which flows into the cavity around the forward end of the fixed pin to form a melt bubble in the cavity.

Abstract: A valve gated injection molding apparatus in which the actuating force from a pivotal lever member is transmitted to an elongated valve member through a split ring. The two opposing segments of the split ring are mounted around the neck portion of the valve member when it is in the retracted position. The segments are received in a central opening in the manifold which keeps them in longitudinal engagement with the valve member as they reciprocate. The split ring has a notch which engages the inner end of the lever member. The split ring has a collar portion which extends into the nozzle bore in the forward position and determines the length of travel of the valve member between the open and closed positions.

Abstract: An extrusion die assembly for making honeycomb structures of ceramics, glass, and other extrudable materials. The assembly is provided with an apertured, flow controlling forming plate placed against the input (upstream) surface of the extrusion die. The forming plate has a central opening through which the batch material to the input face of the die passes. A series of angularly spaced, flow controlling openings lies radially outwardly of the rim of this central opening. These forming plate openings are axially aligned with a shim reservoir downstream of the discharge slots of the die. This arrangement permits both the flow volume and rate of the batch material being extruded to the skin forming portions of the die assembly to be at least partially independently controlled relative to the flow volume to the main, radially central portion of the extrudate. By this construction, the formation of air checks in the shim reservoir and the formation of rippled skin on the extrudate is inhibited.

Abstract: A device for resin sealing semiconductor devices includes a pair of chase blocks having cavities for holding semiconductor devices, a press machine for pressing the chase blocks against each other through a pair of press surfaces, a plurality of support members for holding the chase blocks over the respective press surfaces of the press machine and undergoing elastic compressive deformation during the press operation of the press machine, and a plastic injector for injecting plastic into the cavities in the chase blocks.

Abstract: A plastic molding mold for inmold labelling including an inner surface defining a cavity and adhering a label placed prior to molding on the inner surface to an outer surface of an article to be molded simultaneously with molding. The mold having a label support portion protruded from the inner surface and having a surface slightly projected into the cavity, and an exhaust port opened in the side of the label support portion. The exhaust port is connected to an air suction device provided outside, and air stayed between an article to be molded and a label is removed as the air suction device is actuated.

Abstract: Apparatus for operating an injecting molding process utilizing an acceptable part and process window for an injection molding machine having a pair of separable mold elements forming a mold cavity with a part-line therebetween, means for opening and closing the mold elements, and means for introducing a moldable material into the mold cavity at a first pressure and for exerting a second pressure on the moldable material as it cures in the cavity. The apparatus includes means for generating an acceptable part and process window for the machine by operating the machine by closing the mold elements, means for introducing a moldable material into the mold cavity, and measuring the separation of the mold elements resulting from the introduction of the moldable material into the mold cavity. At least one operating parameter is incrementally changed over a plurality of molding cycles until unacceptable parts are produced to generate minimum part-line and time values for that machine and process.

Abstract: An embossing machine wherein two driven embossing rolls are provided with ripheral knobs and depressions. The knobs of one roll extend with clearance into the depressions of the other roll and vice versa during travel of the knobs and depressions through the nip of the rolls. The clearances between the top lands of knobs and adjacent portions of internal surfaces bounding the respective depressions are smaller than the clearances between the flanks of the knobs and the adjacent portions of the respective internal surfaces. This ensures that a carpet of loose fibrous material which is fed into the nip is converted into embossed textile material having a first layer of compacted portions which are formed adjacent the top lands of knobs on one of the rolls, a second layer of compacted portions which are formed adjacent the top lands of knobs on the other roll, and fluffy intermediate portions which connect the compacted portions forming one of the layers with compacted portions of the other layer.

Abstract: An integral sprue gated injection molding nozzle having a melt bore extending centrally therethrough wherein a circular forward end portion of the electrical heating element encircles the melt bore in the nose portion to provide additional heat adjacent the gate.

Abstract: Control apparatus for an injection molding machine having a sensor provided for the injection molding machine for producing a signal representing the quality of the molded product or a molding condition of the injection molding machine, a set value memory device in which a permissible range of the signal is set, a judging member for judging as to whether the signal lies in the permissible range, a production lot data memory device containing control data for the injection molding machine with respect to a lot now being produced, and a destination table showing a destination of the data corresponding to a result of judgment of the judging member, a controller for controlling the injection molding machine in accordance with the control data stored in the production lot memory device, and another memory device for storing a plurality of sets of the production lot data regarding various lots or production conditions, and a storing device for determining a destination of the production lot data based on the result

Abstract: Disclosed is a device for preventing the scattering of ejected molded articles in a plastic forming. The scattering prevention device includes screens made of a synthetic resin film and disposed at both sides of molds mounted on a fixed die plate and a movable die plate and inside a space defined by tie bars in such a manner that the molds can be covered, and magnetic assemblies coupled to the two lateral ends of each of the screens for fixing the screen to the molds or die plates. The synthetic resin film screens are mounted on the molds or the die plates only by the use of the magnetic assemblies. Each of the screen follows the clamping of the mold, and is contracted and folded. It is extended when it follows the opening of the movable mold.

Abstract: An injection apparatus of a plunger type for injecting reinforced materials such as BMC is of a single barrel type or a double barrel type having a rotatable plunger disposed in the barrel. A check valve device for preventing a back flow of the materials in a metering process is provided such that it is closed when the plunger is actuated to move axially for injection.

Abstract: An apparatus for switching runners in an injection molding system of the type having cavities which are joined by runners, the apparatus having a bushing member which has a top end, a bottom end and a central aperture, the bottom end having at least two outwardly disposed runner extensions which are in flow communication with the central aperture and the cavity runners, a bushing insert which is sealingly and rotatably fitted within the central aperture of the bushing member and which has a bottom end having therein a runner extension device which is in flow communication with one of the runner extensions in the bushing member when the bushing insert is in one position and which is in flow communication with another runner extension in the bushing member when the bushing insert is in a second position; and an indexing member carried by the bushing insert and the bushing member for establishing a plurality of predeterined relative positions of the bushing insert relative to the bushing member.

Abstract: A tire reinforcing member winding apparatus having a rotary building drum; winding guides provided upstream to the drum so as to be moved along the axis of the drum while guiding belt-like tire reinforcing members supplied to the drum, to spirally wind the tire reinforcing members on the drum; tensile force application means for applying tensile forces to the tire reinforcing members; detection means for detecting the positions of the tire reinforcing members in the axial direction of the drum; and a control means by which the tensile forces applied to the tire reinforcing members by the tensile force application means are changed depending on the results of the detection by the detection means, so that the tensile forces of the tire reinforcing members wound on the drum are made higher far from the axially central portion of the drum than near the axially central portion.

Abstract: An in-mold label dispenser (20) for use with a multiple cavity mold (28) of a plastic blow molding machine (22) includes dispensing heads (54) adjustably supported on a movable shuttle (52) to permit adjustment of the location of label positioning within the molds. An adjustable support assembly (58) supports the dispensing heads (54) with respect to each other, and a drive mechanism (70) drives the shuttle and label carriers (56) of the dispensing heads to provide the in-mold labeling operation. The drive mechanism (70) includes first and second drives (80,84) that respectively drive the shuttle (52) and the label carriers (56).

Abstract: Apparatus for the pressure-forming and curing of polymer products incorporates two moulds (1) and a forming device, the moulds (1) being sturdily linked to each other with provision for setting the separating distance as required and for revolving on a fulcrum pin (9) so that the material of a circular product can be wound therearound. The moulds (1) are semicylinders which face each other with their flat sides and are sturdily interlinked by two parallel plates (2) so as to form integrally therewith a sturdy building core having a contoured outside surface. The forming device is a girdling structure which embraces the semicylinders (1) and the plates (2) circumferentially and is made up of at least two elements at least one whereof is located with provision for radial displacement in the course of pressure-forming.

Abstract: An improved computer controlled hydraulic system for a conventional toggle-operated plastic injection molding machine comprising an injection assembly and a mold clamping assembly. The hydraulic system includes a first low volume pump and a second high volume pump connected between a reservoir of hydraulic fluid and a pressure and flow control manifold. The output of the pressure and flow control manifold is connected to an injection control manifold, in turn conected to and operating the instrumentalities of the injection assembly. The output of the pressure and flow control manifold is also connected to a clamping control manifold, in turn connected to and operating the cylinder of the clamping assembly. An isolation manifold is connected between the pressure and flow control manifold and the clamping control manifold. A third low volume pump is connected between the reservoir and the isolation manifold. The isolation manifold is also connected to the reservoir.

Abstract: A compressor unit of an injection-compression molding machine having a movable platen and a stationary platen. The compressor unit includes a compression pin (32) fixed to the end of a ball screw (29) threadedly engaged with a ball nut (24) which is coupled, by means of a power transmission mechanism (35), to a servomotor (19) attached to the movable platen (3). As the servomotor rotates, the compression pin moves axially together with the ball screw relative to the movable platen to project through the movable platen toward a mold clamped between the platens to cause molten resin filling the mold to be compressed.

Abstract: An injection molding apparatus utilizing an injection molding machine having a pair of separable mold elements forming a mold cavity therebetween and arranged for separation for the removal of the molded product, means for opening and closing the mold elements, and injection means for injecting the moldable material into the mold cavity at a first pressure and for exerting a second pressure on the moldable material as it cures in the cavity. The apparatus provides data acquisition and application in the operation of the injection machine. The apparatus includes means for measuring the separation of the mold elements during the injection of the moldable material, and means for causing the injection pressure from the first pressure to the second pressure upon detecting a predetermined separation known to produce an acceptable product. Means is provided for maintaining the second pressure until the thermoplastic material has cured. The mold is then opened and the cured product is ejected.