Patents Examined by Vanessa T Luk
  • Patent number: 11965221
    Abstract: A method of heating direct reduced iron between a direct reduced iron source and processing equipment for the direct reduced iron, comprises providing a conduit heater assembly between the direct reduced iron source and the processing equipment, wherein the conduit heater assembly receives a flow of the direct reduced iron from the direct reduced iron source and heats the direct reduced iron as the direct reduced iron flows through the conduit heater assembly and to the processing equipment.
    Type: Grant
    Filed: March 23, 2021
    Date of Patent: April 23, 2024
    Assignee: Midrex Technologies, Inc.
    Inventors: Todd Michael Astoria, James Lloyd Lewis, Jr.
  • Patent number: 11959152
    Abstract: Disclosed is a method for clean metallurgy of molybdenum, including steps: 1) roasting molybdenite with calcium to obtain calcified molybdenum calcine, and leaching the calcified molybdenum calcine with an inorganic acid to obtain a molybdenum-containing inorganic acid leachate; 2) extracting molybdenum in the leachate with a cationic extractant to obtain an organic phase loaded with molybdyl cations and a raffinate; 3) using a hydrogen peroxide solution as a stripping agent to obtain a molybdenum stripping liquor; and 4) heating the molybdenum stripping liquor to dissociate peroxymolybdic acid therein so as to form a molybdic acid precipitate, and then calcining to obtain a molybdenum trioxide product. The method solves the problem of ammonia nitrogen wastewater production and can also be used for the enrichment and recovery of rhenium.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: April 16, 2024
    Assignee: CENTRAL SOUTH UNIVERSITY
    Inventors: Zhongwei Zhao, Yongli Li
  • Patent number: 11952288
    Abstract: Disclosed is a method for producing battery-grade nickel sulfate by using laterite nickel ore comprising the following steps: sorting the laterite nickel ore to obtain lump ore and sediment ore; crushing the lump ore, and then performing heap leaching, to obtain a crude nickel sulfate solution A; separating the sediment ore to obtain high chromium ore, low iron, high magnesium ore, and high iron, low magnesium ore, and drying, roasting, reducing, and sulfurating the low iron, high magnesium ore to obtain low nickel matte; blowing and performing water extraction on the low nickel matte, and then performing oxygen pressure leaching, to obtain a crude nickel sulfate solution B; performing pressure leaching on the high iron, low magnesium ore to obtain a crude nickel sulfate solution C; and performing extraction on the crude nickel sulfate solutions A, B, and C, and then evaporating and crystallizing, to obtain battery-grade nickel sulfate.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: April 9, 2024
    Assignees: GUANGDONG BRUNP RECYCLING TECHNOLOGY CO., LTD., HUNAN BRUNP RECYCLING TECHNOLOGY CO., LTD., HUNAN BRUNP VEHICLES RECYCLING CO., LTD., NINGDE BRUNP RECYCLING TECHNOLOGY CO., LTD.
    Inventors: Changdong Li, Honghui Tang, Chunyi Wang, Xinan Pei, Xingdui Li
  • Patent number: 11946116
    Abstract: Providing a method of recovering Cu from copper ore containing Hg. A method for recovering Cu from copper ore, the method comprising: (A) providing copper ore containing Hg with an amount of 0.2 ppm or more; (B) treating the copper ore to leach Cu and Hg with use of solution containing iodide ions and Fe (3+); and (C) treating post-leaching solution with activated carbon to absorb the iodide ions and Hg.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: April 2, 2024
    Assignee: JX METALS CORPORATION
    Inventor: Yuken Fukano
  • Patent number: 11945943
    Abstract: Methods of additive manufacturing, binder compositions for additive manufacturing, and articles produced by and/or associated with methods of additive manufacturing are generally described.
    Type: Grant
    Filed: August 20, 2020
    Date of Patent: April 2, 2024
    Assignee: Desktop Metal, Inc.
    Inventors: Christopher Benjamin Renner, Ilya L. Rushkin, Robert J. Nick, Emanuel M. Sachs
  • Patent number: 11920204
    Abstract: A direct reduction plant is disclosed. The direct reduction plant includes an oxygen injection system, a reformer, and a shaft furnace. The oxygen injection system includes an oxygen injection reactor and a main oxygen burner. The oxygen injection reactor is adapted to receive a gas mixture. The main oxygen burner is adapted to increase a temperature of the gas mixture by burning a mixture of fuel and oxygen fed to the main oxygen burner. The reformer is adapted to reform the gas mixture with the increased temperature. The shaft furnace is adapted to reduce iron ore using the reformed gas mixture.
    Type: Grant
    Filed: October 6, 2020
    Date of Patent: March 5, 2024
    Assignee: Midrex Technologies, Inc.
    Inventor: Haruyasu Michishita
  • Patent number: 11898220
    Abstract: A method for recovery of platinum group metals from a spent catalyst is described. The method includes crushing the spent catalyst to obtain a catalyst particulate material including particles having a predetermined grain size. The method includes subjecting the catalyst particulate material to a chlorinating treatment in the reaction zone at a predetermined temperature for a predetermined time period by putting the catalyst particulate material in contact with the chlorine containing gas. The method also includes applying an electromagnetic field to the chlorine-containing gas in the reaction zone to provide ionization of chlorine; thereby to cause a chemical reaction between platinum group metals and chlorine ions and provide a volatile platinum group metal-containing chloride product in the reaction zone. Following this, the volatile platinum group metal-containing chloride product is cooled to convert the product into solid phase platinum group metal-containing materials.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: February 13, 2024
    Assignee: YEDA RESEARCH AND DEVELOPMENT CO. LTD.
    Inventors: Igor Lubomirsky, Valery Kaplan
  • Patent number: 11887960
    Abstract: This member connection method includes a printing step. In the printing step, a coating film-formed region in which the coating film is formed, and a coating film non-formed region in which the coating film is not formed are formed in the print pattern, and the coating film-formed region is divided into a plurality of concentric regions and a plurality of radial regions by means of a plurality of line-shaped regions provided so as to connect various points, which are separated apart from one another in the marginal part of the connection region.
    Type: Grant
    Filed: October 23, 2018
    Date of Patent: January 30, 2024
    Assignee: RESONAC CORPORATION
    Inventors: Motohiro Negishi, Hideo Nakako, Yuki Kawana, Dai Ishikawa, Chie Sugama, Yoshinori Ejiri
  • Patent number: 11884992
    Abstract: A method, apparatus and system for processing a composite waste source, such as e-waste, is disclosed. The composite waste source may comprise low-, moderate and high-melting point constituents, such as plastics, metals and ceramics. The composite waste source is heated to a first temperature zone, causing at least some of the low-melting point constituents to at least partially thermally transform. The composite waste source is subsequently heated to a second, higher, temperature zone, causing at least some of the moderate-melting point constituents to at least partially thermally transform. At least some of the at least partially thermally transformed constituents may be recovered. The method, apparatus and system disclosed may provide for the recovery and reuse of materials which would otherwise be sent to landfill or incinerated.
    Type: Grant
    Filed: February 8, 2017
    Date of Patent: January 30, 2024
    Assignee: NewSouth Innovations Pty Limited
    Inventor: Veena Sahajwalla
  • Patent number: 11878460
    Abstract: A three-dimensional shaped article production method for producing a three-dimensional shaped article by stacking layers to form a stacked body includes a first layer formation step of forming a first layer on a support by supplying a first composition containing first particles and a binder, a second layer formation step of forming a second layer composed of one layer or a plurality of layers on the first layer by supplying a second composition containing second particles and a binder, and a separation step of separating the second layer from the support through the first layer, wherein after the separation step, a sintering step of sintering the second layer is performed.
    Type: Grant
    Filed: December 5, 2022
    Date of Patent: January 23, 2024
    Assignee: Seiko Epson Corporation
    Inventors: Masaya Ishida, Eiji Okamoto, Hiroshi Wada, Toshimitsu Hirai
  • Patent number: 11872747
    Abstract: Described herein are methods and systems for printing a three-dimensional object. In an example, a method for printing a three-dimensional object can comprise: (i) a metallic build material being applied; (ii) a binder fluid being applied on at least a portion of the metallic build material; (iii) the selectively applied binder fluid can be flash fused to bind the metallic build material and the selectively applied binder fluid by application of an energy flux having an energy density of from about 0.5 J/cm2 to about 20 J/cm2 for less than about 1 second. In the example, (i), (ii), and (iii) can be repeated at least one time to form the three-dimensional object. The binder fluid can comprise a liquid vehicle and polymer particles dispersed in the liquid vehicle.
    Type: Grant
    Filed: July 6, 2017
    Date of Patent: January 16, 2024
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Vladek Kasperchik, Krzysztof Nauka, David Michael Ingle
  • Patent number: 11875934
    Abstract: The disclosure is directed to an iron-nitride material having a polycrystalline microstructure including a plurality of elongated crystallographic grains with grain boundaries, the iron-nitride material including at least one of an ??-Fe16N2 phase and a body-center-tetragonal (bct) phase comprising Fe and N. The disclosure is also directed a method producing an iron-nitride material.
    Type: Grant
    Filed: May 28, 2019
    Date of Patent: January 16, 2024
    Assignee: Regents of the University of Minnesota
    Inventors: Jian-Ping Wang, Md Mehedi, YanFeng Jiang, Bin Ma, Delin Zhang, Fan Zhang, Jinming Liu
  • Patent number: 11866808
    Abstract: A method for manufacturing a thixomolding material for thixomolding includes a drying step of heating a mixture containing a first powder that contains Mg as a main component, a second powder, a binder, and an organic solvent to dry the organic solvent contained in the mixture, and a stirring step of stirring the mixture heated in the drying step.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: January 9, 2024
    Assignee: Seiko Epson Corporation
    Inventors: Yasutoshi Hideshima, Hidefumi Nakamura, Makoto Kato
  • Patent number: 11866814
    Abstract: An austenitic stainless steel, which consists of by mass percent, C: not more than 0.02%, Si: not more than 1.5%, Mn: not more than 2%, Cr: 17 to 25%, Ni: 9 to 13%, Cu: more than 0.26% not more than 4%, N: 0.06 to 0.35%, sol. Al: 0.008 to 0.03%. One or more elements selected from Nb, Ti, V, TA, Hf, and Zr in controlled amounts can be included with the balance being Fe and impurities. P, S, Sn, As, Zn, Pb and Sb among the impurities are controlled as P: 0.006 to 0.04%, S: 0.0004 to 0.03%, Sn: 0.001 to 0.1%, As: not more than 0.01%, Zn: not more than 0.01%, Pb: not more than 0.01% and Sb: not more than 0.01%. The amounts of S, P, Sn, As, Zn, Pb and Sb and the amounts of Nb, Ta, Zr, Hf, and Ti are further controlled using formulas.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: January 9, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takahiro Osuki, Kazuhiro Ogawa, Hiroyuki Hirata, Yoshitaka Nishiyama
  • Patent number: 11865609
    Abstract: A method for manufacturing a powder-modified magnesium alloy chip for thixomolding includes a drying step of heating a mixture containing an Mg chip containing Mg as a main component, a C powder containing C as a main component, a binder, and an organic solvent to dry the organic solvent contained in the mixture, and a stirring step of stirring the mixture heated in the drying step.
    Type: Grant
    Filed: March 22, 2021
    Date of Patent: January 9, 2024
    Assignee: Seiko Epson Corporation
    Inventors: Koichi Ozaki, Tadao Fukuta, Yasutoshi Hideshima, Makoto Kato
  • Patent number: 11865623
    Abstract: A magnetic powder and a method for fabricating the same according to an embodiment of the present disclosure are provided. The magnetic powder is powder particles synthesized using a mixture of a rare earth oxide, a raw material, a metal, a metal oxide and a reducing agent, wherein the powder particles are single-phase, the raw material includes at least one of Fe and Co, the metal includes at least one of Ti, Zr, Mn, Mo, V and Si, and the metal oxide includes at least one of MnO2, MoO3, V2O5, SiO2, ZrO2 and TiO2.
    Type: Grant
    Filed: August 6, 2019
    Date of Patent: January 9, 2024
    Inventors: Jinhyeok Choe, Ikjin Choi, Hyounsoo Uh, Soon Jae Kwon
  • Patent number: 11866796
    Abstract: Provided is a grain-oriented electrical steel sheet that combines low iron loss and low magnetostriction, together with an advantageous production method therefor. A grain-oriented electrical steel sheet comprises a linear strain portion extending in a direction intersecting a rolling direction of the grain-oriented electrical steel sheet, wherein the linear strain portion has a stress distribution in which a compressive stress region and a tensile stress region alternate in a longitudinal direction of the linear strain portion. The linear strain portion is formed by vibrating the grain-oriented electrical steel sheet in a sheet thickness direction, while irradiating a surface of the grain-oriented electrical steel sheet with an electron beam by repeatedly moving and detaining the electron beam in the direction intersecting the rolling direction of the grain-oriented electrical steel sheet.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: January 9, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Yoshihisa Ichihara, Takeshi Omura, Kunihiro Senda
  • Patent number: 11851725
    Abstract: The present invention relates to an ironmaking feedstock comprising a solid CaFe3O5 phase. The ironmaking feedstock may be produced by a process comprising reacting a combination of a calcium source and magnetite at elevated temperature under reducing conditions sufficient to produce the solid CaFe3O5 phase. The product may be in the form of agglomerates such as pellets, with a compressive strength such that the product is suitable for transportation.
    Type: Grant
    Filed: October 5, 2022
    Date of Patent: December 26, 2023
    Assignees: Swinburne University of Technology, Commonwealth Scientific and Industrial Research Organisation
    Inventors: Suneeti Purohit, Geoffrey Brooks, Muhammad Akbar Rhamdhani, Mark Pownceby
  • Patent number: 11851729
    Abstract: The present invention provides a method which is capable of more strictly controlling the oxygen partial pressure required during the melting of a starting material, thereby being capable of recovering a valuable metal more efficiently. A method for recovering valuable metals (Cu, Ni, Co), said method comprising the following steps: a step for preparing, as a starting material, a charge that contains at least phosphorus (P), manganese (Mn) and valuable metals; a step for heating and melting the starting material into a melt, and subsequently forming the melt into a molten material that contains an alloy and slag; and a step for recovering the alloy that contains valuable metals by separating the slag from the molten material. With respect to this method for recovering valuable metals, the oxygen partial pressure in the melt is directly measured with use of an oxygen analyzer when the starting material is heated and melted.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: December 26, 2023
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventor: Yu Yamashita
  • Patent number: 11840744
    Abstract: Provided are a method for recovering gold, in which gold is recovered from a solution containing a gold cyano complex using a crosslinked resin containing a vinyl amine unit, by which gold can be efficiently recovered from the solution not only in a case (A) where a concentration of the gold cyano complex in the solution is low but also in a case (B) where another metal is dissolved in the solution; a method for recovering gold, in which the crosslinked resin and the solution are brought into contact with each other to separate the crosslinked resin and the solution from each other, by which gold can be efficiently recovered from the solution not only in the case (A) but also in the case (B); and a gold recovery facility comprising: a container inside which the crosslinked resin is accommodated in a flowable manner; and a device which feeds the solution to the container, by which gold can be efficiently recovered from the solution not only in the case (A) but also in the case (B).
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: December 12, 2023
    Assignee: HYMO Corporation
    Inventors: Ryuichi Ansai, Fumi Oono, Satoshi Sakuma, Fumiaki Satou, Akihiro Ishii, Yasuharu Mori