Patents Examined by Vanessa T Luk
  • Patent number: 11062827
    Abstract: A method of making a rare earth magnet containing zero heavy rare earth elements includes a step of mixing the fine grain powder with the lubricant having a weight content of at least 0.03 wt. % and no greater than 0.2 wt. % for a period of between 1 and 2 hours. The step of pulverizing is further defined as jet milling the alloy powder with the lubricant using a carrier gas of argon or nitrogen. The method further includes a step of controlling oxygen content during the steps of melting, forming, disintegrating, mixing, pulverizing, molding, and sintering whereby the impurities including Carbon (C), Oxygen (O), and Nitrogen (N) satisfies 1.2C+0.6O+N?2800 ppm. A rare earth magnet composition including C, O, and N whereby C, O, and N satisfies 1.2C+0.6O+N?2800 ppm and has zero heavy rare earth elements.
    Type: Grant
    Filed: January 9, 2017
    Date of Patent: July 13, 2021
    Assignee: YANTAI SHOUGANG MAGNETIC MATERIALS INC.
    Inventors: Kaihong Ding, Zhongjie Peng, Guohai Wang, Xiulei Chen
  • Patent number: 11056633
    Abstract: A method can produce a thermoelectric component or at least a semifinished version of the thermoelectric component. The method includes: a) providing a substantially planar substrate; b) providing a pulverulent thermoelectrically active material; c) pressing the active material to form green bodies; d) inserting green bodies into through-holes of the substrate; e) arranging the substrate with the green bodies inserted therein between two substantially planar electrodes; f) contacting face ends of the green bodies with the electrodes; g) exposing the green bodies to an electric current flowing between the electrodes; h) exposing the green bodies to a pressure force acting between the electrodes; i) sintering the green bodies to form thermolegs; and k) levelling the substrate and the thermolegs accommodated therein by bringing them closer to the electrodes while maintaining the parallelity thereof.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: July 6, 2021
    Assignee: Evonik Operations GmbH
    Inventors: Sascha Hoch, Magdalena Kern, Patrik Stenner, Jens Busse, Mareike Giesseler, Wolfgang Deis, Zeljko Rajic
  • Patent number: 11045905
    Abstract: A method of manufacturing an object is disclosed. In some aspects, the method includes selectively heating an initial layer of a composition, including elements of a granular material coated with a metallic material. The method further includes selectively heating an additional layer of the composition, disposed in contact with the initial layer, the selective heating of each respective layer to the threshold temperature actuating an exothermic reaction between the elements of the granular material and the metallic material coating associated therewith to form a molten portion of the respective layer, with turbulence in the molten portion of the respective layer disrupting oxidation of the molten granular material and promoting formation of an intermetallic compound in the molten portion of the respective layer upon cooling thereof below the threshold temperature, and with the portions of the respective layers combining to form the object.
    Type: Grant
    Filed: January 20, 2017
    Date of Patent: June 29, 2021
    Assignee: The Boeing Company
    Inventor: James A. Wasynczuk
  • Patent number: 11045872
    Abstract: An alloy powder contains greater than or equal to 3% by mass and less than or equal to 30% by mass of tungsten, greater than or equal to 2% by mass and less than or equal to 30% by mass of aluminum, greater than or equal to 0.2% by mass and less than or equal to 15% by mass of oxygen, and at least one of cobalt and nickel as the balance. The alloy powder has an average particle diameter of greater than or equal to 0.1 ?m and less than or equal to 10 ?m.
    Type: Grant
    Filed: April 19, 2017
    Date of Patent: June 29, 2021
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Akito Ishii, Takashi Harada, Katsumi Okamura, Satoru Kukino
  • Patent number: 11047026
    Abstract: A cemented carbide body is provided with improved resistance to mechanical fatigue. The cemented carbide body comprises tantalum in the binder matrix material. The tantalum content is between 1.5 weight per cent and 3.5 weight per cent of the binder content.
    Type: Grant
    Filed: August 16, 2018
    Date of Patent: June 29, 2021
    Assignee: Element Six GmbH
    Inventors: Igor Yurievich Konyashin, Bernd Heinrich Ries
  • Patent number: 11033961
    Abstract: Material is provided for forming a part using a manufacturing system. The material includes a plurality of discrete particles. Each of the particles includes a metal powder core encapsulated by a non-metal coating. At least the cores of the particles are adapted to be solidified together by the manufacturing system to form the part.
    Type: Grant
    Filed: January 9, 2015
    Date of Patent: June 15, 2021
    Assignee: Raytheon Technologies Corporation
    Inventors: Ying She, Aaron T. Nardi, Zissis A. Dardas, Michael A. Klecka, Scott A. Eastman
  • Patent number: 11033959
    Abstract: A method for manufacturing a machine component made of metal-based material is described. The method comprises the steps of: providing a powder blend comprising at least one metal-containing powder material and at least one strengthening dispersor in powder form, wherein the strengthening dispersor in powder form has an average grain size less than an average grain size of the metal-containing powder material; and forming the machine component by an additive manufacturing process using the powder blend.
    Type: Grant
    Filed: July 20, 2015
    Date of Patent: June 15, 2021
    Assignee: NUOVO PIGNONE SRL
    Inventors: Iacopo Giovannetti, Pierluigi Tozzi, Massimo Giannozzi
  • Patent number: 11015238
    Abstract: A process for manufacturing a high nitrogen stainless steel pipe material includes keeping an outside surface and/or an inside surface of an austenite stainless steel pipe material in contact with a substance that becomes a nitrogen (N) source, heating the steel pipe together with the nitrogen source substance at a temperature of 800° C. to 1100° C. in a range of temperatures not higher than the critical temperature for crystal grain enlargement of the steel pipe material to cause nitrogen to be absorbed into the surface of the pipe and diffused into the steel solid phase, and applying to the heat-treated pipe material annealing treatment in the range of temperatures in vacuum, inert gas including argon gas or an atmosphere of a gas with a reducing substance including H2 gas added thereto, to result in a decrease of nitrogen concentration gradient.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: May 25, 2021
    Assignees: ODA INDUSTRIES CO., LTD.
    Inventors: Harumatu Miura, Kazuo Oda
  • Patent number: 11008639
    Abstract: A sintered Ti alloy comprising: 4 to 6 wt. % iron; 1 to 4 wt. % aluminium or 1 to 3 wt. % copper; >0 to 0.5 wt. % silicon; >0 to 0.3 wt. % boron; >0 to 1 wt. % lanthanum, and the balance being titanium with incidental impurities. In the associated powder metallurgy formation process, the boron and lanthanum content is preferably introduced into a blended powder mixture in the form of lanthanum boride (LaB6).
    Type: Grant
    Filed: September 16, 2015
    Date of Patent: May 18, 2021
    Assignee: Baoshan Iron & Steel Co., Ltd.
    Inventors: Yafeng Yang, Ma Qian, Shudong Luo, Jifeng Sun, Aijun Huang
  • Patent number: 11001905
    Abstract: Disclosed is, as a high-strength steel plate of API X80 grade or higher with a thickness of 38 mm or more, a steel plate for structural pipes or tubes that exhibits excellent resistance to PWHT and excellent toughness at the heat-affected zone, particularly at the butting faces joined by welding, without addition of large amounts of alloying elements. The steel plate for structural pipes or tubes disclosed herein has a specific chemical composition, in which the steel plate has mechanical properties including: (a) a 0.5% yield strength of 555 MPa or more; (b) a tensile strength of 625 MPa or more; and (c) a Charpy absorption energy vE?10° C. at ?10° C. at its mid-thickness part of 250 J or more, and maintains the mechanical properties (a) to (c) even after subjection to heat treatment at 650° C. for 2 hours.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: May 11, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Shusaku Ota, Yoshiaki Ota, Shinichi Kakihara, Nobuyuki Ishikawa
  • Patent number: 11001904
    Abstract: A method for producing a cold rolled steel sheet having a tensile strength?1470 MPa and a total elongation TE?19%, the method comprising the steps of annealing at an annealing temperature AT?Ac3 a non-treated steel sheet whose chemical composition contains in weight %: 0.34%?C?0.40%, 1.50%?Mn?2.30%, 1.50?Si?2.40%, 0%<Cr?0.7%, 0%?Mo?0.3%, 0.01%?Al?0.07%, the remainder being Fe and unavoidable impurities, quenching the annealed steel sheet by cooling it to a quenching temperature QT<Ms transformation point and between 150° C. and 250° C., and making a partitioning treatment by re-heating the quenched steel sheet to a partitioning temperature PT between 350° C. and 420° C. and maintaining the steel sheet at this temperature during a partitioning time Pt between 15 seconds and 250 seconds.
    Type: Grant
    Filed: July 3, 2015
    Date of Patent: May 11, 2021
    Assignee: ARCELORMITTAL
    Inventors: Olga A. Girina, Damon Panahi
  • Patent number: 10995383
    Abstract: A method for producing a high strength coated steel sheet having a yield strength YS of at least 800 MPa, a tensile strength TS of >1180 MPa, a total elongation >14% and a hole expansion ratio HER >30%. The steel contains in weight %: 0.13%?C?0.22%, 1.2%?Si?1.8%, 1.8%?Mn?2.2%, 0.10%?Mo?0.20%, Nb?0.05%, Al?0.5%, the remainder being Fe and unavoidable impurities. The sheet is annealed at a temperature TA higher than Ac3 but less than 1000° C. for more than 30 s, then quenched by cooling temperature QT between 325° C. and 375° C., at a cooling speed sufficient to obtain a structure consisting of austenite and at least 60% of martensite, the austenite content being such that the final structure can contain between 3% and 15% of residual austenite and between 85 and 97% of the sum of martensite and bainite, without ferrite, then heated to a partitioning temperature PT between 430° C. and 480° C.
    Type: Grant
    Filed: July 3, 2015
    Date of Patent: May 4, 2021
    Assignee: ARCELORMITTAL
    Inventors: Dongwei Fan, Hyun Jo Jun, Rashmi Ranjan Mohanty
  • Patent number: 10988827
    Abstract: A coalescing element for aggregating droplets of an emulsion. The coalescing element includes a nonwoven web substrate. A coalescer that includes the coalescing element can also include a housing and a fluid inlet and a fluid outlet each in fluid communication with the coalescing element. The coalescing element and coalescer may be useful for emulsions that form in solvent extraction/electrowinning copper processing and for other emulsions.
    Type: Grant
    Filed: March 16, 2016
    Date of Patent: April 27, 2021
    Assignee: 3M Innovative Properties Company
    Inventors: Clinton P. Waller, Jr., Chetan P. Jariwala, Jerald K. Rasmussen, John J. Schmidt, Michael J. Sierakowski, Karl D. Weilandt
  • Patent number: 10981231
    Abstract: Methods for producing silver nanostructures with improved dimensional control, yield, purity, monodispersity, and scale of synthesis.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: April 20, 2021
    Assignee: University of Washington
    Inventors: Younan Xia, Sang-Hyuk Im, Yugang Sun, Yun Tack Lee, Benjamin Wiley
  • Patent number: 10978712
    Abstract: The invention describes a process for the manufacture of a gas diffusion electrode involving preparing a powder mixture containing at least a catalyst and a binder, applying the powder mixture to an electrically conducting support, and pressing the powder mixture with the electrically conducting support.
    Type: Grant
    Filed: May 19, 2006
    Date of Patent: April 13, 2021
    Assignee: Covestro Deutschland AG
    Inventor: Andreas Bulan
  • Patent number: 10961606
    Abstract: The invention discloses a preparation method of a WC cemented carbide with adjustable alignment of plate-shape grains. According to the theoretical composition of the cemented carbide, the weighed W powder is composed of two raw W materials with significantly different particle sizes in a certain mass ratio. Also graphite powder and Co powder are weighed. W—C—Co powder is subjected to planetary ball milling with controlled process parameters; then, after plasma-assisted ball milling, W—C—Co composite powder composed of small-sized lamellar W sheets and large-sized lamellar W sheet is obtained; Finally dense cemented carbide containing plate-shape WC grains is obtained by press molding of the ball milled power and in-situ carbonization through sintering at a high temperature. The invention not only provides simple preparation process with low energy consumption, but also can regulate the degree of orientated alignment of the plate-shape WC in the sintered block.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: March 30, 2021
    Assignee: SOUTH CHINA UNIVERSITY OF TECHNOLOGY
    Inventors: Min Zhu, Wei Wang, Zhongchen Lu, Meiqin Zeng, Xianyong Bao
  • Patent number: 10961599
    Abstract: A steel composition, a reinforcement part of a vehicle using the steel composition and a method of manufacturing the reinforcement part using the steel composition are provided. In particular, the steel composition includes increased content of carbon components and the steel composition is processed by rapid heating and immediate quenching.
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: March 30, 2021
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventors: Alex Khutorsky, Jonghyun Kim
  • Patent number: 10946444
    Abstract: A method of heat-treating an additively-manufactured ferromagnetic component is presented and a related ferromagnetic component is presented. A saturation flux density of a heat-treated ferromagnetic component is greater than a saturation flux density of an as-formed ferromagnetic component. The heat-treated ferromagnetic component is further characterized by a plurality of grains such that at least 25% of the plurality of grains have a median grain size less than 10 microns and 25% of the plurality of grains have a median grain size greater than 25 microns.
    Type: Grant
    Filed: April 10, 2018
    Date of Patent: March 16, 2021
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Francis Johnson, Mohamed Osama, Anoop Kumar Jassal, Raghavendra Rao Adharapurapu
  • Patent number: 10948046
    Abstract: Provided is a CVT ring member having a nitrided layer on a surface thereof. The CVT ring member includes a chemical composition containing, by mass, C: 0.43 to 0.70%, Si: 2.50% or less, Mn: 1.00% or less, Cr: 1.50 to 4.00%, Mo: 0.50 to 3.00% and V: 1.00% or less while satisfying a relation of Formula 1: 159×C(%)+91×Si(%)+68×Cr(%)+198×Mo (%)+646?1,000, and the balance being Fe and unavoidable impurities. The ring member has a tensile strength of 1,700 MPa or more. The nitrided layer has a surface hardness of HV800 to HV950.
    Type: Grant
    Filed: December 9, 2014
    Date of Patent: March 16, 2021
    Assignees: Aichi Steel Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Takeshi Udagawa, Yukio Ito, Koji Nishida
  • Patent number: 10934605
    Abstract: Methods are provided for synthesizing high purity niobium or rhenium powders by a combustion reaction. The methods can include: forming a combustion synthesis solution by dissolving in water an oxidizer, a fuel, and at least one base-soluble, ammonium salt of niobium or rhenium in amounts that yield a stoichiometric burn when combusted; and heating the combustion synthesis solution to a temperature sufficient to substantially remove the water and to initiate a self-sustaining combustion reaction.
    Type: Grant
    Filed: October 17, 2017
    Date of Patent: March 2, 2021
    Assignee: Battelle Memorial Institute
    Inventors: John G. Frye, Kenneth Scott Weil, Curt A. Lavender, Jin Yong Kim