Patents Examined by Vanessa T Luk
  • Patent number: 11396683
    Abstract: A control system and method for dry centrifugal granulation of liquid slag are provided. The control system includes a granulator cold-air control unit and a feeding unit. The granulator cold-air control unit includes a granulator, a rotating shaft, a motor, and a cold-air supply unit. The granulator is fixed to the motor; the cold-air supply unit includes a shaft cooling air channel and an annular cooling air channel; the shaft cooling air channel consists of an inner duct sleeve and a shaft sleeve; the annular cooling air channel consists of the inner duct sleeve and an outer duct sleeve arranged at periphery of the inner duct sleeve, which have different external diameters; the feeding unit includes a slag dropping pipe arranged above the granulator; a sliding gate is arranged at a lower section of the slag dropping pipe, and an accident diversion spout is equipped.
    Type: Grant
    Filed: April 13, 2017
    Date of Patent: July 26, 2022
    Assignee: XI'AN JIAOTONG UNIVERSITY
    Inventors: Shuzhong Wang, Xi Zhang, Liwei Ma, Pengfei Yu, Jianjun Cai, Zhongqing Zhang, Lin Chen, Haiyu Meng, Zefeng Jing
  • Patent number: 11393638
    Abstract: A Ti—Zr alloy in powder form is described. Sintered pellets containing the Ti—Zr alloy powder of the present invention, as well as capacitor anodes, are further described.
    Type: Grant
    Filed: April 10, 2020
    Date of Patent: July 19, 2022
    Assignee: GLOBAL ADVANCED METALS USA, INC.
    Inventors: Mary Krause, Aamir Abid, Aijun Yin, Lei Wang, Craig Sungail, Geoffrey Smith
  • Patent number: 11373802
    Abstract: A magnet and a method of forming the magnet are provided. The method includes forming a slurry comprising magnetic powder material and binder material and creating raw layers from the slurry. A magnetic field is applied to the raw layers to orient the magnetic powder material in a desired direction, and each layer is cured to form another layer on the most recent cured layer. The layers are attached together.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: June 28, 2022
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Yucong Wang, Dale A. Gerard
  • Patent number: 11318532
    Abstract: Methods of forming 3D printed metal objects and compositions for 3D printing are described herein. In an example, a method of forming a 3D printed metal object can comprise: (A): a build material comprising at least one metal being deposited; (B): a fusing agent being selectively jetted on the build material, the fusing agent comprising: (i) at least one hydrated metal salt having a dehydration temperature of from about 100° C. to about 250° C., and (ii) a carrier liquid comprising at least one surfactant and water; (C): the build material and the selectively jetted fusing agent being heated to a temperature of from about 100° C. to about 250° C. to: (a) remove the carrier liquid, (b) dehydrate the hydrated metal salt, and (c) bind the build material and the selectively jetted fusing agent; and (D): (A), (B), and (C) being repeated at least one time to form the 3D printed metal object.
    Type: Grant
    Filed: July 19, 2017
    Date of Patent: May 3, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Thomas Anthony, Kristopher Erickson, Howard S. Tom
  • Patent number: 11292061
    Abstract: In an example of a 3D printing method, build material particles are applied to form a layer. Each build material particle includes a metal core and a metal oxide outer shell. The layer is patterned by selectively applying a reactive chemical on at least a portion of the layer to initiate a redox reaction with the metal oxide outer shells of the build material particles in contact with the reactive chemical, which reduces the metal oxide outer shells of the build material particles in contact with the reactive chemical and exposes the metal cores of the build material particles in contact with the reactive chemical. The patterned layer is exposed to rapid thermal processing to sinter the exposed metal cores to form a part layer. Any intact build material particles remain unsintered.
    Type: Grant
    Filed: October 19, 2016
    Date of Patent: April 5, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Ning Ge, Steven J. Simske, Chandrakant Patel
  • Patent number: 11268164
    Abstract: A steel sheet having a specified chemical composition and a method for producing the steel sheet. The steel sheet has a microstructure including martensite and bainite. The total area fraction of the martensite and the bainite to the entirety of the microstructure is 95% or more and 100% or less. The balance of the microstructure is at least one of ferrite and retained austenite. The microstructure includes specific inclusion clusters, the content of the inclusion clusters in the microstructure being 5 clusters/mm2 or less. The microstructure includes prior-austenite grains having an average size of more than 5 ?m. The steel sheet has a tensile strength of 1320 MPa or more.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: March 8, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Shimpei Yoshioka, Yoshihiko Ono, Kenta Hidaka, Ryosuke Yamaguchi
  • Patent number: 11261513
    Abstract: A method of producing a strip from a CoFe alloy is provided. A slab consisting substantially of 35 wt %?Co?55 wt %, 0 wt %?V?3 wt %, 0 wt %?Ni?2 wt %, 0 wt %?Nb?0.50 wt %, 0 wt %?Zr+Ta?1.5 wt %, 0 wt %?Cr?3 wt %, 0 wt %?Si?3 wt %, 0 wt %?Al?1 wt %, 0 wt %?Mn?1 wt %, 0 wt %?B?0.25 wt %, 0 wt %?C?0.1 wt %, the remainder being Fe and up to 1 wt % of impurities, is hot rolled and then quenched from a temperature above 700° C. to less than 200° C. The hot rolled strip is cold rolled. The cold rolled strip is stationary annealed to produce an intermediate strip, and the intermediate strip is continuously annealed.
    Type: Grant
    Filed: March 22, 2020
    Date of Patent: March 1, 2022
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventor: Niklas Volbers
  • Patent number: 11260454
    Abstract: A system and a corresponding method of correcting temperature data from a non-imaging optical sensor involve collecting temperature data generated using the optical sensor. The temperature data describes temperature changes across a surface of a material during an additive manufacturing operation in which the material is heated by a heat source. The method includes estimating a size of a hot spot corresponding to a hottest region formed on the surface by the heat source; and estimating a size of a heated region corresponding to a locus of points within the field of view that contribute to the temperature data. The method further includes correcting the temperature data based on the estimated sizes of the hot spot and the heated region.
    Type: Grant
    Filed: November 6, 2018
    Date of Patent: March 1, 2022
    Assignee: SIGMA LABS, INC.
    Inventors: Vivek R. Dave, Mark J. Cola
  • Patent number: 11242577
    Abstract: The present invention relates to a rack steel plate with a thickness up to 177.8 mm by a continuous casting slab, the constituents and mass percentages including C0.11˜0.15%, Si0.15˜0.35%, Mn0.95˜1.25%, P?0.010%, S?0.002%, Cr0.45˜0.75%, Mo0.4˜0.6%, Ni1.3˜2.6%, Cu0.2˜0.4%, Al0.06˜0.09%, V0.03˜0.06%, Nb?0.04%, N?0.006%, B0.001˜0.002%, the balance is Fe and unavoidable impurity elements. The manufacture method includes, in sequence, KR molten steel pretreatment, converter smelting, LF refining, RH refining, continuous casting through a straight-arc continuous casting machine, shielding the continuous casting slab a cover and slowly cooling, cleaning the continuous casting slab, heating, high-pressure water descaling, control rolling, straightening, slowly cooling, quenching and tempering treatment.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: February 8, 2022
    Assignee: JIANGYIN XING CHENG SPECIAL STEEL WORKS CO., LTD
    Inventors: Pifeng Miao, Gang Qian, Guanyou Liu, Liang Chen, Xiaolin Wu, Jingtao Li, Zhuzhong Gao, Xiaojiang Ruan
  • Patent number: 11230751
    Abstract: Processes for producing low-nitrogen metallic chromium or chromium-containing alloys, which prevent the nitrogen in the surrounding atmosphere from being carried into the melt and being absorbed by the metallic chromium or chromium-containing alloy during the metallothermic reaction, include vacuum-degassing a thermite mixture comprising metal compounds and metallic reducing powders contained within a vacuum vessel, igniting the thermite mixture to effect reduction of the metal compounds within the vessel under reduced pressure i.e., below 1 bar, and conducting the entire reduction reaction in said vessel under reduced pressure, including solidification and cooling, to produce a final product with a nitrogen content below 10 ppm. The final products obtained, in addition to low-nitrogen metallic chromium in combination with other elements, can be used as raw materials in the manufacture of superalloys, stainless steel and other specialty steels whose final content of nitrogen is below 10 ppm.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: January 25, 2022
    Assignee: Companhia Brasileira de Metalurgia e Mineracão
    Inventors: Kleber A. Sernik, Alaércio Salvador Martins Vieira, Adriano Porfirio Rios, Daniel Pallos Fridman
  • Patent number: 11186887
    Abstract: A multi-track laser beam process for surface hardening a low-carbon and low manganese steel. The process includes providing cold rolled close annealed (CRCA) steel sheets having in weight percentage, C: 0.03-0.07, Mn: 0.15-0.25 or 1.4, S: 0.005-0.009, P: 0.009-0.014, Si: 0.005-0.02, Al: 0.04, V: 0.001, Nb: 0.001, and Ti: 0.002 and heating the surface of the steel sheet to an austenizing temperature using a multi-track laser beam, where, upon cooling, phase transformation of the initial microstructure to a harder dual phase structure occurs. The surface temperature of the steel sheet may be controlled based on a comparison of the on-line surface temperature effect with pre-stored data representing the desired surface temperature effect to eliminate any possibility of melting the sheet. The development of the desired microstructure of the sheet, including measurement of the hardness level and the fraction of different phases, may be periodically reviewed.
    Type: Grant
    Filed: December 10, 2014
    Date of Patent: November 30, 2021
    Assignee: Tata Steel Limited
    Inventors: Syed Badirujjaman, Kundu Saurabh, Sulthan Mohiddin Shariff, Gadhe Padmanabham, Tak Manish
  • Patent number: 11186077
    Abstract: The present invention disclosed a method of producing a three-dimensional porous tissue in-growth structure. The method includes the steps of depositing a first layer of metal powder and scanning the first layer of metal powder with a laser beam to form a portion of a plurality of predetermined unit cells. Depositing at least one additional layer of metal powder onto a previous layer and repeating the step of scanning a laser beam for at least one of the additional layers in order to continuing forming the predetermined unit cells. The method further includes continuing the depositing and scanning steps to form a medical implant.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: November 30, 2021
    Assignees: Howmedica Osteonics Corp.
    Inventors: William O'Neill, Christopher J. Sutcliffe, Eric Jones, Robin Stamp
  • Patent number: 11155902
    Abstract: A galvanized dual phase steel sheet with a martensite phase and a ferrite phase and a composition containing within the following ranges by weight: carbon from about 0.01% to about 0.18%; manganese from about 0.2% to about 3%; silicon?about 1.2%; aluminum from about 0.01% to about 0.1%; one or both of chromium and nickel from about 0.1% to about 3.5%; calcium from about 0.0003% to about 0.01%; phosphorus?about 0.1%; sulfur?about 0.03%; nitrogen?about 0.02%; molybdenum?about 1%; one or more of niobium and titanium?about 1%; and boron?about 0.006% by weight; and with the balance of the composition being iron and incidental ingredients. The steel sheet may be both galvanized and galvannealed.
    Type: Grant
    Filed: October 2, 2011
    Date of Patent: October 26, 2021
    Assignee: NUCOR CORPORATION
    Inventor: Weiping Sun
  • Patent number: 11155906
    Abstract: The present invention relates to pressure vessel steel to be used in a hydrogen sulfide atmosphere, and relates to pressure vessel steel having excellent resistance to hydrogen induced cracking (HIC), and a manufacturing method therefor.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: October 26, 2021
    Assignee: POSCO
    Inventors: Dae-Woo Kim, Jong-Kyo Choi, Young-Jin Jung
  • Patent number: 11142813
    Abstract: Disclosed is a non-oriented electrical steel sheet low in iron loss that is substantially free of Al and contains large amounts of Si and Mn. The disclosed non-oriented electrical steel sheet has a chemical composition containing C: 0.0050% or less, Si: 2.0% to 6.0%, Mn: 1.0% to 3.0%, P: 0.20% or less, S: 0.0050% or less, N: 0.0050% or less, and Al: 0.0050 % or less, with the balance being Fe and inevitable impurities, in which Si—Mn nitrides having an average diameter of 50 nm to 500 nm has a number density of 1/?m3 or less.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: October 12, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Hiroaki Nakajima, Masanori Uesaka, Yoshiaki Zaizen, Tomoyuki Okubo, Yoshihiko Oda
  • Patent number: 11137143
    Abstract: A system includes a layered structure. The layered structure includes first and second coalesced layers and an intermediate layer disposed between the first and second coalesced layers. The first and second coalesced layers have a higher degree of coalescence than the intermediate layer.
    Type: Grant
    Filed: May 15, 2017
    Date of Patent: October 5, 2021
    Assignee: General Electric Company
    Inventors: Kevin Weston McMahan, Geoffrey David Myers
  • Patent number: 11123796
    Abstract: A method of making a pre-sintered preform, including forming a pre-sintered preform by a binder jet additive manufacturing technique. The binder jet additive manufacturing technique includes depositing a first powder layer including a first powder and a second powder followed by depositing a first binder at a pre-determined location of the first powder layer. The binder jet additive manufacturing technique also includes depositing a second powder layer over at least a portion of the first powder layer followed by depositing a second binder at a pre-determined location of the second powder layer. At least a portion of the first binder and at least a portion of the second binder is cured forming a green part. The green part is then densified to form a pre-sintered preform near net shape component.
    Type: Grant
    Filed: April 28, 2017
    Date of Patent: September 21, 2021
    Assignee: GENERAL ELECTRIC COMPANY
    Inventors: Srikanth Chandrudu Kottilingam, Yan Cui, Brian Lee Tollison, David Edward Schick
  • Patent number: 11123820
    Abstract: A process for forming a metal part from an additive manufacturing process with a smooth surface that includes the steps of printing the part using an AM process, heating the printed part to its solution heat treat or annealing temperature, placing the printed part in a fluidized salt bath for a short period of time to smooth a rough surface on the metal part, and then rapidly cool the heated metal part to prevent any change in grain structure. If the metal part is made from a metal material that oxidizes, then the metal part is treated in an enclosed chamber with Argon gas.
    Type: Grant
    Filed: June 21, 2018
    Date of Patent: September 21, 2021
    Assignee: Florida Turbine Technologies, Inc.
    Inventor: Alex Pinera
  • Patent number: 11085103
    Abstract: A nickel-base superalloy includes essentially, by weight: 14.75 to 26.5 percent cobalt, 4.1 to 4.65 percent aluminium, 1.1 to 1.9 percent titanium, 3.85 to 6.3 percent tantalum, 1.2 to 2.55 percent niobium, up to 0.07 percent boron, up to 0.06 percent carbon, up to 14.0 percent chromium, up to 1.0 percent iron, up to 1.0 percent manganese, up to 4.2 percent molybdenum, up to 0.5 percent silicon, up to 4.9 percent tungsten, and up to 0.1 percent zirconium, the balance being nickel and incidental impurities; wherein the overall concentration in the alloy of aluminium, titanium, tantalum, and niobium is from 13 to 14 atomic percent and the atomic ratio of aluminium to titanium is from 4.625:1 to 6.333:1.
    Type: Grant
    Filed: May 21, 2019
    Date of Patent: August 10, 2021
    Assignee: ROLLS-ROYCE PLC
    Inventors: Mark C Hardy, Katerina Christofidou, Paul M Mignanelli, Howard J Stone, Nicholas G Jones, Christos Argyrakis
  • Patent number: 11085100
    Abstract: A high strength steel sheet having a high Young's modulus, the steel sheet having a chemical composition including, by mass %, C: 0.060% or more and 0.150% or less, Si: 0.50% or more and 2.20% or less, Mn: 1.00% or more and 3.00% or less, and one or both of Ti: 0.001% or more and 0.200% or less and Nb: 0.001% or more and 0.200% or less, in which the contents of C, N, S, Ti, and Nb satisfy the equation 500?C*?1300. The steel sheet has a microstructure including ferrite in an amount of 20% or more and martensite in an amount of 5% or more, in terms of area ratio, such that the average grain size of the ferrite is 20.0 ?m or less and the inverse intensity ratio of ?-fiber for ?-fiber is 1.00 or more in the ferrite and the martensite.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: August 10, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Hidekazu Minami, Takeshi Yokota, Kazuhiro Seto