Abstract: The present invention relates to a material including a matrix and at least one reinforcing element introduced therein, wherein the matrix is selected from the group consisting of plastic, carbon, ceramic, glass, clay, metal, and combinations thereof, and the reinforcing element is spherical to ellipsoidal in shape and has an onionskin-like structure. The present invention further relates to a method for producing a material including steps preparing at least one spherical to ellipsoidal reinforcing element having an onionskin-type structure, and introducing the reinforcing element into a matrix, wherein the matrix is selected from the group consisting of plastic, carbon, ceramic, glass, clay, metal, and combinations thereof. The present invention further relates to use of the material in a friction application, as abrasion protection, an injection molding part, a support plate, catalyst substrate or as bone replacement material.

Abstract: Ceramic materials with a matrix which contains at least one carbide, at least one carbide-forming element and carbon, and which furthermore contain a dispersed phase of carbon particles with spherical shape and an average diameter of 0.2 ?m to 800 ?m, a process for their production and their use for thermal insulation, as a protective layer in ceramic armoring against mechanical action, or as a friction layer in brake disks or clutch disks.

Abstract: A method for producing a component includes a) providing at least two preforms each made of a carbon composite material, b) joining the at least two preforms at least at one respective connecting surface to form a composite, in which a joining compound is introduced between the joining surfaces of the preforms and then cured and the joining compound contains silicon carbide and at least one polymer adhesive, and c) siliconizing the composite to form the component. A component, such as an optical component produced thereby, is also provided.

Abstract: A polymer-bonded fiber agglomerate includes short fibers selected from carbon, ceramic materials, glasses, metals and organic polymers, and a polymeric bonding resin selected from synthetic resins and thermoplastics. The fiber agglomerates have an average length, measured in the fiber direction, of from 3 mm to 50 mm and an average thickness, measured perpendicularly to the fiber direction, of from 0.1 mm to 10 mm. At least 75% of all of the contained fibers have a length which is at least 90% and not more than 110% of the fiber agglomerate average length. A fiber-reinforced composite material having the fiber agglomerate and processes for the production thereof are also provided.

Abstract: A cylindrical ring-shaped friction disc contains a support body, at least one friction layer, and in each case an intermediate layer arranged between the support body and the friction layer. The intermediate layer has mutually adjoining flat regions with different coefficients of thermal expansion. A method teaches how to produce such a friction disc, and to the use the friction disc as parts of brake and clutch systems, in particular for motor vehicles.

Abstract: A device and process of forming a defensive, ceramic based, applique armor for covering and protecting a substrate which may be exposed to attack by projectiles, the applique armor having a flat or curved armor plate formed of ceramic material and having a first surface and a second surface; wherein the ceramic material being formed of silicon carbide with carbon fibers (C/SiC) and the ceramic material has a plurality of holes on at least one of the surfaces; the holes having a diameter smaller than an anticipated bullet or ammunition projectile and the holes being set obliquely relative to at least one surface, whereby the device and process provide holes formed by press molding, boring, drilling, or combinations thereof.

Abstract: Process for producing bodies from ceramic materials using silicon carbide, comprising the steps: configuration of fiber-reinforced porous bodies (1, 5) that consist of carbon on a base (2) that is inert relative to liquid silicon, the bodies having cavities (3) that are accessible from the exterior or surface recesses (3?), and the cavities (3) being closed at the bottom in the porous bodies or the surface recesses (3?) together with the base (2) forming a reservoir that is sealed at the bottom; heating the configuration by introduction of energy to melt the silicon (6) that is present in the reservoir; and infiltrating the melted silicon in the bodies (1, 5) and reaction of the silicon with the carbon to form silicon carbide; and use of the thus produced bodies as brake disks and as clutch driving disks.

Abstract: In order to protect heat exchanger pipes (1) in steam boiler systems, special casing elements (2) made of fiber-reinforced ceramic are proposed. The casing elements prevent or reduce the formation of films and corrosion on the heat exchanger pipes and thus enable higher steam parameters of the boiler system and a correspondingly increased thermal efficiency.

Abstract: A process for the impregnation of carbon fiber bundles enables the carbon fiber bundles to be impregnated with a curable liquid resin without the impregnated fiber bundles sticking together. The fiber bundles are present in a mechanically generated fluidized bed during the impregnation and are held in the fluidized bed until the resin has been cured or at least dried. A resin-impregnated carbon fiber bundle, a shaped body and an intermediate body for silicization are also provided.

Abstract: Ceramic materials with a matrix which contains at least one carbide, at least one carbide-forming element and carbon, and which furthermore contain a dispersed phase of carbon particles with spherical shape and an average diameter of 0.2 ?m to 800 ?m, a process for their production and their use for thermal insulation, as a protective layer in ceramic armoring against mechanical action, or as a friction layer in brake disks or clutch disks.

Abstract: Process for producing bodies from ceramic materials using silicon carbide, comprising the steps: configuration of fiber-reinforced porous bodies (1, 5) that consist of carbon on a base (2) that is inert relative to liquid silicon, the bodies having cavities (3) that are accessible from the exterior or surface recesses (3?), and the cavities (3) being closed at the bottom in the porous bodies or the surface recesses (3?) together with the base (2) forming a reservoir that is sealed at the bottom; heating the configuration by introduction of energy to melt the silicon (6) that is present in the reservoir; and infiltrating the melted silicon in the bodies (1, 5) and reaction of the silicon with the carbon to form silicon carbide; and use of the thus produced bodies as brake disks and as clutch driving disks.

Abstract: Carbon-ceramic brake disks that comprise several layers, whereby at least one layer is used as a bearing element and at least one layer acts as a friction layer, whereby the bearing element and at least one friction layer are separated by an intermediate layer, characterized in that the intermediate layer has reinforcement fibers in the form of fiber bundles, whereby the fiber bundles are encased by a layer that consists of a mixture of silicon carbide, silicon and carbon, which can be obtained by heat treatment of a mixture that consists of silicon powder and a carbonized resin or carbonized pitch at a temperature of 900° C. up to 1700° C. in an environment devoid of oxidizing agents. A process for their manufacture and use, in particular in automotive brake systems.

Abstract: A polymer-bonded fiber agglomerate includes short fibers selected from carbon, ceramic materials, glasses, metals and organic polymers, and a polymeric bonding resin selected from synthetic resins and thermoplastics. The fiber agglomerates have an average length, measured in the fiber direction, of from 3 mm to 50 mm and an average thickness, measured perpendicularly to the fiber direction, of from 0.1 mm to 10 mm. At least 75% of all of the contained fibers have a length which is at least 90% and not more than 110% of the fiber agglomerate average length. A fiber-reinforced composite material having the fiber agglomerate and processes for the production thereof are also provided.

Abstract: The present invention relates to a material including a matrix and at least one reinforcing element introduced therein, wherein the matrix is selected from the group consisting of plastic, carbon, ceramic, glass, clay, metal, and combinations thereof, and the reinforcing element is spherical to ellipsoidal in shape and has an onionskin-like structure. The present invention further relates to a method for producing a material including steps preparing at least one spherical to ellipsoidal reinforcing element having an onionskin-type structure, and introducing the reinforcing element into a matrix, wherein the matrix is selected from the group consisting of plastic, carbon, ceramic, glass, clay, metal, and combinations thereof. The present invention further relates to use of the material in a friction application, as abrasion protection, an injection moulding part, a support plate, catalyst substrate or as bone replacement material.

Abstract: Process for producing bodies from ceramic materials using silicon carbide, comprising the steps: configuration of fiber-reinforced porous bodies (1, 5) that consist of carbon on a base (2) that is inert relative to liquid silicon, the bodies having cavities (3) that are accessible from the exterior or surface recesses (3?), and the cavities (3) being closed at the bottom in the porous bodies or the surface recesses (3?) together with the base (2) forming a reservoir that is sealed at the bottom; heating the configuration by introduction of energy to melt the silicon (6) that is present in the reservoir; and infiltrating the melted silicon in the bodies (1, 5) and reaction of the silicon with the carbon to form silicon carbide; and use of the thus produced bodies as brake disks and as clutch driving disks.

Abstract: Method for treatment of workpieces of porous carbon material with liquid silicon with the formation of silicon carbide, comprising the following steps: Preheating of porous carbon workpieces under an inert gas to a selected operating temperature TB1, delivery of liquid silicon to the porous carbon workpieces at an operating pressure pB2 and an operating temperature TB2 and impregnation of the porous carbon workpieces with liquid silicon, reaction of the liquid silicon in the workpiece at a temperature TB3 with formation of silicon carbide from carbon and silicon, gassing of the workpieces with inert gas, and cooling from the operating temperature TB3 to a conditioning temperature Tk, cooling of workpieces to room temperature, in step c the delivery of silicon and transport of the workpieces taking place over preferably cylindrical rolls which are porous at least in the exterior region and which are pivoted, and their speed of rotation determining the residence time for the delivery of silicon in step c, and t

Abstract: Clutch lings comprising fiber-reinforced ceramic materials which comprise carbon fibers and whose matrix material is selected from among inorganic polymers, oxidic ceramics, set cements, organoelement polymers and finely divided inorganic solids which are held together by an inorganic or organic binders.

Abstract: A method for treating workpieces that consist of porous carbon material with liquid silicon with the formation of silicon carbide, comprising the steps: Preheating porous carbon workpieces under inert gas to the selected operating temperature TB1, feeding liquid silicon to the porous carbon workpieces at an operating pressure pB2 and an operating temperature TB2, and impregnating the porous carbon workpieces with liquid silicon, reaction of the liquid silicon in the workpiece at a temperature TB3 with the formation of silicon carbide that consists of carbon and silicon, gassing the workpiece with inert gas and cooling from the operating temperature TB3 to the conditioning temperature Tk, cooling the workpieces to room temperature, the temperature TB3 being greater than or equal to the temperature TB2, and the workpiece in step d of the method no longer being in contact with liquid silicon outside of the workpiece.

Abstract: A method for treating workpieces that consist of porous carbon material with liquid silicon with the formation of silicon carbide, comprising the steps: Preheating porous carbon workpieces under inert gas to the selected operating temperature TB1, feeding liquid silicon to the porous carbon workpieces at an operating pressure pB2 and an operating temperature TB2, and impregnating the porous carbon workpieces with liquid silicon, reaction of the liquid silicon in the workpiece at a temperature TB3 with the formation of silicon carbide that consists of carbon and silicon, gassing the workpiece with inert gas and cooling from the operating temperature TB3 to the conditioning temperature Tk, cooling the workpieces to room temperature, the temperature TB3 being greater than or equal to the temperature TB2, and the workpiece in step d of the method no longer being in contact with liquid silicon outside of the workpiece.

Abstract: Ceramic materials with a matrix which contains at least one carbide, at least one carbide-forming element and carbon, and which furthermore contain a dispersed phase of carbon particles with spherical shape and an average diameter of 0.2 ?m to 800 ?m, a process for their production and their use for thermal insulation, as a protective layer in ceramic armoring against mechanical action, or as a friction layer in brake disks or clutch disks.