Patents by Inventor Brian Atchley

Brian Atchley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10211356
    Abstract: Flexible interconnects for attaching overlapping strings that can be part of a photovoltaic module. The interconnects can absorb strain caused by non-uniform heating and other loads encountered by the photovoltaic module.
    Type: Grant
    Filed: December 23, 2015
    Date of Patent: February 19, 2019
    Assignee: SolarCity Corporation
    Inventor: Brian Atchley
  • Patent number: 10116256
    Abstract: Photovoltaic modules are constructed having separate positive and negative junction boxes positioned at the corners of each photovoltaic module. A photovoltaic array assembled from these photovoltaic modules can be aligned such that the positive and negative junction boxes connect in an arrangement that minimizes the amount of wire needed to install the photovoltaic array. The arrangement of photovoltaic modules connecting the positive and negative junction boxes on adjacent photovoltaic modules leads to successive rows of photovoltaic modules in the photovoltaic array are oriented in opposing directions.
    Type: Grant
    Filed: December 29, 2015
    Date of Patent: October 30, 2018
    Assignee: SolarCity Corporation
    Inventors: David Miljkovic, Brian Atchley, Jack Raymond West, Nicholas G. J. de Vries
  • Patent number: 10063185
    Abstract: Systems and methods for assembling and wiring photovoltaic arrays are provided. The wiring systems can include retractable wires included in photovoltaic modules that may be extended during installation of photovoltaic modules in the array to connect to wires of adjacent photovoltaic modules, which can retract into a tightened position under the array as the installation is completed. The wires may be made retractable by wire retraction mechanisms mounted to a frame of the photovoltaic module, which maintain a desired tension on the wires of the photovoltaic module. The wire retraction mechanism may include springs that urge components connected to the wire to rotate a particular direction so as to maintain tension on the wire. The wiring systems may also have wire guides to keep the wires accessible for installation and adjustment.
    Type: Grant
    Filed: December 30, 2015
    Date of Patent: August 28, 2018
    Assignee: SolarCity Corporation
    Inventors: Tyrus Hudson, Johann Karkheck, Brian Atchley, River Broussard
  • Publication number: 20180224159
    Abstract: An attachment point apparatus and system for photovoltaic arrays is disclosed. One embodiment provides a rail system for receiving a PV module, including a first rail, a second rail, a substantially rectilinear double male connector adapted for coupling an end of the first rail to an end of the second rail, and a connector adapted to attach a PV module to the first rail. Another embodiment provides a PV module including a PV laminate, a frame integral with and supporting the PV laminate, and a spanner bar adapted to solely span a width of the PV module, orthogonally connect at various locations along the frame, and attach to a support structure. A further embodiment provides a coupling device for a PV module comprising a first coupling portion adapted to rotatably engage a PV module, and a second coupling portion adapted to rotatably engage a rail.
    Type: Application
    Filed: January 9, 2018
    Publication date: August 9, 2018
    Applicant: SolarCity Corporation
    Inventors: Jack Raymond West, David Youmans, Brian Atchley
  • Patent number: 9985578
    Abstract: A system for connecting a photovoltaic mounting rail onto a mounting post using a connection system with a pair of interlocking grasps having interdigitated fingers that can be locked into the mounting rail when moved by a fastening system.
    Type: Grant
    Filed: August 21, 2015
    Date of Patent: May 29, 2018
    Assignee: SolarCity Corporation
    Inventors: Soren Jensen, Brian Atchley
  • Patent number: 9879430
    Abstract: Roof-mounted venting devices adapted for use with roof mounted photovoltaic (PV) panels are provided. Venting devices and assemblies can include a replacement flashing that fits over a cut-down roof pipe vent as well as venting assemblies that redirect airflow from a roof pipe vent. Such replacement flashing can include a substantially planar flashing portion having a raised portion for accommodating any residual flashing or roofing debris. Such replacement flashing may further include a hood portion with one or more vent openings to allow airflow into and out from the interior of the hood portion. Venting assemblies can include a coupling portion for mating with a vent-pipe, a section of hose or piping to redirect airflow, and a venting portion disposed outside or between roof-mounted solar panels.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: January 30, 2018
    Assignee: SOLARCITY CORPORATION
    Inventors: Jack Raymond West, Brian Atchley, Johann Karkheck
  • Patent number: 9869095
    Abstract: A roof-mounted venting device or assembly adapted for use with roof mounted photovoltaic (PV) panels is provided. Venting devices and assemblies can include a replacement flashing that fits over a cut-down roof pipe vent as well as venting assemblies that redirect airflow from a roof pipe vent. Such replacement flashing can include a substantially planar flashing portion from which protrudes a hood portion with one or more vent openings to allow airflow into and out from the interior of the hood portion. The vent openings can be configured as a series of louvered openings that open in a down-roof direction to prevent flow of run-off and debris into the hood portion. Venting assemblies can include a coupling portion for mating with a vent-pipe, a section of hose or piping to redirect airflow, and a venting portion disposed outside or between roof-mounted solar panels.
    Type: Grant
    Filed: August 20, 2015
    Date of Patent: January 16, 2018
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Brian Atchley, Johann Karkheck
  • Patent number: 9863665
    Abstract: An attachment point apparatus and system for photovoltaic arrays is disclosed. One embodiment provides a rail system for receiving a PV module, including a first rail, a second rail, a substantially rectilinear double male connector adapted for coupling an end of the first rail to an end of the second rail, and a connector adapted to attach a PV module to the first rail. Another embodiment provides a PV module including a PV laminate, a frame integral with and supporting the PV laminate, and a spanner bar adapted to solely span a width of the PV module, orthogonally connect at various locations along the frame, and attach to a support structure. A further embodiment provides a coupling device for a PV module comprising a first coupling portion adapted to rotatably engage a PV module, and a second coupling portion adapted to rotatably engage a rail.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: January 9, 2018
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, David Youmans, Brian Atchley
  • Patent number: 9853596
    Abstract: A photovoltaic array mounting system for a low-slope roof having interchangeable first and second bases, with a short leg extending from the first base at a non-vertical angle and a long leg extending from the second base at a non-vertical angle, wherein the short and long legs support opposite sides of a photovoltaic module such that the module is held at a non-horizontal angle, and wherein rock-in connectors are provided on top of the short and long legs permitting fast and easy system installation.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: December 26, 2017
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Brian Atchley
  • Patent number: 9845972
    Abstract: An interlocking system for connecting photovoltaic module frames to a torque tube, including: (a) an interlock dimensioned to be positioned between the sides of two adjacent photovoltaic module frames; (b) a pair of couplings or flanges, wherein the couplings or flanges connect the interlock to both of the adjacent photovoltaic module frames; and (c) a U-lock connected to the interlock, wherein the U-lock is dimensioned to be connected to a torque tube.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: December 19, 2017
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Tyrus Hawkes Hudson, David Molina, Brian Atchley
  • Patent number: 9816731
    Abstract: An apparatus and system for quickly and easily assembling PV modules into a PV array in a sturdy and durable manner. In some embodiments, the PV modules may have a grooved frame where the groove is angled into the frame with respect to the planar surface of the modules. Various components may engage within the angled groove to assemble the PV modules into the PV array using what may be referred to as a pivot-fit connection between the components and angled groove. Other embodiments may operate with PV modules having frames without angled grooves as by use of wraparound brackets.
    Type: Grant
    Filed: December 9, 2011
    Date of Patent: November 14, 2017
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Tyrus Hawkes Hudson, Emil Johansen, Brian Atchley
  • Patent number: 9780719
    Abstract: A solar array with successive rows of photovoltaic modules angled in opposing directions forming peaks and valleys between the rows with the valleys (i.e.: lower sides of the photovoltaic module rows) being mounted close together and the peaks (i.e.: upper sides of the photovoltaic module rows) being mounted far apart to improve system aerodynamics and permit ease of access for installers. Included is a system for connecting the upper sides of the photovoltaic modules to connectors that slide on bars extending between upper and lower mounting bases and for pivot locking the lower sides of the photovoltaic modules to the lower mounting bases.
    Type: Grant
    Filed: February 18, 2015
    Date of Patent: October 3, 2017
    Assignee: SolarCity Corporation
    Inventors: Brian Atchley, Geoffrey Fedoroff, Joe O'Connor, Jack Raymond West, Ian Crecelius
  • Publication number: 20170187328
    Abstract: Photovoltaic modules are constructed having separate positive and negative junction boxes positioned at the corners of each photovoltaic module. A photovoltaic array assembled from these photovoltaic modules can be aligned such that the positive and negative junction boxes connect in an arrangement that minimizes the amount of wire needed to install the photovoltaic array. The arrangement of photovoltaic modules connecting the positive and negative junction boxes on adjacent photovoltaic modules leads to successive rows of photovoltaic modules in the photovoltaic array are oriented in opposing directions.
    Type: Application
    Filed: December 29, 2015
    Publication date: June 29, 2017
    Inventors: David Miljkovic, Brian Atchley, Jack Raymond West, Nicholas G.J. de Vries
  • Publication number: 20170186897
    Abstract: Flexible interconnects for attaching overlapping strings that can be part of a photovoltaic module. The interconnects can absorb strain caused by non-uniform heating and other loads encountered by the photovoltaic module.
    Type: Application
    Filed: December 23, 2015
    Publication date: June 29, 2017
    Inventor: Brian Atchley
  • Patent number: D804059
    Type: Grant
    Filed: October 28, 2016
    Date of Patent: November 28, 2017
    Assignee: SolarCity Corporation
    Inventors: Remy Labesque, Daniel Flanigan, Jack West, Brian Atchley, Brian West, Charles Almy
  • Patent number: D814399
    Type: Grant
    Filed: March 12, 2015
    Date of Patent: April 3, 2018
    Assignee: SolarCity Corporation
    Inventors: Brian Atchley, Geoffrey Fedoroff, Jack Raymond West
  • Patent number: D821614
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: June 26, 2018
    Assignee: Tesla, Inc.
    Inventors: Remy Labesque, Daniel Flanigan, Jack West, Brian Atchley, Brian West
  • Patent number: D833382
    Type: Grant
    Filed: October 28, 2016
    Date of Patent: November 13, 2018
    Assignee: SolarCity Corporation
    Inventors: Remy Labesque, Daniel Flanigan, Jack West, Brian Atchley, Brian West, Charles Almy
  • Patent number: D835572
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: December 11, 2018
    Assignee: SolarCity Corporation
    Inventors: Brian Atchley, Geoffrey Fedoroff, Jack Raymond West
  • Patent number: D836065
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: December 18, 2018
    Assignee: SolarCity Corporation
    Inventors: Brian Atchley, Geoffrey Fedoroff, Jack Raymond West