Patents by Inventor Brian Atchley

Brian Atchley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150180405
    Abstract: A photovoltaic array, including: (a) supports laid out on a surface in rows and columns; (b) photovoltaic modules positioned on top of the supports; and (c) fasteners connecting the photovoltaic modules to the supports, wherein the supports have an upper pedestal surface and a lower pedestal surface such that the photovoltaic modules are positioned at a non-horizontal angle when edges of the photovoltaic modules are positioned on top of the upper and lower pedestal surfaces, and wherein a portion of the fasteners rotate to lock the photovoltaic modules onto the supports.
    Type: Application
    Filed: January 9, 2015
    Publication date: June 25, 2015
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Publication number: 20150155823
    Abstract: The invention includes an apparatus for mounting a photovoltaic (PV) module on a structure where the apparatus includes a base portion, a stud portion, and a coupling portion. The coupling portion includes a male portion that acts as a spring under load and a clip portion that penetrates the PV module frame to create a grounding bond. The apparatus includes a lower jaw, shaped to pry open a groove, and a key portion that can compress to allow for tolerances. The invention further includes a clip with one or more tabs and one or more teeth. The invention further includes a replacement roof tile which includes a support structure with a horizontal flange, a vertical component, a horizontal component, a flashing with an upper surface and a lower surface, and a tile-shaped metal surface having a curvilinear shape that reflects the shapes of adjacent tiles.
    Type: Application
    Filed: February 5, 2015
    Publication date: June 4, 2015
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Patent number: 9003729
    Abstract: A photovoltaic array, including: (a) supports laid out on a surface in rows and columns; (b) photovoltaic modules positioned on top of the supports; and (c) fasteners connecting the photovoltaic modules to the supports, wherein the supports have an upper pedestal surface and a lower pedestal surface such that the photovoltaic modules are positioned at a non-horizontal angle when edges of the photovoltaic modules are positioned on top of the upper and lower pedestal surfaces, and wherein a portion of the fasteners rotate to lock the photovoltaic modules onto the supports.
    Type: Grant
    Filed: June 19, 2014
    Date of Patent: April 14, 2015
    Assignee: Zep Solar, LLC
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Publication number: 20150075589
    Abstract: A photovoltaic array mounting system for a low-slope roof having interchangeable first and second bases, with a short leg extending from the first base at a non-vertical angle and a long leg extending from the second base at a non-vertical angle, wherein the short and long legs support opposite sides of a photovoltaic module such that the module is held at a non-horizontal angle, and wherein rock-in connectors are provided on top of the short and long legs permitting fast and easy system installation.
    Type: Application
    Filed: September 18, 2014
    Publication date: March 19, 2015
    Inventors: Jack Raymond West, Brian Atchley
  • Publication number: 20150040965
    Abstract: A solar array having three rails with the central rail having upward and downward facing pivot connectors, with top and bottom photovoltaic modules being pivot mounted onto the shared central rail such that the two photovoltaic modules are supported by three mounting rails.
    Type: Application
    Filed: August 6, 2014
    Publication date: February 12, 2015
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hawkes Hudson
  • Patent number: 8898971
    Abstract: An apparatus for mounting a photovoltaic (PV) module on a surface, including a support with an upper surface, a lower surface, tabs, one or more openings, and a clip comprising an arm and a notch, where the apparatus resists wind forces and seismic forces and creates a grounding electrical bond between the PV module, support, and clip. The invention further includes a method for installing PV modules on a surface that includes arranging supports in rows along an X axis and in columns along a Y axis on a surface such that in each row the distance between two neighboring supports does not exceed the length of the longest side of a PV module and in each column the distance between two neighboring supports does not exceed the length of the shortest side of a PV module.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: December 2, 2014
    Assignee: Zep Solar, LLC
    Inventors: John Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Publication number: 20140299179
    Abstract: A photovoltaic array, including: (a) supports laid out on a surface in rows and columns; (b) photovoltaic modules positioned on top of the supports; and (c) fasteners connecting the photovoltaic modules to the supports, wherein the supports have an upper pedestal surface and a lower pedestal surface such that the photovoltaic modules are positioned at a non-horizontal angle when edges of the photovoltaic modules are positioned on top of the upper and lower pedestal surfaces, and wherein a portion of the fasteners rotate to lock the photovoltaic modules onto the supports.
    Type: Application
    Filed: June 19, 2014
    Publication date: October 9, 2014
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Publication number: 20140246549
    Abstract: An interlocking system for connecting photovoltaic module frames to a torque tube, including: (a) an interlock dimensioned to be positioned between the sides of two adjacent photovoltaic module frames; (b) a pair of couplings or flanges, wherein the couplings or flanges connect the interlock to both of the adjacent photovoltaic module frames; and (c) a U-lock connected to the interlock, wherein the U-lock is dimensioned to be connected to a torque tube.
    Type: Application
    Filed: February 26, 2014
    Publication date: September 4, 2014
    Applicant: ZEP SOLAR, INC.
    Inventors: John Raymond West, Tyrus Hawkes Hudson, David Molina, Brian Atchley
  • Publication number: 20140174511
    Abstract: The invention comprises an apparatus for mounting a photovoltaic (PV) module on a surface, comprising a support with an upper surface, a lower surface, tabs, one ore more openings, and a clip comprising an arm and a notch, where the apparatus resists wind forces and seismic forces and creates a grounding electrical bond between the PV module, support, and clip.
    Type: Application
    Filed: December 20, 2013
    Publication date: June 26, 2014
    Applicant: Zep Solar, Inc.
    Inventors: John Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Publication number: 20140158184
    Abstract: A skirt and other devices for photovoltaic arrays, as well as photovoltaic arrays with a skirt(s) and/or other device(s) installed, related modules, and foothold devices and systems are herein disclosed. Various such embodiments include one or more array skirt(s), T-locks, grip(s), inside and outside corner cap(s), array trim(s), pest abatement screen(s), wire clip(s), foothold(s), groove adaptor bracket(s), magnetic skirt embodiment(s), as well as other structures and embodiments which are herein disclosed.
    Type: Application
    Filed: August 7, 2013
    Publication date: June 12, 2014
    Applicant: ZEP SOLAR, INC.
    Inventors: John Raymond West, Tyrus Hawkes Hudson, Emil Johansen, Ian Capsuto, Chad Medcroft, Nate Coleman, Brian West, Brian Atchley
  • Publication number: 20140130847
    Abstract: Components mount an array of solar panels to trapezoidal metal roofs or flat or low-slope roofs. Couplings may secure a trapezoidal metal roof mounting adapter to the peak of the trapezoidal portion of a trapezoidal metal roof, and couplings may secure additional mounting hardware to the adapter. Solar panels may connect to the rear portion of one support and the front portion of another support to achieve an angled installation to improve sun exposure. Wind diffusers may connect to solar panels to form a barrier extending from the upper-most edge of the installed solar panel downward toward the roof to impede wind. The flat and low-slope roof solution may comprise a penetration-free mechanism to install solar panels at an angle on a flat or substantially flat surface while impeding effect from wind and maintaining an electrically grounded connection between all components.
    Type: Application
    Filed: September 9, 2013
    Publication date: May 15, 2014
    Applicant: Zep Solar, Inc.
    Inventors: John Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Jose David Molina Carrasco
  • Publication number: 20140026946
    Abstract: An attachment point apparatus and system for photovoltaic arrays is disclosed as well as an installed photovoltaic array using attachment apparatus. One embodiment provides a rail for receiving a PV module, including a rail member located substantially beneath at least a portion of a second photovoltaic module and having a first end located near a gap between a first and second photovoltaic modules. An embodiment also provides a second photovoltaic module which is substantially coplanar with and located between a first and third photovoltaic modules and wherein said rail member is connected to the first, second, and third photovoltaic modules and attached to a support structure by a first and second attachment brackets.
    Type: Application
    Filed: June 6, 2013
    Publication date: January 30, 2014
    Applicant: ZEP SOLAR, INC.
    Inventors: John Raymond West, Brian Atchley, Tyrus Hudson
  • Publication number: 20120301661
    Abstract: A skirt for photovoltaic arrays provides a screen portion, a groove portion, and a separate coupling adapted to couple the skirt to the skirt of an adjacent photovoltaic array and to a photovoltaic module. Another embodiment provides a screen portion comprising an angled louver and is adapted to partially obscure an area substantially beneath a PV module in a PV array. A further embodiment provides an edge blocking skirt for a PV array comprising a screen portion adapted for mounting a bottom of the screen portion substantially close to a roof.
    Type: Application
    Filed: December 9, 2011
    Publication date: November 29, 2012
    Inventors: John Raymond West, Tyrus Hawkes Hudson, Emil Johansen, Ian Capsuto, Chad Medcroft, Brian Atchley, Nate Coleman
  • Publication number: 20120266946
    Abstract: An attachment point apparatus and system for photovoltaic arrays is disclosed. One embodiment provides a rail system for receiving a PV module, including a first rail, a second rail, a substantially rectilinear double male connector adapted for coupling an end of the first rail to an end of the second rail, and a connector adapted to attach a PV module to the first rail. Another embodiment provides a PV module including a PV laminate, a frame integral with and supporting the PV laminate, and a spanner bar adapted to solely span a width of the PV module, orthogonally connect at various locations along the frame, and attach to a support structure. A further embodiment provides a coupling device for a PV module comprising a first coupling portion adapted to rotatably engage a PV module, and a second coupling portion adapted to rotatably engage a rail.
    Type: Application
    Filed: February 22, 2012
    Publication date: October 25, 2012
    Inventors: John Raymond West, David Youmans, Brian Atchley
  • Publication number: 20120234378
    Abstract: An apparatus and system for quickly and easily assembling PV modules into a PV array in a sturdy and durable manner. In some embodiments, the PV modules may have a grooved frame where the groove is angled into the frame with respect to the planar surface of the modules. Various components may engage within the angled groove to assemble the PV modules into the PV array using what may be referred to as a pivot-fit connection between the components and angled groove. Other embodiments may operate with PV modules having frames without angled grooves as by use of wraparound brackets.
    Type: Application
    Filed: December 9, 2011
    Publication date: September 20, 2012
    Inventors: John Raymond West, Tyrus Hawkes Hudson, Emil Johansen, Brian Atchley
  • Publication number: 20120152326
    Abstract: An attachment point apparatus and system for photovoltaic arrays is disclosed. One embodiment provides a rail system for receiving a PV module, including a first rail, a second rail, a substantially rectilinear double male connector adapted for coupling an end of the first rail to an end of the second rail, and a connector adapted to attach a PV module to the first rail. Another embodiment provides a PV module including a PV laminate, a frame integral with and supporting the PV laminate, and a spanner bar adapted to solely span a width of the PV module, orthogonally connect at various locations along the frame, and attach to a support structure. A further embodiment provides a coupling device for a PV module comprising a first coupling portion adapted to rotatably engage a PV module, and a second coupling portion adapted to rotatably engage a rail.
    Type: Application
    Filed: December 13, 2011
    Publication date: June 21, 2012
    Inventors: John Raymond West, David Youmans, Brian Atchley
  • Publication number: 20080102605
    Abstract: A furnace for growing a ribbon crystal has a channel for growing a ribbon crystal at a given rate in a given direction, and a separating mechanism for separating a portion from the growing ribbon crystal. At least a part of the separating mechanism moves at about the given rate and in about the given direction while separating the portion from the growing ribbon crystal.
    Type: Application
    Filed: October 26, 2007
    Publication date: May 1, 2008
    Applicant: EVERGREEN SOLAR, INC.
    Inventors: Leo van Glabbeek, Brian Atchley, Robert E. Janoch, Andrew P. Anselmo, Scott Reitsma