Patents by Inventor Brian Atchley

Brian Atchley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9647157
    Abstract: An attachment point apparatus and system for photovoltaic arrays is disclosed as well as an installed photovoltaic array using attachment apparatus. One embodiment provides a rail for receiving a PV module, including a rail member located substantially beneath at least a portion of a second photovoltaic module and having a first end located near a gap between a first and second photovoltaic modules. An embodiment also provides a second photovoltaic module which is substantially coplanar with and located between a first and third photovoltaic modules and wherein said rail member is connected to the first, second, and third photovoltaic modules and attached to a support structure by a first and second attachment brackets.
    Type: Grant
    Filed: June 6, 2013
    Date of Patent: May 9, 2017
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hudson
  • Patent number: 9548696
    Abstract: A solar array with successive rows of photovoltaic modules angled in opposing directions forming peaks and valleys between the rows with the valleys (i.e.: lower sides of the photovoltaic module rows) being mounted close together and the peaks (i.e.: upper sides of the photovoltaic module rows) being mounted far apart to improve system aerodynamics and permit ease of access for installers. Included is a system for connecting the upper sides of the photovoltaic modules to connectors that slide on bars extending between upper and lower mounting bases and for pivot locking the lower sides of the photovoltaic modules to the lower mounting bases.
    Type: Grant
    Filed: February 18, 2015
    Date of Patent: January 17, 2017
    Assignee: SolarCity Corporation
    Inventors: Brian Atchley, Geoffrey Fedoroff, Joe O'Connor, Jack Raymond West, Ian Crecelius
  • Publication number: 20160380578
    Abstract: A system for connecting a photovoltaic mounting rail onto a mounting post using a connection system with a pair of interlocking grasps having interdigitated fingers that can be locked into the mounting rail when moved by a fastening system.
    Type: Application
    Filed: August 21, 2015
    Publication date: December 29, 2016
    Applicant: SOLARCITY CORPORATION
    Inventors: Soren Jensen, Brian Atchley
  • Patent number: 9496820
    Abstract: Photovoltaic mounting systems having sealant injection system are provided herein. Such sealant injection systems provide directional control and containment of sealant flow providing improved sealing of roof penetrations of a mounted roof anchor. Such systems can include an anchor having a base and mechanical fastener and a sealant injection package, which includes a collapsible sealant injection reservoir and is adapted to provide directionally controlled release and containment of sealant upon tightening of the mechanical fastener into the roof surface. Such systems can include a sealant carrier that fits into an underside cavity of the anchor base and isolates the sealant injection package from anchoring load paths. The carrier can also define a flow path and sealant area in an underside recessed portion defining a cavity between the carrier and roof surface to provide a more uniform consistent sealant flow to form a chemical flashing about any roof penetration.
    Type: Grant
    Filed: January 26, 2016
    Date of Patent: November 15, 2016
    Assignee: SolarCity Corporation
    Inventors: Martin Seery, Brian Atchley, Garret Bautista, Charles Almy
  • Publication number: 20160308489
    Abstract: Systems and methods for assembling and wiring photovoltaic arrays are provided. The wiring systems can include retractable wires included in photovoltaic modules that may be extended during installation of photovoltaic modules in the array to connect to wires of adjacent photovoltaic modules, which can retract into a tightened position under the array as the installation is completed. The wires may be made retractable by wire retraction mechanisms mounted to a frame of the photovoltaic module, which maintain a desired tension on the wires of the photovoltaic module. The wire retraction mechanism may include springs that urge components connected to the wire to rotate a particular direction so as to maintain tension on the wire. The wiring systems may also have wire guides to keep the wires accessible for installation and adjustment.
    Type: Application
    Filed: December 30, 2015
    Publication date: October 20, 2016
    Inventors: Tyrus Hudson, Johann Karkheck, Brian Atchley, River Broussard
  • Publication number: 20160261230
    Abstract: An interlocking system for connecting photovoltaic module frames to a torque tube, including: (a) an interlock dimensioned to be positioned between the sides of two adjacent photovoltaic module frames; (b) a pair of couplings or flanges, wherein the couplings or flanges connect the interlock to both of the adjacent photovoltaic module frames; and (c) a U-lock connected to the interlock, wherein the U-lock is dimensioned to be connected to a torque tube.
    Type: Application
    Filed: May 12, 2016
    Publication date: September 8, 2016
    Inventors: Jack Raymond West, Tyrus Hawkes Hudson, David Molina, Brian Atchley
  • Publication number: 20160248368
    Abstract: Photovoltaic mounting systems having sealant injection system are provided herein. Such sealant injection systems provide directional control and containment of sealant flow providing improved sealing of roof penetrations of a mounted roof anchor. Such systems can include an anchor having a base and mechanical fastener and a sealant injection package, which includes a collapsible sealant injection reservoir and is adapted to provide directionally controlled release and containment of sealant upon tightening of the mechanical fastener into the roof surface. Such systems can include a sealant carrier that fits into an underside cavity of the anchor base and isolates the sealant injection package from anchoring load paths. The carrier can also define a flow path and sealant area in an underside recessed portion defining a cavity between the carrier and roof surface to provide a more uniform consistent sealant flow to form a chemical flashing about any roof penetration.
    Type: Application
    Filed: January 26, 2016
    Publication date: August 25, 2016
    Inventors: Martin Seery, Brian Atchley, Garret Bautista, Charles Almy
  • Patent number: 9397607
    Abstract: A photovoltaic module mounting assembly including a photovoltaic module lever lock and base portion for attaching photovoltaic modules to a roof surface. The base portion includes one or more parallel channels that provide access to one or more corresponding recesses formed in a top surface of the base portion. The lever lock includes a lobe at one end, a torque lever at the other and supports a photovoltaic module connector. The lobe is dimensioned to fit into the channel at a first orientation, and upon rotation of approximately 90 degrees, to fit into the recess at a second orientation. The module connector may support two or more photovoltaic modules.
    Type: Grant
    Filed: June 15, 2015
    Date of Patent: July 19, 2016
    Assignee: SolarCity Corporation
    Inventors: Brian Atchley, Tyrus Hudson, David Molina, Jack Raymond West
  • Patent number: 9347691
    Abstract: An interlocking system for connecting photovoltaic module frames to a torque tube, including: (a) an interlock dimensioned to be positioned between the sides of two adjacent photovoltaic module frames; (b) a pair of couplings or flanges, wherein the couplings or flanges connect the interlock to both of the adjacent photovoltaic module frames; and (c) a U-lock connected to the interlock, wherein the U-lock is dimensioned to be connected to a torque tube.
    Type: Grant
    Filed: February 26, 2014
    Date of Patent: May 24, 2016
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Tyrus Hawkes Hudson, David Molina, Brian Atchley
  • Publication number: 20160141846
    Abstract: A circuit breaker system is provided that receives combined power inputs from a utility and from an alternative energy source for backfeeding to the utility through a standard breaker box without overloading the bus bars of the breaker box.
    Type: Application
    Filed: August 26, 2015
    Publication date: May 19, 2016
    Inventors: Brian Atchley, Garret Bautista
  • Publication number: 20160102460
    Abstract: Roof-mounted venting devices adapted for use with roof mounted photovoltaic (PV) panels are provided. Venting devices and assemblies can include a replacement flashing that fits over a cut-down roof pipe vent as well as venting assemblies that redirect airflow from a roof pipe vent. Such replacement flashing can include a substantially planar flashing portion having a raised portion for accommodating any residual flashing or roofing debris. Such replacement flashing may further include a hood portion with one or more vent openings to allow airflow into and out from the interior of the hood portion. Venting assemblies can include a coupling portion for mating with a vent-pipe, a section of hose or piping to redirect airflow, and a venting portion disposed outside or between roof-mounted solar panels.
    Type: Application
    Filed: October 13, 2015
    Publication date: April 14, 2016
    Inventors: Jack Raymond West, Brian Atchley, Johann Karkheck
  • Publication number: 20160102885
    Abstract: A vent cap assembly for use with a drain waste vent pipe under roof-mounted photovoltaic (PV) panels is provided. Such vent cap assemblies are adapted to fit over a cut-down roof vent pipe to maintain airflow from the vent pipe and prevent debris from entering the pipe. Vent cap assemblies can include a cap portion and a mounting bracket, the cap portion having an inner cavity accessed through an opening in an underside of the cap and the mounting bracket having one or more inwardly extending elongate members for engaging an outer surface of the vent pipe to secure the cap assembly to the pipe. The mounting bracket can include multiple inwardly extending tabs distributed about the bracket that laterally deflect and securely engage the vent pipe when the cap assembly is pressed onto the pipe.
    Type: Application
    Filed: October 8, 2015
    Publication date: April 14, 2016
    Inventors: Johann Karkheck, Brian Atchley
  • Patent number: 9291369
    Abstract: A skirt for photovoltaic arrays provides a screen portion, a groove portion, and a separate coupling adapted to couple the skirt to the skirt of an adjacent photovoltaic array and to a photovoltaic module. Another embodiment provides a screen portion comprising an angled louver and is adapted to partially obscure an area substantially beneath a PV module in a PV array. A further embodiment provides an edge blocking skirt for a PV array comprising a screen portion adapted for mounting a bottom of the screen portion substantially close to a roof.
    Type: Grant
    Filed: December 9, 2011
    Date of Patent: March 22, 2016
    Assignee: SolarCity Corporation
    Inventors: John Raymond West, Tyrus Hawkes Hudson, Emil Johansen, Ian Capsuto, Chad Medcroft, Brian Atchley, Nate Coleman
  • Publication number: 20160056752
    Abstract: A solar array with successive rows of photovoltaic modules angled in opposing directions forming peaks and valleys between the rows with the valleys (i.e.: lower sides of the photovoltaic module rows) being mounted close together and the peaks (i.e.: upper sides of the photovoltaic module rows) being mounted far apart to improve system aerodynamics and permit ease of access for installers. Included is a system for connecting the upper sides of the photovoltaic modules to connectors that slide on bars extending between upper and lower mounting bases and for pivot locking the lower sides of the photovoltaic modules to the lower mounting bases.
    Type: Application
    Filed: February 18, 2015
    Publication date: February 25, 2016
    Inventors: Brian Atchley, Geoffrey Fedoroff, Joe O'Connor, Jack Raymond West, Ian Crecelius
  • Publication number: 20160053499
    Abstract: A roof-mounted venting device or assembly adapted for use with roof mounted photovoltaic (PV) panels is provided. Venting devices and assemblies can include a replacement flashing that fits over a cut-down roof pipe vent as well as venting assemblies that redirect airflow from a roof pipe vent. Such replacement flashing can include a substantially planar flashing portion from which protrudes a hood portion with one or more vent openings to allow airflow into and out from the interior of the hood portion. The vent openings can be configured as a series of louvered openings that open in a down-roof direction to prevent flow of run-off and debris into the hood portion. Venting assemblies can include a coupling portion for mating with a vent-pipe, a section of hose or piping to redirect airflow, and a venting portion disposed outside or between roof-mounted solar panels.
    Type: Application
    Filed: August 20, 2015
    Publication date: February 25, 2016
    Inventors: Jack Raymond West, Brian Atchley, Johann Karkheck
  • Publication number: 20160056753
    Abstract: A solar array with successive rows of photovoltaic modules angled in opposing directions forming peaks and valleys between the rows with the valleys (i.e.: lower sides of the photovoltaic module rows) being mounted close together and the peaks (i.e.: upper sides of the photovoltaic module rows) being mounted far apart to improve system aerodynamics and permit ease of access for installers. Included is a system for connecting the upper sides of the photovoltaic modules to connectors that slide on bars extending between upper and lower mounting bases and for pivot locking the lower sides of the photovoltaic modules to the lower mounting bases.
    Type: Application
    Filed: February 18, 2015
    Publication date: February 25, 2016
    Inventors: Brian Atchley, Geoffrey Fedoroff, Joe O'Connor, Jack Raymond West, Ian Crecelius
  • Patent number: 9231517
    Abstract: A photovoltaic array, including: (a) supports laid out on a surface in rows and columns; (b) photovoltaic modules positioned on top of the supports; and (c) fasteners connecting the photovoltaic modules to the supports, wherein the supports have an upper pedestal surface and a lower pedestal surface such that the photovoltaic modules are positioned at a non-horizontal angle when edges of the photovoltaic modules are positioned on top of the upper and lower pedestal surfaces, and wherein a portion of the fasteners rotate to lock the photovoltaic modules onto the supports.
    Type: Grant
    Filed: January 9, 2015
    Date of Patent: January 5, 2016
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Patent number: 9166524
    Abstract: The invention includes an apparatus for mounting a photovoltaic (PV) module on a structure where the apparatus includes a base portion, a stud portion, and a coupling portion. The coupling portion includes a male portion that acts as a spring under load and a clip portion that penetrates the PV module frame to create a grounding bond. The apparatus includes a lower jaw, shaped to pry open a groove, and a key portion that can compress to allow for tolerances. The invention further includes a clip with one or more tabs and one or more teeth. The invention further includes a replacement roof tile which includes a support structure with a horizontal flange, a vertical component, a horizontal component, a flashing with an upper surface and a lower surface, and a tile-shaped metal surface having a curvilinear shape that reflects the shapes of adjacent tiles.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: October 20, 2015
    Assignee: SolarCity Corporation
    Inventors: Jack Raymond West, Brian Atchley, Tyrus Hawkes Hudson, Emil Johansen
  • Publication number: 20150280639
    Abstract: A photovoltaic module mounting assembly including a photovoltaic module lever lock and base portion for attaching photovoltaic modules to a roof surface. The base portion includes one or more parallel channels that provide access to one or more corresponding recesses formed in a top surface of the base portion. The lever lock includes a lobe at one end, a torque lever at the other and supports a photovoltaic module connector. The lobe is dimensioned to fit into the channel at a first orientation, and upon rotation of approximately 90 degrees, to fit into the recess at a second orientation. The module connector may support two or more photovoltaic modules.
    Type: Application
    Filed: June 15, 2015
    Publication date: October 1, 2015
    Inventors: Brian Atchley, Tyrus Hudson, David Molina, Jack Raymond West
  • Publication number: 20150200618
    Abstract: A skirt and other devices for photovoltaic arrays, as well as photovoltaic arrays with a skirt(s) and/or other device(s) installed, related modules, and foothold devices and systems are herein disclosed. Various such embodiments include one or more array skirt(s), T-locks, grip(s), inside and outside corner cap(s), array trim(s), pest abatement screen(s), wire clip(s), foothold(s), groove adaptor bracket(s), magnetic skirt embodiment(s), as well as other structures and embodiments which are herein disclosed.
    Type: Application
    Filed: August 7, 2013
    Publication date: July 16, 2015
    Applicant: ZEP SOLAR, INC.
    Inventors: John Raymond West, Tyrus Hawkes Hudson, Emil Johansen, Ian Capsuto, Chad Medcroft, Nate Coleman, Brian West, Brian Atchley