Abstract: Individual doses of dental adhesive are dispensed onto a flat conformable card and enclosed under a cover sealed to the card. The cover is peeled off at chairside and individual doses of the adhesive are picked up by a wiping action of a dental tool or of an object to be bonded, such as, for example, by wiping action of an orthodontic bracket base over the adhesive bearing surface of the card. The card deforms to conform to the curvature of the edge of the appliance or object to cleanly transfer all of the adhesive of a dose from the card to the appliance base.

Abstract: Orthodontic appliances such as orthodontic brackets are provided with bases that are shaped to correspond to the profiles of the specific teeth to which they are to be attached. The shapes of the bases facilitate the visual placement of the appliances on the teeth of patients by visually signaling to the practitioner the positioning of the appliance with the base thereof centered on the facial side of the tooth. This invention further facilitates the positioning of an archwire support of the appliance at a position on a tooth that is offset from the facial axis or from the center of the face of the tooth by manufacture of the appliance with the support offset from the center of the tooth-shaped pad. Preferably, the appliance base is a scaled reduction of the profile of the tooth, viewed from its facial side.

Abstract: Orthodontic appliances such as orthodontic brackets are provided with bases that are shaped to correspond to the profiles of the specific teeth to which they are to be attached. The shapes of the bases facilitate the visual placement of the appliances on the teeth of patients by visually signaling to the practitioner the positioning of the appliance with the base thereof centered on the facial side of the tooth. This invention further facilitates the positioning of an archwire support of the appliance at a position on a tooth that is offset from the facial axis or from the center of the face of the tooth by manufacture of the appliance with the support offset from the center of the tooth-shaped pad. Preferably, the appliance base is a scaled reduction of the profile of the tooth, viewed from its facial side.

Abstract: A system (10) and method by which an orthodontic appliance (25) is automatically designed and manufactured from digital lower jaw and tooth shape data of a patient provides for the scanning of the mouth of a patient (12) , preferably from a model (20) of the patient's mouth, to produce a three-dimensional digitized model (26) of the shapes of the patient's teeth and their positions in the patient's mouth. Then a computer (30) calculates the post-treatment positions of the teeth and produces three-dimensional images of the teeth, individually and in their calculated positions.

Abstract: A system (10) and method by which an orthodontic appliance (25) is automatically designed and manufactured from digital lower jaw and tooth shape data of a patient provides for the scanning of the mouth of a patient (12), preferably from a model (20) of the patient's mouth, to produce a three-dimensional digitized model (26) of the shapes of the patient's teeth and their positions in the patient's mouth. Then a computer (30) calculates the post-treatment positions of the teeth and produces three-dimensional images of the teeth, individually and in their calculated positions.

Abstract: A system and method by which an orthodontic appliance is automatically designed and manufactured from digital lower jaw and tooth shape data of a patient provides for preferably scanning a model of the patient's mouth to produce two or three dimensional images and digitizing contours and selected points. A computer may be programmed to construct archforms and/or to calculate finish positions of the teeth, then to design an appliance to move the teeth to the calculated positions. The appliance may include archwires and brackets. Machine code is generated and appliances are automatically produced that will straighten the teeth of the patient. Custom placement jigs may also be automatically designed and fabricated and are provided with the custom appliance to position the appliance on the patient's teeth.

Abstract: Individual doses of dental adhesive are dispensed onto a flat conformable card and enclosed under a cover sealed to the card. The cover is peeled off at chairside and individual doses of the adhesive are picked up by a wiping action of a dental tool or of an object to be bonded, such as, for example, by wiping action of an orthodontic bracket base over the adhesive bearing surface of the card. The card deforms to conform to the curvature of the edge of the appliance or object to cleanly transfer all of the adhesive of a dose from the card to the appliance base.

Abstract: A bite correcting appliance for correcting an overbite or underbite condition of a patient includes upper attachment structure, lower attachment structure and a stretchable, close coil spring connected between the upper and lower attachment structures. The close coil spring exerts a pushing force on the lower jaw as the patient's mouth closes and is substantially non-prestressed or non-preloaded. At least one end of the appliance includes a deformable or crimpable portion allowing selective locking and unlocking to the corresponding attachment structure. Upper and lower attachment members are connected with the close coil spring by both threading and crimping to the spring.

Abstract: An orthodontic expansion device which may be used for expanding the palate of a patient or for other orthodontic treatments. The expansion device is a compact design which essentially uses tubular-shaped screw actuating structure and rod-shaped screw actuating structure for connecting first and second legs which are respectively attached to a patient's teeth. When at least one of the screw actuating structures is rotated, expansion of the legs may be effected during the treatment of a patient. The legs may be connected rigidly to the screw actuating structure or may form part of the screw actuating structure.

Abstract: An orthodontic expansion device which may be used for expanding the palate of a patient or for other orthodontic treatments. The expansion device is a compact design which essentially uses tubular-shaped screw actuating structure and rod-shaped screw actuating structure for connecting first and second legs which are respectively attached to a patient's teeth. When at least one of the screw actuating structures is rotated, expansion of the legs may be effected during the treatment of a patient. The legs may be connected rigidly to the screw actuating structure or may form part of the screw actuating structure.

Abstract: A system and method by which an orthodontic appliance is automatically designed and manufactured from digital lower jaw and tooth shape data of a patient provides for preferably scanning a model of the patient's mouth to produce two or three dimensional images and digitizing contours and selected points. A computer is programmed to construct archforms and calculate finish positions of the teeth, then to design an appliance, preferably including archwires and brackets, to move the teeth to the calculated positions. The lower teeth are positioned at their roots on an arch defined by the lower jaw bone, and the arch is modified to best fit the tooth tips on a smooth curve. Upper archforms are constructed for the upper teeth. Then, machine code is generated and appliances are automatically produced that will straighten the teeth of the patient. Custom placement jigs are also automatically designed and fabricated and are provided with the custom appliance to position the appliance on the patient's teeth.

Abstract: Individual orthodontic bracket doses of bracket adhesive are dispensed onto a flat resilient card and enclosed under a vapor proof cover sealed to the card. The cover is peeled off at chairside and individual orthodontic brackets pick up the individual doses of adhesive by a wiping of the adhesive doses by the orthodontist as the brackets are mounted on a patient's teeth. The card deforms to conform to the curvature of the edge of the appliance to cleanly transfer all of the adhesive of a dose from the card to the appliance base. On dose of adhesive is preferably provided for each tooth of a patient receiving a full set of orthodontic appliances. The individual doses are preferably divided into a bead of a basic dose with two small fractional supplemental dose beads to provide the orthodontist with the option of increasing the amount of adhesive on a given appliance.

Abstract: This invention is directed to a plastic orthodontic appliance having projections extending outwardly from a bonding base. The projections include broadened outer extremities and undercuts proximate the outer extremities which form mechanical bonds with a bonding adhesive. The projections have peened free ends that form the undercuts, preferably with minute fractures therein extending into the outer extremities of the projections. In one application, a plurality of appliances in the form of slotted brackets is provided for cooperating with an archwire to apply corrective forces to a patient's teeth on which the brackets are mounted. Another aspect of the invention concerns a method of making plastic orthodontic appliances suitable for mechanical bonding.

Abstract: A bite correcting appliance for correcting an overbite or underbite condition of a patient includes upper attachment structure, lower attachment structure and a stretchable, close coil spring connected between the upper and lower attachment structures. The close coil spring exerts a pushing force on the lower jaw as the patient's mouth closes and is substantially non-prestressed or non-preloaded. At least one end of the appliance includes a deformable or crimpable portion allowing selective locking and unlocking to the corresponding attachment structure. Upper and lower attachment members are connected with the close coil spring by both threading and crimping to the spring.

Abstract: This invention is directed to a plastic orthodontic appliance having projecting structure extending outwardly from a bonding base. The projecting structure includes a broadened outer extremity and undercuts proximate the outer extremity which form mechanical bonds with a bonding adhesive. In one application, a plurality of appliances in the form of slotted brackets is provided for cooperating with an archwire to apply corrective forces to a patient's teeth on which the brackets are mounted. Another aspect of the invention concerns a method of making plastic orthodontic appliances suitable for mechanical bonding. The method includes molding a plastic orthodontic appliance having undeformed projecting structure and subsequently softening and compressing the outer extremity of the projecting structure to form undercuts. In a preferred embodiment, the projecting structure is a plurality of posts.

Abstract: A system and method by which an orthodontic appliance is automatically designed and manufactured from digital lower jaw and tooth shape data of a patient provides for preferably scanning a model of the patient's mouth to produce two or three dimensional images and digitizing contours and selected points. A computer is programmed to construct archforms and calculate finish positions of the teeth, then to design an appliance, preferably including archwires and brackets, to move the teeth to the calculated positions. The lower teeth are positioned at their roots on an arch defined by the lower jaw bone, and the arch is modified to best fit the tooth tips on a smooth curve. Upper archforms are constructed for the upper teeth. Then, machine code is generated and appliances are automatically produced that will straighten the teeth of the patient. Custom placement jigs are also automatically designed and fabricated and are provided with the custom appliance to position the appliance on the patient's teeth.

Abstract: Orthodontic appliances such as orthodontic brackets are provided with bases that are shaped to correspond to the profiles of the specific teeth to which they are to be attached. The shapes of the bases facilitate the visual placement of the appliances on the teeth of patients by visually signaling to the practitioner the positioning of the appliance with the base thereof centered on the facial side of the tooth. This invention further facilitates the positioning of an archwire support of the appliance at a position on a tooth that is offset from the facial axis or from the center of the face of the tooth by manufacture of the appliance with the support offset from the center of the tooth-shaped pad. Preferably, the appliance base is a scaled reduction of the profile of the tooth, viewed from its facial side.

Abstract: This invention is directed to a plastic orthodontic appliance having projecting structure extending outwardly from a bonding base. The projecting structure includes a broadened outer extremity and undercuts proximate the outer extremity which form mechanical bonds with a bonding adhesive. In one application, a plurality of appliances in the form of slotted brackets is provided for cooperating with an archwire to apply corrective forces to a patient's teeth on which the brackets are mounted. Another aspect of the invention concerns a method of making plastic orthodontic appliances suitable for mechanical bonding. The method includes molding a plastic orthodontic appliance having undeformed projecting structure and subsequently softening and compressing the outer extremity of the projecting structure to form undercuts. In a preferred embodiment, the projecting structure is a plurality of posts.

Abstract: A single use impression tray assembly has a dental impression tray (12, 100) with a separate but readily attachable handle (14, 114). Impression tray (12, 100) includes a handle securing element to selectively interlock handle (14, 114) to impression tray (12, 100). Additionally, impression tray (12, 100) includes a plurality of impression material retaining structure (68) for retaining impression material within the impression tray.

Abstract: An apparatus for automatically designing and manufacturing a custom orthodontic appliance from anatomical shape data preferably of the lower jaw and teeth of a patient includes a scanner to produce images in three dimensions, a computer that constructs archforms and calculates finish tooth positions, then automatically designs an appliance, preferably including archwires and brackets, to move the teeth to the calculated positions and jigs to place the brackets on the teeth of the patient, and program controlled machines for making the brackets, wires and jigs to the appliance design driven by commands derived from digitized tooth and jaw shape data.