Patents by Inventor Douglas D. Coolbaugh

Douglas D. Coolbaugh has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7382055
    Abstract: A BEOL thin-film resistor adapted for flexible integration rests on a first layer of ILD. The thickness of the first layer of ILD and the resistor thickness combine to match the nominal design thickness of vias in the layer of concern. A second layer of ILD matches the resistor thickness and is planarized to the top surface of the resistor. A third layer of ILD has a thickness equal to the nominal value of the interconnections on this layer. Dual damascene interconnection apertures and apertures for making contact with the resistor are formed simultaneously, with the etch stop upper cap layer in the resistor protecting the resistive layer while the vias in the dual damascene apertures are formed.
    Type: Grant
    Filed: August 29, 2007
    Date of Patent: June 3, 2008
    Assignee: International Business Machines Corporation
    Inventors: Eric M. Coker, Douglas D. Coolbaugh, Ebenezer E. Eshun, Zhong-Xiang He, Matthew D. Moon, Anthony K. Stamper
  • Publication number: 20080122574
    Abstract: A polysilicon containing resistor includes: (1) a p dopant selected from the group consisting of boron and boron difluoride; and (2) an n dopant selected from the group consisting of arsenic and phosphorus. Each of the p dopant and the n dopant has a dopant concentration from about 1e18 to about 1e21 dopant atoms per cubic centimeter. A method for forming the polysilicon resistor uses corresponding implant doses from about 1e14 to about 1e16 dopant ions per square centimeter. The p dopant and the n dopant may be provided simultaneously or sequentially. The method provides certain polysilicon resistors with a sheet resistance percentage standard deviation of less than about 1.5%, for a polysilicon resistor having a sheet resistance from about 100 to about 5000 ohms per square.
    Type: Application
    Filed: July 19, 2006
    Publication date: May 29, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Anil K. Chinthakindi, Douglas D. Coolbaugh, Ebenezer E. Eshun, John E. Florkey, Robert M. Rassel, Kunal Vaed
  • Publication number: 20080124883
    Abstract: A structure comprises a single wafer with a first subcollector formed in a first region having a first thickness and a second subcollector formed in a second region having a second thickness, different from the first thickness. A method is also contemplated which includes providing a substrate including a first layer and forming a first doped region in the first layer. The method further includes forming a second layer on the first layer and forming a second doped region in the second layer. The second doped region is formed at a different depth than the first doped region. The method also includes forming a first reachthrough in the first layer and forming a second reachthrough in second layer to link the first reachthrough to the surface.
    Type: Application
    Filed: November 16, 2007
    Publication date: May 29, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION,
    Inventors: Douglas D. COOLBAUGH, Alvin J. Joseph, Seong-dong Kim, Louis D. Laozerotti, Xuefeng Liu, Robert M. Rassel
  • Patent number: 7361993
    Abstract: Terminal pads and methods of fabricating terminal pads. The methods including forming a conductive diffusion barrier under a conductive pad in or overlapped by a passivation layer comprised of multiple dielectric layers including diffusion barrier layers. The methods including forming the terminal pads subtractively or by a damascene process.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: April 22, 2008
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Daniel C. Edelstein, Ebenezer E. Eshun, Zhong-Xiang He, Robert M. Rassel, Anthony K. Stamper
  • Publication number: 20080087978
    Abstract: A structure and method comprises a deep sub-collector located in a first epitaxial layer and a doped region located in a second epitaxial layer, which is above the first epitaxial layer. The device further comprises a reach-through structure penetrating from a surface of the device through the first and second epitaxial layers to the deep sub-collector, and a trench isolation structure penetrating from a surface of the device and surrounding the doped region.
    Type: Application
    Filed: October 11, 2006
    Publication date: April 17, 2008
    Inventors: Douglas D. Coolbaugh, Xuefeng Liu, Robert M. Rassel, David C. Sheridan, Steven H. Voldman
  • Publication number: 20080092094
    Abstract: The invention relates to noise isolation in semiconductor devices, and a design structure on which a subject circuit resides. A design structure is embodied in a machine readable medium used in a design process. The design structure includes a deep sub-collector located in a first epitaxial layer, and a doped region located in a second epitaxial layer, which is above the first epitaxial layer. The design structure further includes a reach-through structure penetrating from a surface of the device through the first and second epitaxial layers to the deep sub-collector, and a trench isolation structure penetrating from a surface of the device and surrounding the doped region.
    Type: Application
    Filed: November 16, 2007
    Publication date: April 17, 2008
    Applicant: INTERNATIONAL BUSINESS MACHISNES CORPORATION
    Inventors: Douglas D. COOLBAUGH, Xuefeng Liu, Robert M. Rassel, David C. Sheridan, Steven H. Voldman
  • Patent number: 7354872
    Abstract: Methods of forming a high dielectric constant dielectric layer are disclosed including providing a process chamber including a holder for supporting a substrate, introducing a first gas comprising a high dielectric constant (Hi-K) dielectric precursor and an oxygen (O2) oxidant into the process chamber to form a first portion of the high dielectric constant dielectric layer on the substrate, and switching from a flow of the first gas to a flow of a second gas comprising the Hi-K dielectric precursor and an ozone (O3) oxidant to form a second portion of the high dielectric constant dielectric layer on the first portion. In an alternative embodiment, another portion can be formed on the second portion using the oxygen oxidant. The invention increases throughput by at least 20% without reliability or leakage degradation and without the need for additional equipment.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: April 8, 2008
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Ebenezer E. Eshun, Kenneth J. Stein, Kunal Vaed
  • Publication number: 20080064163
    Abstract: A method for integrating the formation of metal-insulator-metal (MIM) capacitors within dual damascene processing includes forming a lower interlevel dielectric (ILD) layer having a lower capacitor electrode and one or more lower metal lines therein, the ILD layer having a first dielectric capping layer formed thereon. An upper ILD layer is formed over the lower ILD layer, and a via and upper line structure are defined within the upper ILD layer. The via and upper line structure are filled with a planarizing layer, followed by forming and patterning a resist layer over the planarizing layer. An upper capacitor electrode structure is defined in the upper ILD layer corresponding to a removed portion of the resist. The via, upper line structure and upper capacitor electrode structure are filled with conductive material, wherein a MIM capacitor is defined by the lower capacitor electrode, first dielectric capping layer and upper capacitor electrode structure.
    Type: Application
    Filed: September 13, 2006
    Publication date: March 13, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Douglas D. Coolbaugh, Timothy J. Dalton, Ebenezer Eshun, Vincent J. McGahay, Anthony K. Stamper, Kunal Vaed
  • Patent number: 7329940
    Abstract: A structure comprises a single wafer with a first subcollector formed in a first region having a first thickness and a second subcollector formed in a second region having a second thickness, different from the first thickness. A method is also contemplated which includes providing a substrate including a first layer and forming a first doped region in the first layer. The method further includes forming a second layer on the first layer and forming a second doped region in the second layer. The second doped region is formed at a different depth than the first doped region. The method also includes forming a first reachthrough in the first layer and forming a second reachthrough in second layer to link the first reachthrough to the surface.
    Type: Grant
    Filed: November 2, 2005
    Date of Patent: February 12, 2008
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Alvin J. Joseph, Seong-dong Kim, Louis D. Lanzerotti, Xuefeng Liu, Robert M. Rassel
  • Patent number: 7310036
    Abstract: A resistor with heat sink is provided. The heat sink includes a conductive path having metal or other thermal conductor having a high thermal conductivity. To avoid shorting the electrical resistor to ground with the thermal conductor, a thin layer of high thermal conductivity electrical insulator is interposed between the thermal conductor and the body of the resistor. Accordingly, a resistor can carry large amounts of current because the high conductivity thermal conductor will conduct heat away from the resistor to a heat sink. Various configurations of thermal conductors and heat sinks are provided offering good thermal conductive properties in addition to reduced parasitic capacitances and other parasitic electrical effects, which would reduce the high frequency response of the electrical resistor.
    Type: Grant
    Filed: January 10, 2005
    Date of Patent: December 18, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Ebenezer E. Eshun, Terence B. Hook, Robert M. Rassel, Edmund J. Sprogis, Anthony K Stamper, William J. Murphy
  • Patent number: 7303972
    Abstract: A BEOL thin-film resistor adapted for flexible integration rests on a first layer of ILD. The thickness of the first layer of ILD and the resistor thickness combine to match the nominal design thickness of vias in the layer of concern. A second layer of ILD matches the resistor thickness and is planarized to the top surface of the resistor. A third layer of ILD has a thickness equal to the nominal value of the interconnections on this layer. Dual damascene interconnection apertures and apertures for making contact with the resistor are formed simultaneously, with the etch stop upper cap layer in the resistor protecting the resistive layer while the vias in the dual damascene apertures are formed.
    Type: Grant
    Filed: January 19, 2006
    Date of Patent: December 4, 2007
    Assignee: International Business Machines Incorporated
    Inventors: Eric M. Coker, Douglas D. Coolbaugh, Ebenezer E. Eshun, Zhong-Xiang He, Matthew D. Moon, Anthony K. Stamper
  • Patent number: 7301752
    Abstract: Disclosed is a method of fabricating a metal-insulator-metal (MIM) capacitor. In this method, a dielectric layer is formed above a lower conductor layer and an upper conductor layer is formed above the dielectric layer. The invention then forms an etch stop layer above the upper conductor layer and the dielectric layer, and forms a hardmask (silicon oxide hardmask, a silicon nitride hardmask, etc.) over the etch stop layer. Next, a photoresist is patterned above the hardmask, which allows the hardmask, the etch stop layer, the dielectric layer, and the lower conductor layer to be etched through the photoresist.
    Type: Grant
    Filed: June 4, 2004
    Date of Patent: November 27, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Ebenezer E. Eshun, Natalie B. Feilchenfeld, Michael L. Gautsch, Zhong-Xiang He, Matthew D. Moon, Vidhya Ramachandran, Barbara Waterhouse
  • Patent number: 7300807
    Abstract: A circuit having a precision passive circuit element, such as a resistor or a capacitor, with a target value of an electrical parameter is fabricated on a substrate with a plurality of independent parallel-connected passive circuit elements. The plurality of passive circuit elements are designed to have a plurality of values of the electrical parameter which are spaced or offset at or around the target value of the electrical parameter, such as three circuit elements with one having a value at the target value, one having a value above the target value, and one having a value below the target value. Each passive circuit element also has a fuse in series therewith. A reference calibration structure is also fabricated, which can be a passive circuit element having the target value of the electrical parameter, in a reference area of the substrate under the same conditions and at the same time as fabrication of the plurality of passive circuit elements.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: November 27, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D Coolbaugh, Hayden C. Cranford, Jr., Terence B. Hook, Anthony K. Stamper
  • Patent number: 7285472
    Abstract: Various methods of fabricating a high precision, silicon-containing resistor in which the resistor is formed as a discrete device integrated in complementary metal oxide semiconductor (CMOS) processing utilizing low temperature silicidation are provided. In some embodiments, the Si-containing layer is implanted with a high dose of ions prior to activation. The activation can be performed by the deposition of a protective dielectric layer, or a separate activation anneal. In another embodiment, a highly doped in-situ Si-containing layer is used thus eliminating the need for implanting into the Si-containing layer.
    Type: Grant
    Filed: January 27, 2005
    Date of Patent: October 23, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, John E. Florkey, Robert M. Rassel
  • Patent number: 7282404
    Abstract: A method to integrate MIM capacitors into conductive interconnect levels, with low cost impact, and high yield, reliability and performance than existing integration methods is provided. This is accomplished by recessing a prior level dielectric for MIM capacitor level alignment followed by deposition and patterning of the MIM capacitor films. Specifically, the method includes providing a substrate including a wiring level, the wiring level comprising at least one conductive interconnect formed in a dielectric layer; selectively removing a portion of the dielectric layer to recess the dielectric layer below an upper surface of the at least one conductive interconnect; forming a dielectric stack upon the at least one conductive interconnect and the recessed dielectric layer; and forming a metal-insulator-metal (MIM) capacitor on the dielectric stack. The MIM capacitor includes a bottom plate electrode, a dielectric and a top plate electrode.
    Type: Grant
    Filed: June 1, 2004
    Date of Patent: October 16, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Ebenezer E. Eshun, Zhong-Xiang He, William J. Murphy, Vidhya Ramachandran
  • Patent number: 7253073
    Abstract: A method and device providing a HA junction varactor which may be fabricated with a reduced variation in C-V tuning curve from one varactor to the next. The process produces a varactor with an active region formed substantially by doping an Si substrate with various dopants at various energy levels. Accordingly, unit-to-unit device variation is reduced because etching, growing, and deposition processes to make the active portion of the varactor are reduced or eliminated. The resulting HA junction has a more uniform thickness, and a more uniform doping profile.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: August 7, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Stephen S. Furkay, Jeffrey B. Johnson, Robert M. Rassel, David C. Sheridan
  • Patent number: 7239006
    Abstract: A structure for resistors and the method for tuning the same. The resistor comprises an electrically conducting region coupled to a liner region. Both the electrically conducting region and the liner region are electrically coupled to first and second contact regions. A voltage difference is applied between the first and second contact regions. As a result, a current flows between the first and second contact regions in the electrically conducting region. The voltage difference and the materials of the electrically conducting region and the liner region are such that electromigration occurs only in the electrically conducting region. As a result, a void region within the electrically conducting region expands in the direction of the flow of the charged particles constituting the current. Because the resistor loses a conducting portion of the electrically conducting region to the void region, the resistance of the resistor is increased (i.e., tuned).
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: July 3, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Ebenezer E. Eshun, Robert M. Rassel, Anthony K. Stamper
  • Patent number: 7217981
    Abstract: Tunable TCR resistors incorporated into integrated circuits and a method fabricating the tunable TCR resistors. The tunable TCR resistors including two or more resistors of two or more different materials having opposite polarity and different magnitude TCRs, the same polarity and different magnitude TCRs or having opposite polarity and about the same TCRs.
    Type: Grant
    Filed: January 6, 2005
    Date of Patent: May 15, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Ebenezer E. Eshun, Richard J. Rassel, Robert M Rassel
  • Patent number: 7183628
    Abstract: A method and device providing a HA junction varactor which may be fabricated with a reduced variation in C-V tuning curve from one varactor to the next. The process produces a varactor with an active region formed substantially by doping an Si substrate with various dopants at various energy levels. Accordingly, unit-to-unit device variation is reduced because etching, growing, and deposition processes to make the active portion of the varactor are reduced or eliminated. The resulting HA junction has a more uniform thickness, and a more uniform doping profile.
    Type: Grant
    Filed: December 7, 2004
    Date of Patent: February 27, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Stephen S. Furkay, Jeffrey B. Johnson, Robert M. Rassel, David C. Sheridan
  • Patent number: 7170181
    Abstract: An RF structure that includes an optimum padset for wire bonding and a high performance inductor that contains relatively thick metal inductor wires, both of which are located atop the final interconnect level of an interconnect structure. Specifically, the RF structure includes a dielectric layer having metal inductor wires of a first thickness and a metal bond pad having a major area of a second thickness located on a surface thereof, wherein the first thickness is greater than the second thickness. In the inventive RF structure, the majority of the metal bond pad is thinned for wire bonding, while maintaining the full metal wire thickness in the other areas of the structure for inductor performance requirements, such as, for example, low resistivity. Methods for fabricating the aforementioned RF structure are also provided.
    Type: Grant
    Filed: November 19, 2003
    Date of Patent: January 30, 2007
    Assignee: International Business Machines Corporation
    Inventors: Douglas D. Coolbaugh, Zhong-Xiang He, Wolfgang Sauter, Barbara A. Waterhouse