Patents by Inventor Hiroaki Kayukawa
Hiroaki Kayukawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20050031459Abstract: In a piston type compressor, a piston is respectively accommodated in a plurality of cylinder bores arranged around a rotary shaft. A rotary valve has a suction guiding passage for introducing gas from a suction pressure region into a compression chamber when in communication therebetween. A suction timing control passage is formed in the rotary valve and is constantly in communication with the suction pressure region at first end, the suction timing control passage precedes the suction guiding passage communicating with the compression chamber at second end. A suction timing control valve is arranged in the control passage, having a valve body which opens and closes the control passage in response to difference between force resulting from pressure on a side of the suction pressure region to open the valve body and force resulting from pressure on a side of the compression chamber to close the valve body.Type: ApplicationFiled: July 2, 2004Publication date: February 10, 2005Inventors: Sokichi Hibino, Atsuyuki Morishita, Tomohiro Murakami, Tetsuhiko Fukanuma, Hiroaki Kayukawa, Hiroshi Kubo
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Publication number: 20050031456Abstract: A swash plate type variable displacement compressor includes a cylinder block defining a cylinder bore. A housing is fixed to the cylinder block and defines a crank chamber. A drive shaft is rotatably supported by the housing and the cylinder block. A swash plate is supported by the drive shaft in the crank chamber and is inclinable with respect to the axis of the drive shaft. A piston is accommodated in the cylinder bore so as to define a compression chamber in the cylinder bore and is coupled to the swash plate. A control mechanism includes a bleed passage for controlling the pressure in the crank chamber. The compressor is formed such that lubricating oil in the crank chamber is discharged into at least one of the suction chamber, the discharge chamber and the compression chamber while the inclination angle of the swash plate is substantially a maximum inclination angle.Type: ApplicationFiled: August 28, 2003Publication date: February 10, 2005Inventors: Sokichi Hibino, Tetsuhiko Fukanuma, Hiroaki Kayukawa, Eiji Tokunaga, Atsuyuki Morishita, Tomohiro Murakami, Yoshio Kimoto, Yoshitami Kondo
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Publication number: 20040231348Abstract: An apparatus for controlling a variable displacement compressor has an information detector and a controller. The information detector detects information about the thermal load on the refrigeration circuit. The controller determines a target value that reflects the displacement of the compressor based on the information about the thermal load detected by the information detector, and outputs the target value as a command value. When determining that the compressor is in a heavy load state based on information about a load on the compressor, the controller changes the command value to a value that causes the displacement of the compressor to become smaller than a displacement that corresponds to the determined target value.Type: ApplicationFiled: May 14, 2004Publication date: November 25, 2004Inventors: Masakazu Murase, Masahiro Kawaguchi, Hiroaki Kayukawa, Satoshi Umemura
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Publication number: 20040206235Abstract: A piston type compressor includes a housing forming a cylinder bore. A drive shaft is supported by the housing. A cam plate is coupled to the drive shaft and is rotated by the rotation of the drive shaft. A piston is accommodated in the cylinder bore and is coupled to the cam plate. The rotation of the cam plate is converted into the reciprocating movement of the piston. In accordance with the reciprocating movement of the piston, gas is introduced into the cylinder bore, is compressed and is discharged from the cylinder bore. Compression reactive force is generated in compressing the gas by the piston, is transmitted to the housing through a compression reactive force transmission path and is received by the housing. A vibration damping member is made of a predetermined vibration damping alloy and is placed at least one location along the compression reactive force transmission path.Type: ApplicationFiled: February 3, 2004Publication date: October 21, 2004Inventors: Shiro Hayashi, Hideki Mitzutani, Atsuyuki Morishita, Hiroaki Kayukawa
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Publication number: 20040184924Abstract: A piston type compressor includes a housing forming a cylinder bore. A drive shaft is supported by the housing. A cam plate is coupled to the drive shaft and is rotated by the rotation of the drive shaft. A piston is accommodated in the cylinder bore and is coupled to the cam plate. The rotation of the cam plate is converted into the reciprocating movement of the piston. In accordance with the reciprocating movement of the piston, gas is introduced into the cylinder bore, is compressed and is discharged from the cylinder bore. Compression reactive force is generated in compressing the gas by the piston, is transmitted to the housing through a compression reactive force transmission path and is received by the housing. A vibration damping member is made of a predetermined vibration damping alloy and is placed at least one location along the compression reactive force transmission path.Type: ApplicationFiled: January 30, 2004Publication date: September 23, 2004Inventors: Shiro Hayashi, Hideki Mizutani, Atsuyuki Morishita, Hiroaki Kayukawa
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Publication number: 20040182236Abstract: A piston type compressor includes a housing forming a cylinder bore. A drive shaft is supported by the housing. A cam plate is coupled to the drive shaft and is rotated by the rotation of the drive shaft. A piston is accommodated in the cylinder bore and is coupled to the cam plate. The rotation of the cam plate is converted into the reciprocating movement of the piston. In accordance with the reciprocating movement of the piston, gas is introduced into the cylinder bore, is compressed and is discharged from the cylinder bore. Compression reactive force is generated in compressing the gas by the piston, is transmitted to the housing through a compression reactive force transmission path and is received by the housing. A vibration damping member is made of a predetermined vibration damping alloy and is placed at least one location along the compression reactive force transmission path.Type: ApplicationFiled: January 30, 2004Publication date: September 23, 2004Inventors: Shiro Hayashi, Hideki Mizutani, Atsuyuki Morishita, Hiroaki Kayukawa
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Patent number: 6786705Abstract: A variable displacement compressor has a drive shaft, a rotor supported by the drive shaft, a drive plate supported by the drive shaft and a hinge mechanism located between the rotor and the drive plate. The hinge mechanism includes a cam, which is located on the rotor, and a guide portion, which is located on the drive plate. The cam has a cam surface, which has a predetermined profile. One of the cam surface and the guide portion slides against the other in accordance with inclination of the drive plate. The guide portion traces a path corresponding to the profile of the cam surface with respect to the cam. The path includes a first path corresponding to a small displacement region of the compressor and a second path corresponding to a large displacement region of the compressor. The profile of the cam surface is determined such that the first path and the second path bulge in a direction opposite to each other to compensate for fluctuation of a top dead center position of the piston.Type: GrantFiled: December 24, 2002Date of Patent: September 7, 2004Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Hajime Kurita, Hiroshi Uneyama, Tetsuhiko Fukanuma, Hiroaki Kayukawa, Takahiro Moroi, Tatsuya Koide, Kenji Mochizuki
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Publication number: 20040123731Abstract: A variable displacement swash plate type compressor includes a bearing, a thrust bearing, a lug plate and urging means. The urging means is placed between the bearing and the lug plate and has urging force for reducing thrust force applied to the thrust bearing. The bearing receives radial force and thrust force.Type: ApplicationFiled: October 1, 2003Publication date: July 1, 2004Inventors: Masakazu Murase, Hiroaki Kayukawa, Hideki Mizutani, Tatsuya Koide, Takahisa Ban
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Publication number: 20040055456Abstract: A variable displacement compressor has a housing, a piston, a drive shaft, a rotor, a cam plate and a hinge mechanism. The hinge mechanism between the rotor and the cam plate guides the cam plate to incline and slide relative to the drive shaft. Thus, the displacement volume of the compressor is varied. The rotation of the drive shaft is converted to the reciprocation of the piston through the rotor, the hinge mechanism and the cam plate. The hinge mechanism includes first and second hinge elements that are respectively provided on the rotor and on the cam plate and engage each other. At least one of the first and second hinge elements has a degree of freedom for motion against the rotor and/or the cam plate to which it belongs.Type: ApplicationFiled: August 5, 2003Publication date: March 25, 2004Inventors: Hajime Kurita, Hiroshi Uneyama, Tetsuhiko Fukanuma, Hiroaki Kayukawa
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Publication number: 20040045305Abstract: An air conditioner has a refrigerant circuit, a control valve, a detector, a calculator, a suction pressure sensor and a compressor controller. The refrigerant circuit includes a variable displacement compressor. First and second pressure monitoring points are located in the refrigerant circuit. The control valve includes an actuator and a pressure sensing mechanism that has a pressure sensing member and a valve body. The detector detects cooling load information in the refrigerant circuit. The calculator calculates a target pressure in a relatively low pressure region in the refrigerant circuit in response to the detected cooling load information. The suction pressure sensor detects actual pressure in the reiatively low pressure region in the refrigerant circuit. The compressor controller controls the actuator to eliminate a differential between the calculated target pressure and the detected actual pressure.Type: ApplicationFiled: August 27, 2003Publication date: March 11, 2004Inventors: Masakazu Murase, Hiroaki Kayukawa, Hideki Mizutani, Sokichi Hibino
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Patent number: 6688852Abstract: A piston type compressor includes a housing, which defines a crank chamber. A valve plate forms a part of the housing. A drive shaft is located in the crank chamber. A contact member is plastically deformed and press fitted to the drive shaft. An inner wall and a first sub-plate are located in the housing and limit the axial movement of the drive shaft, respectively. After the contact member is attached to the drive shaft, the axial load required to change the position of the contact member is greater than the maximum axial load applied to the drive shaft due to the increase of the pressure in the crank chamber, and less than the load applied to the contact member by the first sub-plate in accordance with the difference in the thermal expansion coefficient of the housing and the drive shaft.Type: GrantFiled: November 6, 2001Date of Patent: February 10, 2004Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Hiroshi Uneyama, Tetsuhiko Fukanuma, Hiroshi Kubo, Hiroaki Kayukawa
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Publication number: 20030131725Abstract: A variable displacement compressor has a drive shaft, a rotor supported by the drive shaft, a drive plate supported by the drive shaft and a hinge mechanism located between the rotor and the drive plate. The hinge mechanism includes a cam, which is located on the rotor, and a guide portion, which is located on the drive plate. The cam has a cam surface, which has a predetermined profile. One of the cam surface and the guide portion slides against the other in accordance with inclination of the drive plate. The guide portion traces a path corresponding to the profile of the cam surface with respect to the cam. The path includes a first path corresponding to a small displacement region of the compressor and a second path corresponding to a large displacement region of the compressor. The profile of the cam surface is determined such that the first path and the second path bulge in a direction opposite to each other to compensate for fluctuation of a top dead center position of the piston.Type: ApplicationFiled: December 24, 2002Publication date: July 17, 2003Inventors: Hajime Kurita, Hiroshi Uneyama, Tetsuhiko Fukanuma, Hiroaki Kayukawa, Takahiro Moroi, Tatsuya Koide, Kenji Mochizuki
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Patent number: 6584886Abstract: A compressor performing a compression action and having a sliding location where one member slides with respect to another member, wherein the sliding portion is formed with sliding layers comprised of a binder comprised of polyetheretherketone and a solid lubricant dispersed in the binder.Type: GrantFiled: July 18, 2001Date of Patent: July 1, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Manabu Sugiura, Takayuki Kato, Takahiro Sugioka, Masahiro Kawaguchi, Hiroaki Kayukawa
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Patent number: 6582200Abstract: A swash plate compressor provided with a housing internally defining and forming cylinder bores, a crank chamber, a suction chamber, and a discharge chamber; pistons accommodated in the cylinder bores to be able to reciprocate in them; a drive shaft driven by an external drive source and supported by the housing; a swash plate synchronously rotatably supported with respect to the drive shaft; and shoes at the front and rear of the swash plate for driving the pistons; wherein the shoes are mainly comprised of a magnesium-based material.Type: GrantFiled: June 25, 2001Date of Patent: June 24, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Takayuki Kato, Takahiro Suqioka, Hiroaki Kayukawa, Masahiro Kawaguchi, Manabu Sugiura
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Patent number: 6558133Abstract: A variable displacement compressor includes a supply passage for supplying refrigerant gas from a discharge chamber to a crank chamber and a bleed passage for bleeding the refrigerant gas from the crank chamber to a suction chamber. An oil separator is connected to a drive shaft and is located in the bleed passage. The oil separator rotates together with the drive shaft to centrifugally separate lubricant oil from the refrigerant gas that flows in the bleed passage. An oil chamber is formed in a compressor housing for receiving the separated oil. The pressure in the oil chamber is equal to or greater than the pressure in the crank chamber. The lubricant oil rapidly returns to the crank chamber through a return passage.Type: GrantFiled: November 19, 2001Date of Patent: May 6, 2003Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Tetsuhiko Fukanuma, Masahiro Kawaguchi, Hiroaki Kayukawa, Hiroshi Uneyama, Minoru Mera
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Patent number: 6547533Abstract: A piston type compressor has a housing, a crank chamber and a drive shaft supported by the housing. A front restriction and a rear restriction are located in the housing. The front and rear restrictions restrict axial movement of the drive shaft. The front restriction restricts forward movement of the drive shaft. The rear restriction restricts rearward axial movement of the drive shaft. A first clearance is located between the rear end of the drive shaft and the rear restriction when the drive shaft is restricted by the front restriction. A second clearance is formed between the piston and a valve plate when the drive shaft is restricted by the front restriction and when the piston is in the top dead center position. The first clearance is narrower than the second clearance. The method of assembly the piston easily sets the first clearance.Type: GrantFiled: January 10, 2001Date of Patent: April 15, 2003Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Masaki Ota, Kazuya Kimura, Hiroaki Kayukawa, Satoshi Umemura, Ken Suitou
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Publication number: 20030031569Abstract: A piston type compressor includes a housing forming a cylinder bore. A drive shaft is supported by the housing. A cam plate is coupled to the drive shaft and is rotated by the rotation of the drive shaft A piston is accommodated in the cylinder bore and is coupled to the cam plate. The rotation of the cam plate is converted into the reciprocating movement of the piston. In accordance with the reciprocating movement of the piston, gas is introduced into the cylinder bore, is compressed and is discharged from the cylinder bore. Compression reactive force is generated in compressing the gas by the piston, is transmitted to the housing through a compression reactive force transmission path and is received by the housing. A vibration damping member is made of a predetermined vibration damping alloy and is placed at least one location along the compression reactive force transmission path.Type: ApplicationFiled: July 16, 2002Publication date: February 13, 2003Inventors: Shiro Hayashi, Hideki Mizutani, Atsuyuki Morishita, Hiroaki Kayukawa
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Publication number: 20030025276Abstract: A shaft sealing device 50 may comprise a first lip 51 and a second lip 55 that contact a circumferential surface 8a of a drive shaft 8. The first lip 51 may include a movable portion (bendable portion) 53 that extends from a fixed portion 52. A plurality of concave portions (recesses) 54 may be defined around the outer circumferential surface of the movable portion 53. Thin portions 59a are defined corresponding to the concave portions 54. Thick portions 59b are defined adjacent to the thin portions 59a and are preferably thicker than the thin portions 59a. Because of the effect of concave portions 54, the stress of the first lip 51 is reduced when the shaft sealing device 50 is disposed around the drive shaft 8. In addition, because the thin portions 59a and thick portions 59b are intermittently disposed in the circumferential direction on the first lip 51, the pressure of the refrigerant gas within the crank chamber 9 acts upon the space 58.Type: ApplicationFiled: July 23, 2002Publication date: February 6, 2003Inventors: Takayuki Kato, Hiroaki Kayukawa, Tetsuhiko Fukanuma, Hiroshi Kubo
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Patent number: 6514049Abstract: A control valve is used in connection with a variable displacement compressor that varies the discharge capacity by controlling an inclination of a cam plate located in a crank chamber. The inclination of the cam plate is variable based on crank chamber pressure caused by refrigerant in the crank chamber. Monitor pressure is monitored at a predetermined point in a refrigerant circuit for causing a change in the crank chamber pressure and ultimately varying the discharge capacity. The control valve has a housing, an internal control valve mechanism and an external control valve mechanism. The internal control valve mechanism is located inside the valve housing and has a first valve body and a first reacting member. The first reacting member is connected to the first valve body for reacting to the monitor pressure to cause a change in the crank chamber pressure. The external control valve mechanism is located inside the valve housing and has a second valve body and a second reacting member.Type: GrantFiled: August 3, 2001Date of Patent: February 4, 2003Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Minoru Mera, Hideki Mizutani, Kazuya Kimura, Masahiro Kawaguchi, Takeshi Imanishi, Hiroaki Kayukawa
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Patent number: 6487958Abstract: The object of the present invention is to form a film of a high quality on a constituent part in a compressor. The compressor has a swash plate as a constituent part to be filmed. The swash plate on which the film is to be formed is arranged on a seat of a film forming device. An adhesive layer is formed to the end surfaces of the swash plate in advance. A sheet to form a film is absorbed to a hollow body of a suction device of the film forming device, and press-contacted to the swash plate. The sheet is thus adhered to the end surface of the swash plate.Type: GrantFiled: January 18, 2001Date of Patent: December 3, 2002Assignee: Kabushiki Kaisha Toyoda Jidoshokki SeisakushoInventors: Manabu Sugiura, Hiroaki Kayukawa, Kazuaki Iwama, Naohiko Isomura, Shigeki Kawachi