Patents by Inventor Hiroaki Kayukawa

Hiroaki Kayukawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20020172602
    Abstract: A variable displacement compressor includes a supply passage for supplying refrigerant gas from a discharge chamber to a crank chamber and a bleed passage for bleeding the refrigerant gas from the crank chamber to a suction chamber. An oil separator is connected to a drive shaft and is located in the bleed passage. The oil separator rotates together with the drive shaft to centrifugally separate lubricant oil from the refrigerant gas that flows in the bleed passage. An oil chamber is formed in a compressor housing for receiving the separated oil. The pressure in the oil chamber is equal to or greater than the pressure in the crank chamber. The lubricant oil rapidly returns to the crank chamber through a return passage.
    Type: Application
    Filed: November 19, 2001
    Publication date: November 21, 2002
    Inventors: Tetsuhiko Fukanuma, Masahiro Kawaguchi, Hiroaki Kayukawa, Hiroshi Uneyama, Minoru Mera
  • Patent number: 6481976
    Abstract: A variable capacity type compressor has a tiltable swash plate and pistons. A control valve is arranged to change the pressure in the crank chamber, to vary the capacity of the compressor by changing the inclination angle of the swash plate by changing the pressure in the crank chamber. The control valve has independently movable first and second plungers and a coil arranged around the first and second plungers so that the coil generates an electromagnetic attraction force acting on and between the first and second plungers. First and second valve elements provided on the first and second plungers can adjust the degree of opening of the first and second fluid passages.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: November 19, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Kazuya Kimura, Masahiro Kawaguchi, Hiroaki Kayukawa, Tetsuhiko Fukanuma
  • Publication number: 20020155004
    Abstract: A swash plate type compressor that has a pair of shoes between a swash plate and a piston. The motion of the swash plate is transmitted to the piston through the shoes. Each piston reciprocates according to the transmitted monitor. A coating is applied to each surface of the swash plate to contact the corresponding shoe. The surface of each coating is flat. Each shoe includes a substantially flat surface, which contacts the swash plate, and semi-spherical portion, which is fitted to the piston. Each substantially flat surface includes a main chamfered portion near the periphery. The inclination angle of each main chamfered portion will respect to the corresponding coating in a predetermined angle or less. Each coating contacts one of the substantially flat surfaces. The maximum distance between each main chamfered portion and the corresponding coating is equal to or less than the thickness of the corresponding coating.
    Type: Application
    Filed: September 17, 2001
    Publication date: October 24, 2002
    Inventors: Tetsuhiko Fukanuma, Hiroaki Kayukawa, Masahiro Kawaguchi
  • Patent number: 6443707
    Abstract: A control valve for variable displacement compressor that prevents fluid fixation between a rod and a guide hole is provided. A first rod (89) extends through a first guide hole (88) to couple a bellows (87) to a valve body (74). A second rod (96) extends through a second guide hole (95) to couple a movable iron core (93) to the valve body (74). Tapered surfaces (89b, 96b) are formed on the outer surfaces of the first and second rods (89, 96). The space-between each tapered surface (89b 96b) and the inner surface (88a, 95a) of the corresponding guide hole (88, 95) is wider in the vicinity of a high pressure zone (73, 90) than in the vicinity of a low pressure zone (84, 91).
    Type: Grant
    Filed: July 18, 2000
    Date of Patent: September 3, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Kazuya Kimura, Hiroaki Kayukawa
  • Patent number: 6435848
    Abstract: A variable capacity type compressor has a swash plate, pistons reciprocating in the cylinder bores, a suction chamber, and a discharge chamber. A check valve arranged in the compressor. The check valve has a valve seat member having a flow passage and a valve seat, a case attached to the valve seat member, and a valve element arranged in the case for cooperation with the valve seat. The case has a communication hole formed therethrough to allow the gas to flow from the flow passage through the communication hole to the outside circuit. The case has a damper chamber formed therein on the back side of the valve element to damp vibration of the valve element.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: August 20, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Kazuhiko Minami, Hiroaki Kayukawa, Kazuya Kimura, Atsuyuki Morishita
  • Publication number: 20020085924
    Abstract: A piston type compressor includes a housing, which defines a crank chamber. A valve plate forms a part of the housing. A drive shaft is located in the crank chamber. A contact member is plastically deformed and press fitted to the drive shaft. An inner wall and a first sub-plate are located in the housing and limit the axial movement of the drive shaft, respectively. After the contact member is attached to the drive shaft, the axial load required to change the position of the contact member is greater than the maximum axial load applied to the drive shaft due to the increase of the pressure in the crank chamber, and less than the load applied to the contact member by the first sub-plate in accordance with the difference in the thermal expansion coefficient of the housing and the drive shaft.
    Type: Application
    Filed: November 6, 2001
    Publication date: July 4, 2002
    Inventors: Hiroshi Uneyama, Tetsuhiko Fukanuma, Hiroshi Kubo, Hiroaki Kayukawa
  • Publication number: 20020031434
    Abstract: A swash plate used in a compressor. A side of the swash plate that contacts head side shoes is coated with two layers. The first layer is formed of aluminum material and the second layer is formed with solid lubricant. A side of the swash plate that contacts skirt side shoes is coated with a single layer of solid lubricant. Accordingly, the swash plate has a sufficiently wear resistance on both sides for the minimized cost.
    Type: Application
    Filed: March 14, 2001
    Publication date: March 14, 2002
    Inventors: Manabu Sugiura, Kazuaki Iwama, Naohiki Isomura, Shigeki Kawachi, Hiroaki Kayukawa
  • Patent number: 6354810
    Abstract: A variable capacity type compressor has a swash plate, pistons reciprocating in the cylinder bores, a suction chamber, and a discharge chamber. A check valve arranged in the compressor. The check valve has a valve seat member having a flow passage and a valve seat, a case attached to the valve seat member, and a valve element arranged in the case for cooperation with the valve seat. The case has a communication hole formed therethrough to allow the gas to flow from the flow passage through the communication hole to the outside circuit. An annular groove is formed in the outer peripheral surface of the valve element to allow a leaking gas to flow from the clearance space between the valve element and the valve housing to the exterior of the valve housing.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: March 12, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Kazuhiko Minami, Takeshi Imanishi, Hiroaki Kayukawa, Kazuya Kimura, Yuji Kaneshige
  • Publication number: 20020025259
    Abstract: A compressor performing a compression action and having a sliding location where one member slides with respect to another member, wherein the sliding portion is formed with sliding layers comprised of a binder comprised of polyetheretherketone and a solid lubricant dispersed in the binder.
    Type: Application
    Filed: July 18, 2001
    Publication date: February 28, 2002
    Applicant: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Manabu Sugiura, Takayuki Kato, Takahiro Sugioka, Masahiro Kawaguchi, Hiroaki Kayukawa
  • Publication number: 20020018723
    Abstract: A control valve is used in connection with a variable displacement compressor that varies the discharge capacity by controlling an inclination of a cam plate located in a crank chamber. The inclination of the cam plate is variable based on crank chamber pressure caused by refrigerant in the crank chamber. Monitor pressure is monitored at a predetermined point in a refrigerant circuit for causing a change in the crank chamber pressure and ultimately varying the discharge capacity. The control valve has a housing, an internal control valve mechanism and an external control valve mechanism. The internal control valve mechanism is located inside the valve housing and has a first valve body and a first reacting member. The first reacting member is connected to the first valve body for reacting to the monitor pressure to cause a change in the crank chamber pressure. The external control valve mechanism is located inside the valve housing and has a second valve body and a second reacting member.
    Type: Application
    Filed: August 3, 2001
    Publication date: February 14, 2002
    Inventors: Minoru Mera, Hideki Mizutani, Kazuya Kimura, Masahiro Kawaguchi, Takeshi Imanishi, Hiroaki Kayukawa
  • Patent number: 6344280
    Abstract: A swash plate for a swash plate compressor, wherein aluminum alloy containing 12 to 60% of Si and, as required, 0.1 to 30% of Sn is sprayed onto the iron or aluminum base plate of the swash plate compressor to form a seizure-resisting and abrasion-resisting surface layer dispersed with granulated Si.
    Type: Grant
    Filed: November 29, 1999
    Date of Patent: February 5, 2002
    Assignees: Taiho Kogyo Co., Ltd., Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Syogo Muramatsu, Masanori Akiduki, Hiroaki Kayukawa, Hideki Mizutani, Manabu Sugiura, Hiroyuki Nakaima
  • Publication number: 20020006336
    Abstract: A swash plate compressor provided with a housing internally defining and forming cylinder bores, a crank chamber, a suction chamber, and a discharge chamber; pistons accommodated in the cylinder bores to be able to reciprocate in them; a drive shaft driven by an external drive source and supported by the housing; a swash plate synchronously rotatably supported with respect to the drive shaft; and shoes at the front and rear of the swash plate for driving the pistons; wherein the shoes are mainly comprised of a magnesium-based material.
    Type: Application
    Filed: June 25, 2001
    Publication date: January 17, 2002
    Applicant: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Takayuki Kato, Takahiro Sugioka, Hiroaki Kayukawa, Masahiro Kawaguchi, Manabu Sugiura
  • Patent number: 6337141
    Abstract: The seizure resistance of an Al-based flame-sprayed layer formed on the swash plate of a swash-plate type comressor is increased to such a level comparable to that of a flame-sprayed bronze layer. The Al-based flame-sprayed layer of the present invention contains: from 12 to 60% of Si and granular Si particles dispersed in the matrix thereof, and at least one dispersing phase of graphite carbon, amorphous carbon and carbon, the crystallizing degree of which is between the graphite carbon and amorphous carbon, and MoS2.
    Type: Grant
    Filed: December 16, 1999
    Date of Patent: January 8, 2002
    Assignees: Taiho Kogyo Co., Ltd., Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Toyokazu Yamada, Soo-Myung Hong, Masanori Akiduki, Takashi Kokubo, Hiroaki Kayukawa, Hideki Mizutani, Manabu Sugiura, Takeshi Imanishi
  • Publication number: 20010029837
    Abstract: By changing the inclination of a cam plate, the stroke of a piston is changed to change the discharge displacement a of compressor. A hinge mechanism is positioned between a rotating support and the cam plate. The hinge mechanism includes a guide pin, and the guide pin transfers the rotational motion of the rotating support to the cam plate and permits inclination of the cam plate. At least a part of the guide pin is hollow.
    Type: Application
    Filed: April 10, 2001
    Publication date: October 18, 2001
    Inventors: Hiroaki Kayukawa, Kiyohiro Yamada, Masanobu Tomita
  • Publication number: 20010023636
    Abstract: The object of the present invention is to offer methods for forming a film of a high quality on a swash plate for a swash plate type compressor simply and the film formed swash plate.
    Type: Application
    Filed: March 12, 2001
    Publication date: September 27, 2001
    Inventors: Manabu Sugiura, Yoshifumi Kato, Hiroaki Kayukawa, Toshihisa Shimo, Takayuki Kato
  • Publication number: 20010021348
    Abstract: A piston type compressor has a housing, a crank chamber and a drive shaft supported by the housing. A front restriction and a rear restriction are located in the housing. The front and rear restrictions restrict axial movement of the drive shaft. The front restriction restricts forward movement of the drive shaft. The rear restriction restricts rearward axial movement of the drive shaft. A first clearance is located between the rear end of the drive shaft and the rear restriction when the drive shaft is restricted by the front restriction. A second clearance is formed between the piston and a valve plate when the drive shaft is restricted by the front restriction and when the piston is in the top dead center position. The first clearance is narrower than the second clearance. The method of assembly the piston easily sets the first clearance.
    Type: Application
    Filed: January 10, 2001
    Publication date: September 13, 2001
    Inventors: Masaki Ota, Kazuya Kimura, Hiroaki Kayukawa, Satoshi Umemura, Ken Suitou
  • Patent number: 6283722
    Abstract: A variable displacement type swash plate compressor that prevents a drive shaft from moving axially when the difference between a crank chamber pressure and a cylinder bore pressure becomes excessive. A hinge mechanism has a support arm extending from a lug plate and a guide pin extends from a swash plate. The head portion of the guide pin fits in a guide hole formed in the support arm. A cutaway surface is formed in a part of the support arm that defines the guide hole. The cutaway surface forms a clearance in the hinge. The clearance permits the swash plate to move without pulling the drive shaft.
    Type: Grant
    Filed: March 31, 2000
    Date of Patent: September 4, 2001
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Kenji Takenaka, Hiroaki Kayukawa, Tetsuhiko Fukanuma, Masahiro Kawaguchi, Hideki Mizutani, Suguru Hirota, Hiroyuki Nakaima
  • Publication number: 20010017078
    Abstract: The object of the present invention is to form a film of a high quality on a constituent part in a compressor.
    Type: Application
    Filed: January 18, 2001
    Publication date: August 30, 2001
    Inventors: Manabu Sugiura, Hiroaki Kayukawa, Kazuaki Iwama, Naohiko Isomura, Shigeki Kawachi
  • Patent number: D457531
    Type: Grant
    Filed: June 29, 1999
    Date of Patent: May 21, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Kazuya Kimura, Kenji Takenaka, Hiroaki Kayukawa, Masaki Ota
  • Patent number: D460460
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: July 16, 2002
    Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
    Inventors: Hiroaki Kayukawa, Kenji Takenaka, Kazushige Murao, Takahiro Hamaoka