Patents by Inventor Hiromitsu Kuroda

Hiromitsu Kuroda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10799944
    Abstract: A copper alloy material manufacturing equipment for manufacturing a copper alloy material by continuously casting molten copper. The equipment includes an element adding means for adding a metal element to the molten copper, a tundish for holding the molten copper containing the metal element, a pouring nozzle connected to the tundish to feed the molten copper from the tundish, and a trapping member arranged inside the tundish and including a same type of material as at least one of an oxide of the metal element, a nitride of the metal element, a carbide of the metal element and a sulfide of the metal element.
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: October 13, 2020
    Assignee: HITACHI METALS, LTD.
    Inventors: Keisuke Fujito, Shohei Hata, Takayuki Tsuji, Hiromitsu Kuroda
  • Patent number: 10718037
    Abstract: A copper alloy material production method is provided. A copper raw material including not higher than 30 ppm by mass of oxygen is melted to form a molten copper. Not lower than 4 ppm by mass and not higher than 55 ppm by mass of titanium is added to the molten copper. After the adding of the titanium, not lower than 100 ppm by mass and not higher than 7000 ppm by mass of magnesium is added.
    Type: Grant
    Filed: February 24, 2016
    Date of Patent: July 21, 2020
    Assignee: HITACHI METALS, LTD.
    Inventors: Shohei Hata, Takayuki Tsuji, Hiromitsu Kuroda, Keisuke Fujito
  • Publication number: 20200075193
    Abstract: Bendability of a copper alloy wire is improved without decrease in an electrical conductivity of the copper alloy wire made of copper alloy containing zirconium. A cable includes: a two-core stranded wire formed by intertwining two electrical wires made of a conductor and an insulating layer covering the conductor; a filler formed around the two-core stranded wire; and a sheath formed around the filler and the electrical wire. The conductor is a copper alloy wire in which a precipitate containing the zirconium disperses, and has a crystal gain diameter that is equal to or smaller than 1 ?m, an electrical conductivity that is equal to or higher than 87% IACS, and a tensile stress that is equal to or larger than 545 MPa.
    Type: Application
    Filed: August 12, 2019
    Publication date: March 5, 2020
    Inventors: Kazuhisa TAKAHASHI, Shohei HATA, Hiromitsu KURODA, Toru SUMI, Kazuya NISHI, Keisuke FUJITO, Takayuki TUJI
  • Publication number: 20190272932
    Abstract: An insulated wire includes a conductor including a copper material, and an insulation layer that is formed on an outer periphery of the conductor. A restoring temperature TB of the conductor is not more than 130° C. The restoring temperature TB is a temperature that is needed to restore a conductivity of the conductor after a coil processing to a conductivity of the conductor before the coil processing.
    Type: Application
    Filed: September 27, 2018
    Publication date: September 5, 2019
    Inventors: Hiromitsu KURODA, Shohei HATA, Takayuki TSUJI, Keisuke FUJITO
  • Patent number: 10399167
    Abstract: An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer that covers a periphery of the core and includes a zinc. The covering layer includes an outermost layer consisting of an ?-phase of a copper-zinc based alloy. The outermost layer has a Cu concentration of 12 to 20 mass % and a variation range within 5 mass % in the Cu concentration in a longitudinal direction of the electrode wire.
    Type: Grant
    Filed: January 7, 2015
    Date of Patent: September 3, 2019
    Assignee: HITACHI METALS, LTD.
    Inventors: Takayuki Tsuji, Hiromitsu Kuroda, Tetsuya Tokumitsu, Takamitsu Kimura, Yosuke Shiba, Hiroshi Matsuzaki, Yuichi Komuro, Shingo Amamiya
  • Patent number: 10384282
    Abstract: An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer that covers a periphery of the core and includes a zinc. The covering layer includes an outermost layer consisting of an ?-phase of a copper-zinc based alloy. The outermost layer has a Vickers hardness of 200 to 300 Hv.
    Type: Grant
    Filed: January 7, 2015
    Date of Patent: August 20, 2019
    Assignee: HITACHI METALS, LTD.
    Inventors: Takayuki Tsuji, Hiromitsu Kuroda, Tetsuya Tokumitsu, Takamitsu Kimura, Yosuke Shiba, Hiroshi Matsuzaki, Yuichi Komuro, Shingo Amamiya
  • Patent number: 10307848
    Abstract: An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer covering a periphery of the core and including a zinc. The covering layer includes an inner layer including a ?-phase of copper-zinc based alloy and covering the periphery of the core, and an outer layer including an ?-phase of copper-zinc based alloy and covering a periphery of the inner layer. An x-ray diffraction intensity of (0001) of the ?-phase is more than twice an x-ray diffraction intensity of (332) of the ?-phase.
    Type: Grant
    Filed: November 7, 2014
    Date of Patent: June 4, 2019
    Assignee: HITACHI METALS, LTD.
    Inventors: Takayuki Tsuji, Hiromitsu Kuroda, Tetsuya Tokumitsu, Takamitsu Kimura, Yosuke Shiba, Hiroshi Matsuzaki, Yuichi Komuro, Shingo Amamiya
  • Patent number: 10030287
    Abstract: A soft dilute copper alloy material includes 2 mass ppm to 12 mass ppm of sulfur, more than 2 mass ppm and not more than 30 mass ppm of oxygen, 4 mass ppm to 55 mass ppm of Ti, and a balance including copper. An average crystal grain size is not more than 20 ?m in a surface layer up to a depth of 50 ?m from a surface. The average crystal grain size in the surface layer is less than the average crystal grain size in an inner portion located more interiorly than the surface layer.
    Type: Grant
    Filed: February 8, 2011
    Date of Patent: July 24, 2018
    Assignee: HITACHI METALS, LTD.
    Inventors: Seigi Aoyama, Toru Sumi, Hiromitsu Kuroda, Hideyuki Sagawa
  • Patent number: 10006138
    Abstract: A copper foil includes a copper-based metal sheet including mainly a copper, and a surface-treated layer that is provided on the copper-based metal sheet and includes an amorphous layer including oxygen and a metal with a higher oxygen affinity than a copper. A total thickness of the copper-based metal sheet and the surface-treated layer is less than 0.55 mm.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: June 26, 2018
    Assignee: HITACHI METALS, LTD.
    Inventors: Hideyuki Sagawa, Keisuke Fujito, Takumi Sato, Hiromitsu Kuroda
  • Patent number: 9960289
    Abstract: A solder joint material includes a copper-based metal material including mainly a copper, a surface-treated layer that is provided on the copper-based metal material and includes an amorphous layer including oxygen and a metal with a higher oxygen affinity than a copper, and a Sn-based solder plating layer provided on the surface-treated layer.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: May 1, 2018
    Assignee: HITACHI METALS, LTD.
    Inventors: Hideyuki Sagawa, Keisuke Fujito, Takayuki Tsuji, Hiromitsu Kuroda
  • Patent number: 9884467
    Abstract: A copper-based material includes a base comprising copper and a surface treatment layer disposed on a surface of the base, the surface treatment layer including an amorphous layer containing a metal element that has a greater affinity for oxygen than for copper, oxygen, and, optionally, copper diffused from the base.
    Type: Grant
    Filed: May 29, 2013
    Date of Patent: February 6, 2018
    Assignee: HITACHI CABLE, LTD.
    Inventors: Seigi Aoyama, Hideyuki Sagawa, Toru Sumi, Keisuke Fujito, Hiromitsu Kuroda
  • Publication number: 20170368599
    Abstract: A copper alloy material manufacturing equipment for manufacturing a copper alloy material by continuously casting molten copper. The equipment includes an element adding means for adding a metal element to the molten copper, a tundish for holding the molten copper containing the metal element, a pouring nozzle connected to the tundish to feed the molten copper from the tundish, and a trapping member arranged inside the tundish and including a same type of material as at least one of an oxide of the metal element, a nitride of the metal element, a carbide of the metal element and a sulfide of the metal element.
    Type: Application
    Filed: June 14, 2017
    Publication date: December 28, 2017
    Inventors: Keisuke Fujito, Shohei Hata, Takayuki Tsuji, Hiromitsu Kuroda
  • Patent number: 9842953
    Abstract: A rectangular conductor for a solar battery and a lead wire for a solar battery, in which warping or damaging of a silicon crystal wafer is hard to occur at the time of bonding a connection lead wire even when a silicon crystal wafer is configured to have a thin sheet structure, can be provided. A conductor 1 having a volume resistivity equal to or less than 50 ??·mm, and a 0.2% yield strength value equal to or less than 90 MPa in a tensile test is formed into a rectangular conductor 10 for a solar battery having a rectangular cross section, and a surface of the rectangular conductor 10 for a solar battery is coated with a solder plating film 13, to provide a lead wire 20 for a solar battery.
    Type: Grant
    Filed: April 2, 2013
    Date of Patent: December 12, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Yuju Endo, Takashi Nemoto, Hiromitsu Kuroda, Atsushi Ootake, Syuji Kawasaki, Hiroshi Bando
  • Patent number: 9805836
    Abstract: A dilute copper alloy material used in an environment with presence of hydrogen includes pure copper including an inevitable impurity, more than 2 mass ppm of oxygen, and an additive element selected from the group consisting of Mg, Zr, Nb, Ca, V, Fe, Al, Si, Ni, Mn, Ti and Cr, the additive element being capable of forming an oxide in combination with the oxygen. A method of manufacturing a dilute copper alloy member excellent in characteristics of resistance to hydrogen embrittlement includes melting the dilute copper alloy material by SCR continuous casting and rolling at a copper melting temperature of not less than 1100° C. and not more than 1320° C. to make molten metal, forming a cast bar from the molten metal, and forming the dilute copper alloy member by hot-rolling the cast bar.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: October 31, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Hiromitsu Kuroda, Toru Sumi, Hideyuki Sagawa, Seigi Aoyama
  • Patent number: 9769933
    Abstract: A printed circuit board includes a substrate, and a wiring provided on the substrate. The wiring includes a copper-based metal wire provided on the substrate and a surface-treated layer provided on the copper-based metal wire. The copper-based metal wire includes mainly a copper. The surface-treated layer includes an amorphous layer including oxygen and a metal with a higher oxygen affinity than the copper.
    Type: Grant
    Filed: October 15, 2014
    Date of Patent: September 19, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Hideyuki Sagawa, Keisuke Fujito, Takayuki Tsuji, Kotaro Tanaka, Hiromitsu Kuroda
  • Publication number: 20170261265
    Abstract: There is provide an apparatus for manufacturing a copper alloy metal material, including: a tundish in which molten copper is stored; a pouring nozzle through which the molten copper passes, the molten copper being flowed out from the tundish; a pressure variation device that varies a pressure applied to the pouring nozzle by the molten copper; and a controller that controls the pressure variation device so as to remove inclusions adhered to the pouring nozzle, by increasing the pressure applied to the pouring nozzle by the molten copper.
    Type: Application
    Filed: March 2, 2017
    Publication date: September 14, 2017
    Inventors: Keisuke FUJITO, Shohei Hata, Takayuki Tsuji, Hiromitsu Kuroda
  • Patent number: 9734937
    Abstract: Provided are a soft dilute-copper alloy wire and soft dilute-copper alloy twisted wire which have high electrical conductivity and high bending life and can limit disconnection during use compared with oxygen-free copper wire, and also provided are an insulated wire, coaxial cable, and composite cable using the soft dilute-copper alloy wire and soft dilute-copper alloy twisted wire. The soft dilute-copper alloy wire is subjected to annealing treatment by elongation processing of soft dilute-copper alloy material comprising copper and an additive element selected from the group consisting of Ti, Mg, Zr, Nb, Ca, V, Ni, Hf, Fe, Mn and Cr, with inevitable impurities as the balance, wherein the soft dilute-copper alloy wire has an average grain size that is 20 ?m or less in a surface layer having a depth of 50 ?m from the surface, and an elongation value that is at least 1% higher than the average elongation value of oxygen-free copper wire that has been subjected to the aforementioned annealing treatment.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: August 15, 2017
    Assignee: HITACHI METALS, LTD.
    Inventors: Seigi Aoyama, Toru Sumi, Hiromitsu Kuroda, Hideyuki Sagawa
  • Publication number: 20170072489
    Abstract: An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer that covers a periphery of the core and includes a zinc. The covering layer includes an outermost layer consisting of an ?-phase of a copper-zinc based alloy. The outermost layer has a Vickers hardness of 200 to 300 Hv.
    Type: Application
    Filed: January 7, 2015
    Publication date: March 16, 2017
    Inventors: Takayuki TSUJI, Hiromitsu KURODA, Tetsuya TOKUMITSU, Takamitsu KIMURA, Yosuke SHIBA, Hiroshi MATSUZAKI, Yuichi KOMURO, Shingo AMAMIYA
  • Publication number: 20170014927
    Abstract: An electrical discharge machining electrode wire includes a core including a copper or a copper alloy, and a covering layer that covers a periphery of the core and includes a zinc. The covering layer includes an outermost layer consisting of an s-phase of a copper-zinc based alloy. The outermost layer has a Cu concentration of 12 to 20 mass % and a variation range within 5 mass % in the Cu concentration in a longitudinal direction of the electrode wire.
    Type: Application
    Filed: January 7, 2015
    Publication date: January 19, 2017
    Inventors: Takayuki TSUJI, Hiromitsu KURODA, Tetsuya TOKUMITSU, Takamitsu KIMURA, Yosuke SHIBA, Hiroshi MATSUZAKI, Yuichi KOMURO, Shingo AMAMIYA
  • Publication number: 20170016090
    Abstract: A copper alloy material production method is provided. A copper raw material including not higher than 30 ppm by mass of oxygen is melted to form a molten copper. Not lower than 4 ppm by mass and not higher than 55 ppm by mass of titanium is added to the molten copper. After the adding of the titanium, not lower than 100 ppm by mass and not higher than 7000 ppm by mass of magnesium is added.
    Type: Application
    Filed: February 24, 2016
    Publication date: January 19, 2017
    Inventors: Shohei HATA, Takayuki TSUJI, Hiromitsu KURODA, Keisuke FUJITO