Patents by Inventor Hiromitsu Kuroda

Hiromitsu Kuroda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9530918
    Abstract: A rectangular conductor for a solar battery and a lead wire for a solar battery, in which warping or damaging of a silicon crystal wafer is hard to occur at the time of bonding a connection lead wire even when a silicon crystal wafer is configured to have a thin sheet structure, can be provided. A conductor 1 having a volume resistivity equal to or less than 50 ??·mm, and a 0.2% yield strength value equal to or less than 90 MPa in a tensile test is formed into a rectangular conductor 10 for a solar battery having a rectangular cross section, and a surface of the rectangular conductor 10 for a solar battery is coated with a solder plating film 13, to provide a lead wire 20 for a solar battery.
    Type: Grant
    Filed: November 20, 2015
    Date of Patent: December 27, 2016
    Assignee: HITACHI METALS, LTD.
    Inventors: Yuju Endo, Takashi Nemoto, Hiromitsu Kuroda, Atsushi Ootake, Syuji Kawasaki, Hiroshi Bando
  • Patent number: 9508883
    Abstract: A rectangular conductor for a solar battery and a lead wire for a solar battery, in which warping or damaging of a silicon crystal wafer is hard to occur at the time of bonding a connection lead wire even when a silicon crystal wafer is configured to have a thin sheet structure, can be provided. A conductor 1 having a volume resistivity equal to or less than 50 ??·mm, and a 0.2% yield strength value equal to or less than 90 MPa in a tensile test is formed into a rectangular conductor 10 for a solar battery having a rectangular cross section, and a surface of the rectangular conductor 10 for a solar battery is coated with a solder plating film 13, to provide a lead wire 20 for a solar battery.
    Type: Grant
    Filed: April 7, 2014
    Date of Patent: November 29, 2016
    Assignee: HITACHI METALS, LTD.
    Inventors: Yuju Endo, Takashi Nemoto, Hiromitsu Kuroda, Atsushi Ootake, Syuji Kawasaki, Hiroshi Bando
  • Patent number: 9421645
    Abstract: A solder joint material includes a Zn-based metal material including mainly of Zn, an Al-based metal material including mainly of Al and provided on the Zn-based metal material, a Cu-based metal material including mainly of Cu and provided on the Al-based metal material, and a surface-treated layer provided on the Cu-based metal material and including an amorphous layer including oxygen and a metal with a higher oxygen affinity than a copper.
    Type: Grant
    Filed: September 25, 2014
    Date of Patent: August 23, 2016
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yuichi Oda, Hideyuki Sagawa, Kazuma Kuroki, Hiromitsu Kuroda, Kotaro Tanaka, Hiroaki Numata
  • Patent number: 9393645
    Abstract: The disclosed junction material, manufacturing method thereof, and manufacturing method of junction structure utilize lead-free materials and ensure a high reliability of the junction between a semiconductor element and a frame or substrate, or, between a metal plate and another metal plate. For junctions between a semiconductor element and a frame or substrate, by using as the JUNCTION MATERIAL a laminate material comprising a Zn-based metallic layer (101), Al-based metallic layers (102a, 102b) on both sides thereof, and X-based metallic layers (103a, 103b) (X=Cu, Au, Ag or Sn) on the outside of both the Al-based metallic layers (102a, 102b), even in an oxygen-rich environment, the superficial X-based metallic layers protect the Zn and Al from oxidation until said junction material melts, preserving the wettability and bondability of said junction material as solder and securing the high reliability of the junction.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: July 19, 2016
    Assignee: Hitachi Metals, Ltd.
    Inventors: Takuto Yamaguchi, Masahide Okamoto, Osamu Ikeda, Hiromitsu Kuroda, Kazuma Kuroki, Shohei Hata, Yuichi Oda
  • Publication number: 20160133760
    Abstract: A solar cell lead wire includes a molten solder plated layer on a strip-shaped conductive material. The thickness of the oxide film on a surface to the molten solder plate layer is suppressed to be not more than 7 nm.
    Type: Application
    Filed: January 15, 2016
    Publication date: May 12, 2016
    Inventors: Hajime NISHI, Yuju ENDO, Ken TAKAHASHI, Hiromitsu KURODA, Hiroyuki AKUTSU, Katsunori SAWAHATA, Hiroshi BANDO, Iku HIGASHIDANI, Hiroshi OKIKAWA
  • Publication number: 20160079458
    Abstract: A rectangular conductor for a solar battery and a lead wire for a solar battery, in which warping or damaging of a silicon crystal wafer is hard to occur at the time of bonding a connection lead wire even when a silicon crystal wafer is configured to have a thin sheet structure, can be provided. A conductor 1 having a volume resistivity equal to or less than 50 ??·mm, and a 0.2% yield strength value equal to or less than 90 MPa in a tensile test is formed into a rectangular conductor 10 for a solar battery having a rectangular cross section, and a surface of the rectangular conductor 10 for a solar battery is coated with a solder plating film 13, to provide a lead wire 20 for a solar battery.
    Type: Application
    Filed: November 20, 2015
    Publication date: March 17, 2016
    Applicant: HITACHI METALS, LTD.
    Inventors: Yuju ENDO, Takashi Nemoto, Hiromitsu Kuroda, Atsushi Ootake, Syuji Kawasaki, Hiroshi Bando
  • Patent number: 9279176
    Abstract: A solar cell lead wire includes a molten solder plated layer on a strip-shaped conductive material formed rectangular in a cross section thereof so as to be bonded by soldering to an electrode of a solar cell, using a flux. A thickness of an oxide film on a surface of the molten solder plated layer, which is a sum of a thickness of an SnO layer and a thickness of an SnO2 layer on the surface of the molten solder plated layer, is not more than 7 nm.
    Type: Grant
    Filed: November 20, 2009
    Date of Patent: March 8, 2016
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hajime Nishi, Yuju Endo, Ken Takahashi, Hiromitsu Kuroda, Hiroyuki Akutsu, Katsunori Sawahata, Hiroshi Bando, Iku Higashidani, Hiroshi Okikawa
  • Patent number: 9255311
    Abstract: A copper alloy conductor has a copper alloy material which has a copper parent material with 0.001 to 0.1 wt % (=10 to 1000 wt·ppm) of oxygen and 0.15 to 0.70 wt % (exclusive of 0.15 wt %) of Sn. A crystalline grain to form a crystalline structure of the copper alloy material has an average diameter of 100 ?m or less, and 80% or more of an oxide of the Sn is dispersed in a matrix of the crystalline structure as a fine oxide grain with an average diameter of 1 ?m or less.
    Type: Grant
    Filed: January 10, 2006
    Date of Patent: February 9, 2016
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hiromitsu Kuroda, Kazuma Kuroki, Seigi Aoyama, Hiroyoshi Hiruta
  • Patent number: 9234263
    Abstract: A weldment includes metal materials that are welded to each other. At least one of the metal materials includes pure copper including an inevitable impurity, more than 2 mass ppm of oxygen, and an additive element selected from the group consisting of Mg, Zr, Nb, Fe, Si, Al, Ca, V, Ni, Mn, Ti and Cr. A method of manufacturing a weldment includes melting a dilute copper alloy material by SCR continuous casting and rolling at a molten copper temperature of not less than 1100° C. and not more than 1320° C. to make a molten metal, forming a cast bar from the molten metal, forming a dilute copper alloy member by hot-rolling the cast bar, and welding the dilute copper alloy member to a metal material.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: January 12, 2016
    Assignee: HITACHI METALS, LTD.
    Inventors: Hiromitsu Kuroda, Toru Sumi, Hideyuki Sagawa, Seigi Aoyama, Masayoshi Goto, Takahiko Hanada, Takahiro Sato, Hidenori Abe
  • Publication number: 20150239070
    Abstract: A joining material includes a composite material including a first metal material having a thermal expansion coefficient of not more than 5, and a second metal material formed on the first metal material, the second metal material having a thermal expansion coefficient higher than the first metal material, and a solder material formed on the composite material. The solder material includes a lead-free solder having a melting point of not less than 260 degrees C., and a laminated structure configured such that a Zn based metal material including Zn as a main component, a first Al based metal material including Al as a main component, and a first X based metal material including Cu, Au, Ag or Sn as a main component are laminated in the order starting from the composite material.
    Type: Application
    Filed: July 24, 2014
    Publication date: August 27, 2015
    Inventors: Kazuma Kuroki, Yuichi Oda, Hiromitsu Kuroda
  • Publication number: 20150152567
    Abstract: A copper foil includes a copper-based metal sheet including mainly a copper, and a surface-treated layer that is provided on the copper-based metal sheet and includes an amorphous layer including oxygen and a metal with a higher oxygen affinity than a copper. A total thickness of the copper-based metal sheet and the surface-treated layer is less than 0.55 mm.
    Type: Application
    Filed: September 26, 2014
    Publication date: June 4, 2015
    Inventors: Hideyuki SAGAWA, Keisuke FUJITO, Takumi SATO, Hiromitsu KURODA
  • Publication number: 20150151385
    Abstract: A solder joint material includes a Zn-based metal material including mainly of Zn, an Al-based metal material including mainly of Al and provided on the Zn-based metal material, a Cu-based metal material including mainly of Cu and provided on the Al-based metal material, and a surface-treated layer provided on the Cu-based metal material and including an amorphous layer including oxygen and a metal with a higher oxygen affinity than a copper.
    Type: Application
    Filed: September 25, 2014
    Publication date: June 4, 2015
    Inventors: Yuichi ODA, Hideyuki SAGAWA, Kazuma KUROKI, Hiromitsu KURODA, Kotaro TANAKA, Hiroaki NUMATA
  • Publication number: 20150155402
    Abstract: A solder joint material includes a copper-based metal material including mainly a copper, a surface-treated layer that is provided on the copper-based metal material and includes an amorphous layer including oxygen and a metal with a higher oxygen affinity than a copper, and a Sn-based solder plating layer provided on the surface-treated layer.
    Type: Application
    Filed: September 26, 2014
    Publication date: June 4, 2015
    Inventors: Hideyuki SAGAWA, Keisuke FUJITO, Takayuki TSUJI, Hiromitsu KURODA
  • Publication number: 20150156870
    Abstract: A printed circuit board includes a substrate, and a wiring provided on the substrate. The wiring includes a copper-based metal wire provided on the substrate and a surface-treated layer provided on the copper-based metal wire. The copper-based metal wire includes mainly a copper. The surface-treated layer includes an amorphous layer including oxygen and a metal with a higher oxygen affinity than the copper.
    Type: Application
    Filed: October 15, 2014
    Publication date: June 4, 2015
    Inventors: Hideyuki SAGAWA, Keisuke FUJITO, Takayuki TSUJI, Kotaro TANAKA, Hiromitsu KURODA
  • Patent number: 8845829
    Abstract: A method of manufacturing a Cu alloy conductor includes the steps of: adding and dissolving In of 0.1-0.7 weight % to a Cu matrix containing oxygen of 0.001-0.1 weight % (10-1000 weight ppm) to form a molten Cu alloy, performing a continuous casting with the molten Cu alloy, rapidly quenching a casting material to a temperature by at least 15° C. or more lower than a melting point of molten Cu alloy, controlling the casting material at a temperature equal to or lower than 900° C., and performing a plurality of hot rolling processes to the casting material such that a temperature of a final hot rolling is within a range of from 500 to 600° C. to form the rolled material.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: September 30, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Seigi Aoyama, Takaaki Ichikawa, Hiroyoshi Hiruta, Hiromitsu Kuroda
  • Publication number: 20140283506
    Abstract: A heat pipe includes a metal cylindrical body including a sealed storage space for storing water, a heat absorbing portion at one end portion of the cylindrical body to absorb heat by means of evaporation of the water, and a heat radiating portion at another end portion of the cylindrical body to radiate heat by means of condensation of steam generated by the evaporation. The cylindrical body includes a base material mainly including a stainless steel, a first metal layer mainly including a nickel and a second metal layer mainly including a copper, the first metal layer being formed on an inner surface of the base material and the second metal layer being formed on an inner surface of the first metal layer. The second metal layer is exposed to the storage space.
    Type: Application
    Filed: January 24, 2014
    Publication date: September 25, 2014
    Applicant: Hitachi Metals, Ltd.
    Inventors: Kazuma KUROKI, Hideyuki SAGAWA, Hiromitsu KURODA, Yukio SUZUKI
  • Publication number: 20140216545
    Abstract: A rectangular conductor for a solar battery and a lead wire for a solar battery, in which warping or damaging of a silicon crystal wafer is hard to occur at the time of bonding a connection lead wire even when a silicon crystal wafer is configured to have a thin sheet structure, can be provided. A conductor 1 having a volume resistivity equal to or less than 50 ??·mm, and a 0.2% yield strength value equal to or less than 90 MPa in a tensile test is formed into a rectangular conductor 10 for a solar battery having a rectangular cross section, and a surface of the rectangular conductor 10 for a solar battery is coated with a solder plating film 13, to provide a lead wire 20 for a solar battery.
    Type: Application
    Filed: April 7, 2014
    Publication date: August 7, 2014
    Applicant: HITACHI METALS, LTD.
    Inventors: Yuju ENDO, Takashi NEMOTO, Hiromitsu KURODA, Atsushi OOTAKE, Syuji KAWASAKI, Hiroshi BANDO
  • Patent number: 8779294
    Abstract: The present invention provides a flexible flat cable having high conductivity and high bending durability, and a method for manufacturing the same. The present invention is a flexible flat cable comprising conductors and insulating films applied over the conductors, wherein the conductor is comprised of at least one additive element selected from the group consisting of magnesium (Mg), zirconium (Zr), niobium (Nb), calcium (Ca), vanadium (V), nickel (Ni), manganese (Mn), titanium (Ti), and chromium (Cr); 2 mass-ppm or more of oxygen; and the balance being inevitable impurity and copper, wherein the conductor has such a recrystallized texture that the size of crystal grains in the inner area of the conductor is large and that of in the surface area thereof is smaller than that of the inner area, wherein both sides of the conductor are sandwiched between insulating films.
    Type: Grant
    Filed: October 19, 2011
    Date of Patent: July 15, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Toru Sumi, Seigi Aoyama, Hiromitsu Kuroda, Hideyuki Sagawa
  • Patent number: 8771839
    Abstract: A composite material includes a clad material including a base material that includes an iron-chromium alloy and vibration-damping layers that are provided on both surfaces of the base material and include a metal to suppress a vibration. A total thickness of the vibration-damping layers provided on the both surfaces of the base material is in a range of not less than 10% and not more than 40% relative to a total thickness of the clad material.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: July 8, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Kazuma Kuroki, Hiromitsu Kuroda, Tetsuya Tokumitsu
  • Patent number: 8748734
    Abstract: A rectangular conductor for a solar battery and a lead wire for a solar battery, in which warping or damaging of a silicon crystal wafer is hard to occur at the time of bonding a connection lead wire even when a silicon crystal wafer is configured to have a thin sheet structure, can be provided. A conductor 1 having a volume resistivity equal to or less than 50 ??·mm, and a 0.2% yield strength value equal to or less than 90 MPa in a tensile test is formed into a rectangular conductor 10 for a solar battery having a rectangular cross section, and a surface of the rectangular conductor 10 for a solar battery is coated with a solder plating film 13, to provide a lead wire 20 for a solar battery.
    Type: Grant
    Filed: August 11, 2005
    Date of Patent: June 10, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Yuju Endo, Takashi Nemoto, Hiromitsu Kuroda, Atsushi Ootake, Syuji Kawasaki, Hiroshi Bando