Abstract: A semiconductor device includes a fin extending from an upper surface of a substrate, a gate stack disposed over the fin, a first dielectric material disposed on a sidewall of the gate stack, an epitaxy region disposed adjacent the fin, a second dielectric material disposed on the epitaxy region and on a sidewall of the first dielectric material, wherein the second dielectric material has a greater thickness in a first portion over the epitaxy region than in a second portion over the epitaxy region disposed closer to the substrate than the first portion, a third dielectric material disposed on the second dielectric material, and a conductive feature extending through the third dielectric material and the second dielectric material to contact the epitaxy region.

Abstract: The present disclosure provides a method for forming a semiconductor structure. In accordance with some embodiments, the method includes providing a substrate and a conductive feature formed over the substrate; forming a low-k dielectric layer over the conductive feature; forming a contact trench aligned with the conductive feature; and selectively growing a sealing layer which is a monolayer formed on sidewalls of the contact trench.

Abstract: A semiconductor structure includes a semiconductor substrate and a conductive feature formed over the semiconductor substrate, an etch stop layer formed over the conductive feature, a dielectric layer formed over the etch stop layer, and a contact formed in a contact trench within the dielectric layer. The bottom of the contact is disposed over a top surface of the conductive feature. The semiconductor structure further includes a self-aligned sealing oxide layer formed on the dielectric layer. The self-aligned sealing oxide layer directly contacts the dielectric layer from a bottom-most portion of the self-aligned sealing oxide layer to a top-most portion of the self-aligned sealing oxide layer.

Abstract: A semiconductor structure includes a first dielectric layer disposed over a substrate; a first metal feature and a second metal feature embedded in the first dielectric layer and spaced from each other; an etch stop layer disposed between the first and second metal features and on sidewalls of the first dielectric layer; a second dielectric layer disposed over the etch stop layer and between the first and second metal features; and an air gap surrounded by the second dielectric layer and disposed between the first and second metal features.

Abstract: A method includes forming a first conductive line and a second conductive line in a dielectric layer, etching a portion of the dielectric layer to form a trench between the first conductive line and the second conductive line, and forming a first etch stop layer. The first etch stop layer extends into the trench. A second etch stop layer is formed over the first etch stop layer. The second etch stop layer extends into the trench, and the second etch stop layer is more conformal than the first etch stop layer. A dielectric material is filled into the trench and over the second etch stop layer. An air gap is formed in the dielectric material.

Abstract: Semiconductor device structures and methods for manufacturing the same are provided. The semiconductor device structure includes a fin structure over a substrate. The semiconductor device structure also includes a gate structure over the fin structure. The semiconductor device structure further includes a source/drain structure adjacent to the gate structure. In addition, the semiconductor device structure includes a first spacer layer between the gate structure and the source/drain structure, wherein the first spacer layer has a protruding portion extending towards the substrate.

Abstract: A method includes forming a first conductive line and a second conductive line in a dielectric layer, etching a portion of the dielectric layer to form a trench between the first conductive line and the second conductive line, and forming a first etch stop layer. The first etch stop layer extends into the trench. A second etch stop layer is formed over the first etch stop layer. The second etch stop layer extends into the trench, and the second etch stop layer is more conformal than the first etch stop layer. A dielectric material is filled into the trench and over the second etch stop layer. An air gap is formed in the dielectric material.

Abstract: A semiconductor structure includes a semiconductor substrate and a conductive feature formed over the semiconductor substrate, an etch stop layer formed over the conductive feature, a dielectric layer formed over the etch stop layer, and a contact formed in a contact trench within the dielectric layer. The bottom of the contact is disposed over a top surface of the conductive feature. The semiconductor structure further includes a self-aligned sealing oxide layer formed on the dielectric layer. The self-aligned sealing oxide layer directly contacts the dielectric layer from a bottom-most portion of the self-aligned sealing oxide layer to a top-most portion of the self-aligned sealing oxide layer.

Abstract: Semiconductor device structures having low-k features and methods of forming low-k features are described herein. Some examples relate to a surface modification layer, which may protect a low-k feature during subsequent processing. Some examples relate to gate spacers that include a low-k feature. Some examples relate to a low-k contact etch stop layer. Example methods are described for forming such features.

Abstract: A semiconductor structure includes a semiconductor substrate and a conductive feature formed over the semiconductor substrate, an etch stop layer formed over the conductive feature, a dielectric layer formed over the etch stop layer, a contact trench formed in the dielectric layer, a bottom of the contact trench being disposed over a top surface of the conductive feature, and a self-aligned sealing oxide layer formed on the dielectric layer. The self-aligned sealing oxide layer is conformed to sidewalls of the dielectric layer exposed in the contact trench.

Abstract: Semiconductor device structures having low-k features and methods of forming low-k features are described herein. Some examples relate to a surface modification layer, which may protect a low-k feature during subsequent processing. Some examples relate to gate spacers that include a low-k feature. Some examples relate to a low-k contact etch stop layer. Example methods are described for forming such features.

Abstract: Semiconductor device structures and methods for manufacturing the same are provided. The semiconductor device structure includes a fin structure over a substrate. The semiconductor device structure also includes a gate structure over the fin structure. The semiconductor device structure further includes a source/drain structure adjacent to the gate structure. In addition, the semiconductor device structure includes a first spacer layer between the gate structure and the source/drain structure, wherein the first spacer layer has a protruding portion extending towards the substrate.

Abstract: A method includes forming a first conductive line and a second conductive line in a dielectric layer, etching a portion of the dielectric layer to form a trench between the first conductive line and the second conductive line, and forming a first etch stop layer. The first etch stop layer extends into the trench. A second etch stop layer is formed over the first etch stop layer. The second etch stop layer extends into the trench, and the second etch stop layer is more conformal than the first etch stop layer. A dielectric material is filled into the trench and over the second etch stop layer. An air gap is formed in the dielectric material.

Abstract: A semiconductor device includes a fin extending from an upper surface of a substrate, a gate stack disposed over the fin, a first dielectric material disposed on a sidewall of the gate stack, an epitaxy region disposed adjacent the fin, a second dielectric material disposed on the epitaxy region and on a sidewall of the first dielectric material, wherein the second dielectric material has a greater thickness in a first portion over the epitaxy region than in a second portion over the epitaxy region disposed closer to the substrate than the first portion, a third dielectric material disposed on the second dielectric material, and a conductive feature extending through the third dielectric material and the second dielectric material to contact the epitaxy region.

Abstract: Semiconductor device structures having low-k features and methods of forming low-k features are described herein. Some examples relate to a surface modification layer, which may protect a low-k feature during subsequent processing. Some examples relate to gate spacers that include a low-k feature. Some examples relate to a low-k contact etch stop layer. Example methods are described for forming such features.

Abstract: A method includes forming a first conductive line and a second conductive line in a dielectric layer, etching a portion of the dielectric layer to form a trench between the first conductive line and the second conductive line, and forming a first etch stop layer. The first etch stop layer extends into the trench. A second etch stop layer is formed over the first etch stop layer. The second etch stop layer extends into the trench, and the second etch stop layer is more conformal than the first etch stop layer. A dielectric material is filled into the trench and over the second etch stop layer. An air gap is formed in the dielectric material.

Abstract: The present disclosure provides a method for forming a semiconductor structure. In accordance with some embodiments, the method includes providing a substrate and a conductive feature formed over the substrate; forming a low-k dielectric layer over the conductive feature; forming a contact trench aligned with the conductive feature; and selectively growing a sealing layer which is a monolayer formed on sidewalls of the contact trench.

Abstract: One or more techniques or systems for forming a semiconductor structure having a gap are provided herein. In some embodiments, a gap is formed between a first etch stop layer (ESL) and an ESL seal region. For example, the gap is formed by removing a portion of a low-k (LK) dielectric region above an oxide region and removing the oxide region. In some embodiments, the oxide region below the LK dielectric region facilitates removal of the LK dielectric region, at least because the oxide region enhances a bottom etch rate of a bottom of the LK dielectric region such that the bottom etch rate is similar to a wall etch rate of a wall of the LK dielectric region.

Abstract: A semiconductor structure includes a first dielectric layer disposed over a substrate; a first metal feature and a second metal feature embedded in the first dielectric layer and spaced from each other; an etch stop layer disposed between the first and second metal features and on sidewalls of the first dielectric layer; a second dielectric layer disposed over the etch stop layer and between the first and second metal features; and an air gap surrounded by the second dielectric layer and disposed between the first and second metal features.

Abstract: The present disclosure provides a method of fabricating a semiconductor structure in accordance with some embodiments. The method includes forming a first low-k dielectric layer over a substrate; forming a first and second metal features in the first low-k dielectric layer; forming a first trench in the first low-k dielectric layer, the first trench spanning between the first and second metal features; performing a ultraviolet (UV) treatment to sidewalls of the first low-k dielectric layer in the first trench; forming a first etch stop layer in the first trench; and depositing a second low-k dielectric layer on the first etch stop layer, thereby forming an air gap in the first trench.