Patents by Inventor Kazuhiko Katsumata

Kazuhiko Katsumata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9605330
    Abstract: The vacuum heat treatment device includes: a guide plate used to guide a cooling medium supplied by a cooling unit, into a heat-insulating container through one of at least two openings of the heat-insulating container in a state where the two openings of the heat-insulating container are opened; and a movement mechanism used to move the guide plate so that at least part of the guide plate is inserted into a movement area of a cover portion in a state where the two openings of the heat-insulating container are opened and so that the guide plate is retracted from the movement area of the cover portion before the cover portion is moved in order to close the two openings of the heat-insulating container.
    Type: Grant
    Filed: June 16, 2014
    Date of Patent: March 28, 2017
    Assignees: IHI CORPORATION, IHI MACHINERY AND FURNANCE CO., LTD.
    Inventors: Kazuhiko Katsumata, Noboru Kiya, Noriaki Nagai, Noboru Hiramoto
  • Publication number: 20170081737
    Abstract: A cooling apparatus includes: cooling nozzles which are disposed around an object to be treated accommodated inside a cooling room and spray a cooling medium onto the object to be treated; a header pipe communicating with the cooling nozzles; and a cooling pump which supplies the cooling medium to the header pipe. The cooling nozzles are divided into groups. The header pipe is provided in each of the groups of the cooling nozzles.
    Type: Application
    Filed: October 10, 2016
    Publication date: March 23, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Takahiro NAGATA, Akira NAKAYAMA, Yuusuke SHIMIZU, Gen NISHITANI
  • Publication number: 20170073879
    Abstract: The present disclosure provides a drying chamber (condenser) including a container having a steam intake opening, the condenser liquefying steam taken from the steam intake opening into the container, and the drying chamber including a cooling pipe which is disposed in the container and through which coolant circulates.
    Type: Application
    Filed: November 22, 2016
    Publication date: March 16, 2017
    Inventors: Kazuhiko KATSUMATA, Masatoshi MITSUZUKA, Osamu SAKAMOTO, Takahiro NAGATA
  • Publication number: 20170073786
    Abstract: A heat treatment apparatus includes: a heat treatment chamber that performs heating treatment for a treatment object thereinside; and a thermal insulator disposed inside the heat treatment chamber and surrounding a receiving area for the treatment object. The heat treatment chamber includes a side wall portion and a lid portion configured to be attachable to and detachable from the side wall portion. The thermal insulator includes a ceiling disposed on the inside of the lid portion. The ceiling includes a thermal insulator lid that is at least part of the ceiling and is united to the lid portion.
    Type: Application
    Filed: November 4, 2016
    Publication date: March 16, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Takahiro NAGATA, Akira NAKAYAMA, Yuusuke SHIMIZU, Gen NISHITANI
  • Publication number: 20170073787
    Abstract: A cooling device configured to cool an article to be processed by spraying a coolant includes a cooling chamber configured to accommodate the article to be processed, a header pipe having a connecting pipe protruding from a main body section to which a nozzle is attached and into which the coolant supplied into the main body section is supplied, and disposed in the cooling chamber, and an attachment section formed at the cooling chamber and into which the connecting pipe is inserted from an inside of the cooling chamber to an outside of the cooling chamber.
    Type: Application
    Filed: November 29, 2016
    Publication date: March 16, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Takahiro NAGATA, Akira NAKAYAMA, Yuusuke SHIMIZU, Gen NISHITANI
  • Patent number: 9593390
    Abstract: The heat treatment method of the present invention includes: a first step of mist cooling a treatment object retained at a prescribed temperature by supplying mist-like coolant, to a target temperature near to and higher than a first transformation point at which a structure of the treatment object begins to be transformed into a prescribed structure; a second step, following the first step, of retaining the treatment object for a prescribed time in a state where supply of mist-like coolant is stopped; and a third step, following the second step, of cooling the treatment object to a temperature lower than or equal to the first transformation point. According to the present invention, it is possible to provide a heat treatment method capable of suppressing irregularity and deformation in the structure of the treatment object.
    Type: Grant
    Filed: March 24, 2011
    Date of Patent: March 14, 2017
    Assignee: IHI CORPORATION
    Inventor: Kazuhiko Katsumata
  • Publication number: 20170059247
    Abstract: A heat treatment device includes: a heating chamber inside which a treatment object is contained; a lower heater that heats the lower section of a receiving area that is an area inside the heating chamber in which the treatment object is contained; and an upper heater that heats the upper section of the receiving area.
    Type: Application
    Filed: November 14, 2016
    Publication date: March 2, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Takahiro NAGATA, Akira Nakayama, Yuusuke SHIMIZU, Gen Nishitani
  • Publication number: 20170056937
    Abstract: A cleaning apparatus includes: a cleaning chamber that accommodates an object to be cleaned; a drying chamber connected to the cleaning chamber; a connecting member connecting a first opening provided in the cleaning chamber and a second opening provided in the drying chamber; a valve element positioned inside the cleaning chamber and facing the first opening; a valve seat facing the valve element; and an actuator that drives the valve element.
    Type: Application
    Filed: November 16, 2016
    Publication date: March 2, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Masatoshi MITSUZUKA, Osamu SAKAMOTO, Takahiro NAGATA
  • Publication number: 20170022579
    Abstract: A cooling device configured to cool an article to be treated by immersing the article to be treated in coolant includes a cooling chamber configured to accommodate the article to be treated and store the coolant therein, a supply nozzle configured to supply the coolant into the cooling chamber from below the article to be treated, a recovery pipeline configured to collect the coolant stored in the cooling chamber from above the article to be treated, and a pump configured to pump the coolant collected by the recovery pipeline to the supply nozzle.
    Type: Application
    Filed: October 4, 2016
    Publication date: January 26, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Takahiro NAGATA, Akira NAKAYAMA, Yuusuke SHIMIZU, Gen NISHITANI
  • Publication number: 20170022596
    Abstract: A carburizing device includes a furnace body that performs heat treatment on a treatment object to perform carburization treatment on the treatment object, in which: a heater configured to perform heat treatment on the treatment object is provided upright in a vertical direction within the furnace body; a gas supply section configured to supply a gas for burnout toward the heater is provided at a lower end part of the heater; the heater is inserted through a protective tube provided upright in the vertical direction; and the gas supply section is configured to supply the gas for burnout to between the protective tube and the heater.
    Type: Application
    Filed: October 7, 2016
    Publication date: January 26, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Masatoshi MITSUZUKA, Osamu SAKAMOTO, Takahiro NAGATA
  • Publication number: 20170023304
    Abstract: A conveyance device for a heat treatment device presses a conveyed body to convey the conveyed body in a linear direction, and includes a cylinder mechanisms having a retractable rod that presses the conveyed body, in which: an abutting member is disposed at a tip part of the rod of the cylinder mechanism so that the abutting member abuts locations, which are different from each other in a circumferential direction, on an outer peripheral surface of the conveyed body; a guide rail configured to guide the abutting member is provided; and the abutting member is provided with a traveling roller that travels on the guide rail.
    Type: Application
    Filed: October 4, 2016
    Publication date: January 26, 2017
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Gen NISHITANI, Akira NAKAYAMA, Takahiro NAGATA, Yuusuke SHIMIZU
  • Publication number: 20160377346
    Abstract: A heat treatment apparatus includes a cooling chamber configured to perform cooling of a treatment object, a conveyance chamber installed above the cooling chamber and configured to convey the treatment object, a lift table on which the treatment object is placed, and a lift mechanism having a driving apparatus installed above the lift table and configured to raise and lower the lift table between the cooling chamber and the conveyance chamber using the driving apparatus.
    Type: Application
    Filed: September 8, 2016
    Publication date: December 29, 2016
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Takahiro NAGATA, Akira NAKAYAMA, Yuusuke SHIMIZU, Gen NISHITANI
  • Publication number: 20160348969
    Abstract: A heat treatment device which performs vacuum carburizing treatment by heating a workpiece is presented. The heat treatment device includes: a heater chamber in which a heater is provided; a heat treatment chamber in which the workpiece is heated and vacuum carburizing treatment is performed on the workpiece and is disposed so as to be adjacent to the heater chamber in the heat treatment device; and a muffle plate which partitions a portion between the heater chamber and the heat treatment chamber. A gas introduction portion through which burnout gas is introduced is independently provided in each of the heater chamber and the heat treatment chamber.
    Type: Application
    Filed: August 11, 2016
    Publication date: December 1, 2016
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Kaoru ISOMOTO, Takahiro NAGATA, Akira NAKAYAMA, Yuusuke SHIMIZU, Gen NISHITANI
  • Publication number: 20160312352
    Abstract: A carburizing device is configured to perform a carburizing treatment on a treatment target, and includes a furnace body, an insulating container provided inside the furnace body, a furnace bed provided inside the insulating container and on which the treatment target is mounted, and a heat source provided inside the insulating container, in which at least surfaces of main components of the furnace bed, the heat source and the insulating container are made of a ceramic material.
    Type: Application
    Filed: July 6, 2016
    Publication date: October 27, 2016
    Applicants: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko KATSUMATA, Masatoshi MITSUZUKA, Osamu SAKAMOTO, Takahiro NAGATA
  • Patent number: 9377360
    Abstract: A device is provided with a measurement window, which is provided in a heat treat furnace and which permits direct visual observation of a surface to be measured of a heat-treated workpiece, and a temperature sensor, which is provided outside the measurement window and which is capable of carrying out noncontact measurement of the surface temperature of the surface to be measured through the measurement window. The temperature sensor has a measurement wavelength range in which the absorptivity by water is low (e.g., 1.95 ?m to 2.5 ?m). Further, the measurement window is composed of a window material having a high transmittance in the measurement wavelength range (e.g., germanium).
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: June 28, 2016
    Assignees: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Kazuhiko Katsumata, Junji Inoue, Takahisa Shimada, Shinya Kudo, Ami Ueda
  • Patent number: 9359654
    Abstract: The mist cooling apparatus (3) includes: a cooling system (30) which includes a nozzle (35, 35A) that sprays cooling liquid in a form of a mist onto a treatment object which has been heated and provided in a cooling furnace (10), and a pump (33) that is driven by a drive source and thereby makes the cooling liquid flow toward the nozzle (35, 35A); and a second cooling system (40) which operates in response to a stoppage of the drive source, and thereby cools the treatment object.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: June 7, 2016
    Assignees: IHI CORPORATION, IHI MACHINERY AND FURNACE CO., LTD.
    Inventors: Kazuhiko Katsumata, Ami Ueda, Shinya Kudo, Takahisa Shimada
  • Patent number: 9187795
    Abstract: The invention adopts a mist cooling apparatus (3) that cools a heated treated subject M by spraying a cooling mist thereto, the mist cooling apparatus including: a first nozzle (35) that sprays a cooling mist; and a second nozzle (45) that sprays a cooling mist having a particle diameter smaller than the particle diameter of the cooling mist sprayed from the first nozzle.
    Type: Grant
    Filed: December 10, 2010
    Date of Patent: November 17, 2015
    Assignees: IHI CORPORATION, IHI MACHINERY AND FURNACE CO., LTD.
    Inventors: Kazuhiko Katsumata, Ami Ueda, Shinya Kudo, Takahisa Shimada
  • Patent number: 9181600
    Abstract: The present invention relates to a heat treatment apparatus and a heat treatment method that control temperature distribution during cooling. There is provided a cooling step in which a heated treatment object is cooled using a cooling liquid in mist form, and heat treatment is performed by alternatingly repeating a first step (K1) in which the treatment object is cooled at a first mist density, and a second step (K2) in which the treatment object is cooled at a second mist density that is less dense than the first mist density.
    Type: Grant
    Filed: December 25, 2009
    Date of Patent: November 10, 2015
    Assignee: IHI CORPORATION
    Inventor: Kazuhiko Katsumata
  • Patent number: 9109958
    Abstract: The multi-chamber heat treatment device includes a temperature sensor (31) attached to an object to be treated (X), a signal transmission unit (30) which transmits a detected signal from the temperature sensor to the outside of a heating chamber and a cooling chamber, and a temperature measuring unit (40) which is arranged outside the heating chamber and the cooling chamber to measure the temperature of the object from the detected signal of the temperature sensor transmitted from the signal transmission unit (30).
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: August 18, 2015
    Assignee: IHI Corporation
    Inventor: Kazuhiko Katsumata
  • Publication number: 20140291903
    Abstract: The vacuum heat treatment device includes: a guide plate used to guide a cooling medium supplied by a cooling unit, into a heat-insulating container through one of at least two openings of the heat-insulating container in a state where the two openings of the heat-insulating container are opened; and a movement mechanism used to move the guide plate so that at least part of the guide plate is inserted into a movement area of a cover portion in a state where the two openings of the heat-insulating container are opened and so that the guide plate is retracted from the movement area of the cover portion before the cover portion is moved in order to close the two openings of the heat-insulating container.
    Type: Application
    Filed: June 16, 2014
    Publication date: October 2, 2014
    Inventors: Kazuhiko KATSUMATA, Noboru KIYA, Noriaki NAGAI, Noboru HIRAMOTO