Patents by Inventor Kazuhiko Katsumata

Kazuhiko Katsumata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8764915
    Abstract: In order to provide a further uniform carburizing treatment to an article to be treated, a carburizing treatment apparatus which performs carburizing treatment by heating the article to be treated in a treatment chamber, the inside of which is under reduced pressure and in a carburizing gas atmosphere, includes a temperature measurement means for measuring temperatures in a plurality of regions inside the treatment chamber and a temperature adjustment means for individually adjusting temperatures in the plurality of regions on the basis of measurement results of the temperature measurement means so that the article to be treated is given a uniform carburizing treatment.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: July 1, 2014
    Assignee: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventor: Kazuhiko Katsumata
  • Patent number: 8741061
    Abstract: A method between a diffusion and a quenching process including normalizing by step cooling including alternating temperature lowering and temperature keeping treatment for a temperature history that satisfies a predetermined condition; after normalizing, maintaining the temperature of the whole workpiece so that the whole workpiece becomes the predetermined temperature, thereby producing fine crystal grains in the workpiece; then reheating the workpiece to raise its temperature to the second temperature. There is uniformity in temperature between the surface and the inside of a workpiece, and crystal grains are prevented from being coarse.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: June 3, 2014
    Assignee: IHI Corporation
    Inventor: Kazuhiko Katsumata
  • Patent number: 8734147
    Abstract: This shaft seal structure has at a fitting portion between a container wall of a pressurized container in which high pressure gas is enclosed and a rotating shaft that passes through the container wall: O-rings that are disposed at least two locations in the axial direction of the rotating shaft; and grease that is pressurized.
    Type: Grant
    Filed: April 6, 2006
    Date of Patent: May 27, 2014
    Assignee: IHI Corporation
    Inventor: Kazuhiko Katsumata
  • Publication number: 20140131930
    Abstract: A cooling chamber is provided which cools workpieces that have been heated. Cooling units are provided in the cooling chamber, and respectively include: a conveyor which simultaneously and uniserially conveys a plurality of workpieces; a mist cooling device which is disposed so as to surround the conveyance path of the conveyor and which supplies mist-like cooling liquid; and a gas cooling device which is disposed so as to surround the conveyance path of the conveyor and which supplies cooling gas.
    Type: Application
    Filed: January 21, 2014
    Publication date: May 15, 2014
    Inventor: Kazuhiko Katsumata
  • Publication number: 20140097174
    Abstract: A heat treatment furnace (10) used to perform heat treatment on a treatment target (1) includes a hollow heating chamber (20) in which the treatment target is housed and which is formed of a heat insulating member, a resistance heater (22) that is mounted in the heat insulating member, a hollow furnace body (12) that is spaced apart from the heating chamber by a gap and surrounds the heating chamber, a nozzle (16) that is provided to the furnace body so as to communicate with an interior of the furnace body, an electrode bar (30) that is removably mounted on an outer end of the nozzle and is electrically insulated from the nozzle, and a flexible conducting wire (32) that electrically connects a lead wire (23) of the heater and the electrode bar.
    Type: Application
    Filed: December 12, 2013
    Publication date: April 10, 2014
    Inventors: Kazuhiko KATSUMATA, Takahisa SHIMADA
  • Publication number: 20140044148
    Abstract: A device is provided with a measurement window, which is provided in a heat treat furnace and which permits direct visual observation of a surface to be measured of a heat-treated workpiece, and a temperature sensor, which is provided outside the measurement window and which is capable of carrying out noncontact measurement of the surface temperature of the surface to be measured through the measurement window. The temperature sensor has a measurement wavelength range in which the absorptivity by water is low (e.g., 1.95 ?m to 2.5 ?m). Further, the measurement window is composed of a window material having a high transmittance in the measurement wavelength range (e.g., germanium).
    Type: Application
    Filed: August 27, 2013
    Publication date: February 13, 2014
    Applicants: IHI Machinery and Furnace Co., Ltd., IHI Corporation
    Inventors: Kazuhiko KATSUMATA, Junji INOUE, Takahisa SHIMADA, Shinya KUDO, Ami UEDA
  • Publication number: 20130305985
    Abstract: Provided is a plasma processing device (S1) configured to perform surface reforming on a workpiece (X) made of a metal material in a vacuum furnace (1) by plasma includes movable power feeding devices (14 and 15) that are movable in the vacuum furnace (1).
    Type: Application
    Filed: February 2, 2012
    Publication date: November 21, 2013
    Inventor: Kazuhiko Katsumata
  • Publication number: 20130153547
    Abstract: A multi-chamber heat treatment device (S1) includes a plurality of treatment chambers having a heat treatment chamber, the device including: a cooling chamber (3) serving as the heat treatment chamber configured to cool a treatment target by latent heat of liquid particles; treatment chambers (1, 2) different from the cooling chamber (3); and drying devices (11, 19) configured to dry the cooling chamber (3).
    Type: Application
    Filed: July 1, 2011
    Publication date: June 20, 2013
    Inventor: Kazuhiko Katsumata
  • Patent number: 8465598
    Abstract: A vacuum carburization processing method includes a preparatory heating step of increasing the temperature of a workpiece in a heating chamber to a first temperature, a carburizing step of carburizing the workpiece by supplying carburizing gas into the heating chamber from a state where the pressure inside the heating chamber is reduced to an extremely low pressure, a diffusing step of terminating the supply of the carburizing gas and making carbon diffuse from a surface of the workpiece into its internal part, and a quenching step of abruptly cooling the temperature of the workpiece from a state where the temperature of the workpiece is at a second temperature; and also includes, between the diffusing step and the quenching step, a normalizing step of reducing the temperature of the workpiece so that the temperature history of the workpiece from the first temperature to a predetermined temperature satisfies predetermined conditions, a post-normalization maintaining step, performed after the normalizing step,
    Type: Grant
    Filed: September 25, 2007
    Date of Patent: June 18, 2013
    Assignee: IHI Corporation
    Inventor: Kazuhiko Katsumata
  • Publication number: 20130032977
    Abstract: The mist cooling apparatus (3) includes: a cooling system (30) which includes a nozzle (35, 35A) that sprays cooling liquid in a form of a mist onto a treatment object which has been heated and provided in a cooling furnace (10), and a pump (33) that is driven by a drive source and thereby makes the cooling liquid flow toward the nozzle (35, 35A); and a second cooling system (40) which operates in response to a stoppage of the drive source, and thereby cools the treatment object.
    Type: Application
    Filed: April 12, 2011
    Publication date: February 7, 2013
    Inventors: Kazuhiko Katsumata, Ami Ueda, Shinya Kudo, Takahisa Shimada
  • Publication number: 20130008567
    Abstract: The heat treatment method of the present invention includes: a first step of mist cooling a treatment object retained at a prescribed temperature by supplying mist-like coolant, to a target temperature near to and higher than a first transformation point at which a structure of the treatment object begins to be transformed into a prescribed structure; a second step, following the first step, of retaining the treatment object for a prescribed time in a state where supply of mist-like coolant is stopped; and a third step, following the second step, of cooling the treatment object to a temperature lower than or equal to the first transformation point. According to the present invention, it is possible to provide a heat treatment method capable of suppressing irregularity and deformation in the structure of the treatment object.
    Type: Application
    Filed: March 24, 2011
    Publication date: January 10, 2013
    Inventor: Kazuhiko Katsumata
  • Publication number: 20120242014
    Abstract: The invention adopts a mist cooling apparatus (3) that cools a heated treated subject M by spraying a cooling mist thereto, the mist cooling apparatus including: a first nozzle (35) that sprays a cooling mist; and a second nozzle (45) that sprays a cooling mist having a particle diameter smaller than the particle diameter of the cooling mist sprayed from the first nozzle.
    Type: Application
    Filed: December 10, 2010
    Publication date: September 27, 2012
    Inventors: Kazuhiko Katsumata, Ami Ueda, Shinya Kudo, Takahisa Shimada
  • Publication number: 20120180717
    Abstract: A method between a diffusion and a quenching process including normalizing by step cooling including alternating temperature lowering and temperature keeping treatment for a temperature history that satisfies a predetermined condition; after normalizing, maintaining the temperature of the whole workpiece so that the whole workpiece becomes the predetermined temperature, thereby producing fine crystal grains in the workpiece; then reheating the workpiece to raise its temperature to the second temperature. There is uniformity in temperature between the surface and the inside of a workpiece, and crystal grains are prevented from being coarse.
    Type: Application
    Filed: February 22, 2012
    Publication date: July 19, 2012
    Applicant: IHI CORPORATION
    Inventor: Kazuhiko KATSUMATA
  • Patent number: 8152935
    Abstract: There are provided a method, between a diffusion process and a quenching process, a normalizing process of performing step cooling in which a temperature lowering treatment and a temperature keeping treatment are alternately repeated plural times so that a temperature history from the first temperature to a predetermined temperature satisfies a predetermined condition; an after-normalizing maintaining process of maintaining the temperature of the whole workpiece for a predetermined time after the normalizing process so that the whole workpiece becomes the predetermined temperature, thereby producing fine crystal grains in the workpiece; and a reheating process of raising the temperature of the workpiece to the second temperature, after the after-normalizing keeping process.
    Type: Grant
    Filed: March 6, 2008
    Date of Patent: April 10, 2012
    Assignee: IHI Corporation
    Inventor: Kazuhiko Katsumata
  • Publication number: 20120028202
    Abstract: A heat treatment device of the present disclosure is a heat treatment device including a cooling chamber (120) for cooling a heated treatment object (M), further including: a mist supply portion (20) for supplying a coolant in mist form into the cooling chamber; and a gas supply portion (30) for supplying a gas into the cooling chamber to adjust a flow direction of the coolant in mist form.
    Type: Application
    Filed: April 8, 2010
    Publication date: February 2, 2012
    Inventor: Kazuhiko Katsumata
  • Publication number: 20110275024
    Abstract: The present invention relates to a heat treatment apparatus and a heat treatment method that control temperature distribution during cooling. There is provided a cooling step in which a heated treatment object is cooled using a cooling liquid in mist form, and heat treatment is performed by alternatingly repeating a first step (K1) in which the treatment object is cooled at a first mist density, and a second step (K2) in which the treatment object is cooled at a second mist density that is less dense than the first mist density.
    Type: Application
    Filed: December 25, 2009
    Publication date: November 10, 2011
    Inventor: Kazuhiko Katsumata
  • Publication number: 20110262877
    Abstract: A cooling chamber is provided which cools workpieces that have been heated. Cooling units are provided in the cooling chamber, and respectively include: a conveyor which simultaneously and uniserially conveys a plurality of workpieces; a mist cooling device which is disposed so as to surround the conveyance path of the conveyor and which supplies mist-like cooling liquid; and a gas cooling device which is disposed so as to surround the conveyance path of the conveyor and which supplies cooling gas.
    Type: Application
    Filed: July 10, 2009
    Publication date: October 27, 2011
    Inventor: Kazuhiko Katsumata
  • Patent number: D658279
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: April 24, 2012
    Assignees: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Ami Ueda, Kazuhiko Katsumata, Junji Inoue, Takahisa Shimada, Shinya Kudo
  • Patent number: D659230
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: May 8, 2012
    Assignees: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Ami Ueda, Kazuhiko Katsumata, Junji Inoue, Takahisa Shimada, Shinya Kudo
  • Patent number: D659231
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: May 8, 2012
    Assignees: IHI Corporation, IHI Machinery and Furnace Co., Ltd.
    Inventors: Ami Ueda, Kazuhiko Katsumata, Junji Inoue, Takahisa Shimada, Shinya Kudo