Patents by Inventor Ken Suitou

Ken Suitou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9644628
    Abstract: A motor-driven compressor includes a compression mechanism. The compression mechanism includes a stationary scroll and a movable scroll. The movable scroll and the stationary scroll form a compression chamber. The motor-driven compressor has an electric motor accommodated in a motor chamber, a suction pressure zone, a discharge chamber, and an oil passage, which is connected either to the compression chamber or the discharge chamber. The electric motor includes a rotary shaft and drives the movable scroll via the rotary shaft. A main bearing located in the vicinity of the compression mechanism rotationally supports the rotary shaft. The rotary shaft has an in-shaft passage. The oil passage has a radial passage, which is directly connected to the in-shaft passage, and the in-shaft passage has an outlet, which opens to the motor chamber. The main bearing is exposed in the oil passage. The motor chamber is the suction pressure zone.
    Type: Grant
    Filed: October 12, 2012
    Date of Patent: May 9, 2017
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takuro Yamashita, Ken Suitou, Hiroyuki Gennami
  • Publication number: 20170100984
    Abstract: An electric compressor includes a housing accommodating a compression mechanism unit and an electric motor; an inverter; an inverter cover defining, in conjunction with the housing, an internal space accommodating the inverter; and a sealing member sealing the internal space. The inverter cover includes an outer cover portion formed of resin and having an outer surface exposed to an external space, an inner cover portion formed of resin and forming a resin interface where the inner cover portion is in close contact with the outer cover portion, and a metal plate interposed between the outer cover portion and the inner cover portion. The resin interface includes a first edge portion and a second edge portion and is arranged in such a manner that the first edge portion is located on the metal plate and that the second edge portion leads to the internal space.
    Type: Application
    Filed: September 30, 2016
    Publication date: April 13, 2017
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yusuke KINOSHITA, Ken SUITOU, Tatsuya KOIDE, Junya YANO
  • Patent number: 9520759
    Abstract: A motor-driven compressor that includes a metal housing accommodating a compression unit and an electric motor, a cover coupled to the housing, wherein the cover includes a resin portion and a metal shield, and the shield blocks electromagnetic noise, and a bolt that couples the cover to the housing. The housing and the cover define an accommodating chamber that accommodates a motor driving circuit that drives the electric motor. The cover includes an insertion hole into which the bolt is insertable. The shield includes a seat that surrounds the insertion hole and is held between the bolt and the housing. The cover is configured to allow for an axial force of the bolt to be applied to the seat and not to the resin portion.
    Type: Grant
    Filed: November 1, 2013
    Date of Patent: December 13, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Junya Yano, Yusuke Kinoshita, Satoru Egawa, Kazuhiro Kuroki, Ken Suitou
  • Patent number: 9518590
    Abstract: It is an object of the invention to provide a motor-driven compressor being fixable reliably to a vehicle or the like and being capable of reliably protecting elements accommodated in a housing even upon reception of an external force due to a collision by any possibility. A motor-driven compressor of the invention comprises a compression mechanism for compressing fluid, an electric motor for driving the compression mechanism, a motor drive circuit for driving the electric motor, and a housing. The housing accommodates the compression mechanism, the electric motor, and the motor drive circuit. A cover for protecting the housing from an external force caused by a collision is fixed to the outside of the housing. The cover is arranged via a clearance with respect to the housing, and absorbs the external force applied to the cover by the clearance.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: December 13, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tomoharu Arai, Tatsuya Ito, Ken Suitou
  • Publication number: 20160290347
    Abstract: An electric compressor has a hermetic terminal unit that is electrically connected to a motor side wire and a drive circuit side wire and inserted through a through hole formed through a separation wall separating a motor chamber and an accommodating chamber. The hermetic terminal unit has a first connecting terminal that is electrically connected to the motor side wire and elastically deformable, a second connecting terminal that is electrically connected to the drive circuit side wire and elastically deformable, and a conductive member that is fitted to the first connecting terminal and the second connecting terminal and electrically connects the first connecting terminal and the second connecting terminal. The first connecting terminal is elastically deformed and holds the motor side wire by a restoring force thereof. The second connecting terminal is elastically deformed and holds the drive circuit side wire by a restoring force thereof.
    Type: Application
    Filed: March 28, 2016
    Publication date: October 6, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yusuke KINOSHITA, Ken SUITOU, Tatsuya KOIDE, Junya YANO
  • Publication number: 20160281698
    Abstract: An electric compressor includes a compression mechanism, an electric motor, an inverter, a housing, and a cover attached to the housing to accommodate the inverter between the cover and the housing. The cover is constituted of a metal frame portion and a resin portion covering the frame portion to surround surfaces of the frame portion. The frame portion has a plate-like portion and a peripheral wall portion extending from an outer peripheral edge of the plate-like portion toward the housing. The peripheral wall portion has concaves and convexes including at least one of a concave portion recessed in a thickness direction of the plate-like portion and a convex portion protruding in the thickness direction of the plate-like portion, at an end portion which is far from the plate-like portion. The resin portion is engaged with the concaves and convexes.
    Type: Application
    Filed: March 22, 2016
    Publication date: September 29, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yusuke KINOSHITA, Ken SUITOU, Tatsuya KOIDE, Junya YANO
  • Publication number: 20160265523
    Abstract: An electric compressor includes a compression mechanism for compressing a fluid, an electric motor for driving the compression mechanism, an inverter for driving the electric motor, a housing for housing the compression mechanism and the electric motor, a cover attached to the housing to house the inverter between the cover and the housing, and an impact-resistant member attached to the housing. The impact-resistant member includes a projecting portion arranged at a position spaced from the cover and the housing, and a spacer portion extending from the projecting portion toward the housing. The spacer portion is bonded to the housing to straddle an outer periphery of the cover. The impact-resistant member is attached to the housing by bonding the spacer portion to the housing.
    Type: Application
    Filed: March 7, 2016
    Publication date: September 15, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yusuke KINOSHITA, Ken SUITOU, Tatsuya KOIDE, Junya YANO
  • Patent number: 9413204
    Abstract: A motor-driven compressor includes an electric motor, a compression mechanism driven by the electric motor to compress refrigerant, a housing accommodating the electric motor and the compression mechanism, and a support having a mounting to be fastened to an object by a fastener. One of the housing and the support has a projection and the other of the housing and the support has a recess that is engaged with the projection through a vibration damper so that the support supports the housing.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: August 9, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takayuki Ota, Kosaku Tozawa, Ken Suitou, Tatsushi Mori
  • Patent number: 9394905
    Abstract: A motor-driven compressor includes a compression unit, an electric motor, a housing, a cover, wherein the cover includes a main body and a connector coupler, and the cover and the housing define an accommodating chamber, a motor driving circuit that is accommodated in the accommodating chamber and includes a circuit board, and a metal terminal held in the connector coupler, wherein the metal terminal includes first and second end portions. The cover has a shield including a first shield portion, which blocks electromagnetic noise and forms at least part of the connector coupler, and a second shield portion, which blocks electromagnetic noise and forms at least part of the main body. The first and second shield portions are coupled to each other. The second shield portion includes an insertion hole into which one of the first and second end portions of the metal terminal is insertable.
    Type: Grant
    Filed: July 26, 2013
    Date of Patent: July 19, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yusuke Kinoshita, Ken Suitou, Kazuhiro Kuroki, Satoru Egawa, Junya Yano, Shingo Enami
  • Publication number: 20160185188
    Abstract: An on-vehicle electric compressor for a vehicle includes a compression mechanism compressing a refrigerant, an electric motor driving the compression mechanism and a housing accommodating therein the compression mechanism and the electric motor. The on-vehicle electric compressor further includes a cover fixed to the housing, a motor driving circuit disposed between the housing and the cover and driving the electric motor, and a protecting member protecting the cover against an external force caused when the vehicle has a collision. The protecting member has a contact portion that is contactable with a receiving portion when the external force is applied to the protecting member, the receiving portion having a greater rigidity than the cover to receive the external force through the contact portion.
    Type: Application
    Filed: December 20, 2015
    Publication date: June 30, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yusuke Kinoshita, Ken Suitou, Tatsuya Koide, Junya Yano
  • Patent number: 9366243
    Abstract: A stator core includes an insertion hole that has an opening in an outer peripheral surface of the stator core and a bent portion in the stator core. A cluster block includes an insertion piece, which is inserted into the insertion hole via the cornered portion. The cluster block is attached to the stator core by engaging the insertion piece with the insertion hole.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: June 14, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tetsuya Yamada, Yoshikazu Fukutani, Shingo Enami, Ken Suitou, Hiroshi Fukasaku, Minoru Mera, Taku Adaniya
  • Patent number: 9353624
    Abstract: In a motor-driven scroll compressor of the present invention, a double-sided sliding bearing is provided a space between a drive bush and a boss portion. The double-sided sliding bearing has a cylindrical outer sliding member that is provided in the boss portion, and a cylindrical inner sliding member that is provided in the bush portion. In an outer boundary zone of an inner circumferential surface of the boss portion and an outer circumferential surface of the outer sliding member, and an inner boundary zone of an inner circumferential surface of the inner sliding member and an outer circumferential surface of the bush portion, relative rotation is generated. The outer sliding member and the inner sliding member have different lengths in an axial direction, and thereby form a first and a second steps at both ends in the axial direction.
    Type: Grant
    Filed: June 25, 2013
    Date of Patent: May 31, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Takuro Yamashita, Ken Suitou, Kazuhiro Kuroki, Satoru Egawa
  • Patent number: 9273683
    Abstract: A motor-driven compressor to be mounted to an attachment section of a vehicle includes a fluid compression unit, an electric drive unit for the compression unit and a case. The case has a main body formed from a resin and covering at least the compression unit, and a mounting portion that is provided integrally with the main body and configured to be mounted to the attachment section. The mounting portion has a tubular body provided integrally with the main body and a fastening member inserted into the tubular body for mounting the tubular body to the attachment section. The main body is interposed between the compression unit and the tubular body.
    Type: Grant
    Filed: March 28, 2012
    Date of Patent: March 1, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Kenji Yokoi, Ken Suitou
  • Publication number: 20160032930
    Abstract: An electric compressor is provided to more securely suppress breakage of an electric component. An inverter cover forms an accommodation space. A bus bar constituting a portion of an electric circuit for driving an electric motor is accommodated in the accommodation space. The inverter cover has a rib projecting into the accommodation space. The bus bar is placed on the rib.
    Type: Application
    Filed: July 30, 2015
    Publication date: February 4, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Yusuke KINOSHITA, Ken SUITOU, Tatsuya KOIDE, Akio FUJII
  • Patent number: 9243639
    Abstract: A scroll compressor includes a housing, a fixed scroll, and a movable scroll. A compression chamber is formed between the movable scroll and the fixed scroll. An opposing wall is located in and fixed to the housing. A back pressure region is formed between the opposing wall and the movable scroll, and a back pressure in the back pressure region urges the movable scroll toward the fixed scroll. An annular sealing member is arranged between the movable scroll and the opposing wall. The movable scroll includes a holding portion that holds the sealing member. The sealing member includes a rubber portion, which elastically deforms in the holding portion, and a resin portion, which is made of a material harder than the rubber portion. The resin portion at least partially projects out of the holding portion toward the opposing wall. The resin portion is in contact with the opposing wall.
    Type: Grant
    Filed: February 28, 2014
    Date of Patent: January 26, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroki Nagano, Tatsushi Mori, Ken Suitou
  • Patent number: 9246320
    Abstract: A motor-driven compressor includes a shell, an electric motor, a first conductor electrically connected to an external power source, a second conductor electrically connected to the electric motor, a connector connecting the first conductor and the second conductor and a connector case. The connector case has a first case member, a second case member, a first and a second seal members interposed between the first and the second case members, a hole through which the first conductor is inserted and a third seal member sealing between the first conductor and the connector case. A first main seal of the first seal member and a second main seal of the second seal member cooperate to form a cylindrical seal portion for sealing the second conductor that is inserted through the cylindrical seal portion when the first and the second seal members are joined.
    Type: Grant
    Filed: October 3, 2011
    Date of Patent: January 26, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tetsuya Yamada, Ken Suitou, Shingo Enami, Akio Fujii
  • Publication number: 20160013701
    Abstract: An electric compressor including a compression mechanism, an electric motor driving the compression mechanism, a housing accommodating the compression mechanism and the electric motor, an inverter box located on an outer surface of the housing, an inverter substrate accommodated in the inverter box and having an inverter circuit supplying electric power to the electric motor, the inverter substrate having a first surface and a second surface that is a reverse surface of the first surface, a plurality of fastening members fixing the inverter substrate to the inverter box, and a reinforcing member having a first end fixed to the inverter box and a second end soldered to the first surface or the second surface of the inverter substrate. The reinforcing member extends toward the first surface or the second surface of the inverter substrate in the inverter box. The reinforcing member is not electrically connected to the inverter circuit.
    Type: Application
    Filed: July 6, 2015
    Publication date: January 14, 2016
    Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Ken SUITOU, Kazuhiro KUROKI, Takuro MIZUNO, Tatsuya KOIDE, Yusuke KINOSHITA
  • Patent number: 9234527
    Abstract: A motor-driven compressor includes a compression unit having a compression chamber, a rotation shaft, an electric motor having a coil, a motor driving circuit, a housing, and a shaft support. The coil includes a first coil end, which is relatively close to the motor driving circuit, and a second coil end, which is relatively close to the compression unit. The housing includes a first area and a second area. A refrigerant passage communicates the first area with the second area. The shaft support includes a guide wall that guides the refrigerant to flow along the radial outer surface of the second coil end. The refrigerant guided by the guide wall is drawn into the compression chamber from the second area through a first suction passage. The first suction passage and the refrigerant passage are arranged at opposite sides of the rotation shaft.
    Type: Grant
    Filed: June 25, 2013
    Date of Patent: January 12, 2016
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Hiroshi Fukasaku, Minoru Mera, Ken Suitou, Yumin Hishinuma, Takahiro Moroi
  • Patent number: 9206804
    Abstract: With regard to a scroll compressor, a compression portion is rotatably connected with one end portion of a rotating shaft. A first shaft portion formed at one end portion of the rotating shaft is supported through a first bearing by a partition. A second shaft portion formed at the other end portion of the rotating shaft is supported through a second bearing by a cylindrical shaft support. A coil spring is interposed between a second inner race of a second bearing and a spring receiving portion of the rotating shaft which faces the second inner race in the shaft direction of the rotating shaft. The structure reduces vibration toward the shaft length direction of the rotating shaft and minimizes common vibrations together with vehicle side vibrations.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: December 8, 2015
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Shinji Tsubai, Ken Suitou, Hiroyuki Gennami, Hideo Kanai, Kazuhiro Kuroki
  • Patent number: 9194394
    Abstract: A motor-driven compressor includes an electric motor having a stator core, a compression mechanism driven by the electric motor, a motor housing accommodating the electric motor, and a cluster block engaged with the stator core in the motor housing. The stator core of the electric motor and the motor housing are assembled by shrink fit. The cluster block accommodates a connecting terminal for electrical connection between a conductor connected to a motor drive circuit and a lead wire drawn from the electric motor. The cluster block has a terminal hole for receiving the connecting terminal and has an opening that is provided separately from the terminal hole.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: November 24, 2015
    Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI
    Inventors: Tetsuya Yamada, Tatsuya Ito, Ken Suitou