Patents by Inventor Ken Suitou
Ken Suitou has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9181950Abstract: A motor-driven compressor that suppresses the transmission of vibration and noise to the exterior, while obtaining heating performance that is sufficient for use in a heat pump. The motor-driven compressor includes a compressor mechanism, which compresses a refrigerant, and a motor mechanism, which actuates the compressor mechanism. The motor-driven compressor further includes an inner housing, which accommodates the compressor mechanism and the motor mechanism in a sealed state, and an outer housing, which accommodates the inner housing. The outer housing includes a mounting portion that can be mounted to another member. A first intermediate member is arranged between the inner housing and the outer housing. The first intermediate member includes anti-vibration and thermal insulation properties.Type: GrantFiled: March 27, 2012Date of Patent: November 10, 2015Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Takayuki Ota, Kazuo Murakami, Ken Suitou
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Patent number: 9181951Abstract: A scroll compressor includes a rotation shaft, a fixed scroll, a movable scroll, a compression chamber, and a shaft support. A movable member is movable in an axial direction of the rotation shaft toward and away from the movable scroll. A rotation restriction mechanism includes a pin and a hole that is loosely fitted into the hole. An orbital radius switching mechanism moves the movable member in a first direction when a rotation speed of the rotation shaft is increased, which decreases an orbital radius of the pin relative to the hole so that an orbital radius of the movable scroll is decreased, and moves the movable member in a second direction when the rotation speed of the rotation shaft is decreased, which increases the orbital radius of the pin relative to the hole so that the orbital radius of the movable scroll is increased.Type: GrantFiled: November 11, 2013Date of Patent: November 10, 2015Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Kosaku Tozawa, Ken Suitou
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Publication number: 20150233377Abstract: An electrically-driven compressor including a housing, an electric motor, a compression mechanism, a cover member, a motor drive circuit, and a sealing member is disclosed. The electric motor is accommodated in the housing. The compression mechanism is accommodated in the housing and operated by the electric motor. The cover member is attached to the housing. The housing and the cover member form an accommodation portion including an accommodation space therein. The motor drive circuit is accommodated in the accommodation space and drives the electric motor. The sealing member is arranged between the housing and the cover member to seal the accommodation space. The sealing member includes an elastic seal portion that comes into close contact with the housing and the cover member. A core sustains the shape of the seal portion in conformance with the circumferential edge of the accommodation space.Type: ApplicationFiled: May 4, 2015Publication date: August 20, 2015Inventors: Tatsuya Koide, Ken Suitou, Kazuya Kimura, Akio Fujii, Akihiko Taketani, Masao Iguchi, Kenji Mochizuki, Shingo Enami
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Publication number: 20150192127Abstract: A motor-driven compressor includes suction, discharge, and intermediate pressure housings. The accommodation housing includes a compression mechanism, which compresses refrigerant, and injection ports, which deliver intermediate pressure refrigerant to the compression mechanism from an external refrigerant circuit. The compressed refrigerant is discharged into the discharge housing. The intermediate pressure housing includes an intake port, which draws in the intermediate pressure refrigerant, an accommodation recess, which is connected to the intake port, and supply passages, which connect the accommodating recess to the injection ports. The accommodation recess accommodates the valve mechanism. The valve mechanism includes a valve plate, which has a valve hole that connects the intake port and the supply passages, and a reed valve formation plate including a reed valve, located between the valve plate and the supply passages, to open and close the valve hole.Type: ApplicationFiled: January 5, 2015Publication date: July 9, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Hiroki NAGANO, Yoshikazu FUKUTANI, Ken SUITOU
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Publication number: 20150192126Abstract: There is provided an electric compressor includes a compression mechanism, an electric motor, a motor housing having an injection port that communicates with one of compression chambers that is in the middle of the compression, a discharge housing having a discharge chamber into which compressed refrigerant is discharge, and an intermediate pressure housing disposed between the motor housing and the discharge housing. The intermediate pressure housing has an introduction port for introducing intermediate pressure refrigerant from an external refrigerant circuit and a communication passage between the introduction port and the injection port of the motor housing. The introduction port and the communication passage cooperate with the injection port to allow the intermediate pressure refrigerant to be injected into the compression chamber. The communication passage has in the middle thereof a muffler chamber. A partition member separates the muffler chamber and the discharge chamber.Type: ApplicationFiled: December 31, 2014Publication date: July 9, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Hiroki NAGANO, Yoshikazu FUKUTANI, Ken SUITOU
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Publication number: 20150192124Abstract: An electric compressor is provided with a compression mechanism, an electric motor, a motor housing, discharge housing and an intermediate pressure housing. The compression mechanism has a compression chamber and is driven by the electric motor. The motor housing accommodates therein the electric motor and the compression mechanism and formed therein an injection port. The discharge housing has therein a discharge chamber into which compressed refrigerant is discharged. The intermediate pressure housing has therein an introduction port for introducing intermediate pressure refrigerant from an external refrigerant circuit and a communication passage that provides communication between the introduction port and the injection port of the motor housing. The motor housing, discharge housing and the intermediate pressure housing has a bolt fastening hole, and a bolt is inserted in the bolt fastening holes to integrally fix the motor housing, discharge housing and the intermediate pressure housing.Type: ApplicationFiled: January 7, 2015Publication date: July 9, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Ken SUITOU, Kazuo MURAKAMI, Yoshikazu FUKUTANI, Shinji TSUBAI
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Patent number: 9068570Abstract: A motor-driven compressor includes a back pressure region that pushes a movable scroll against a fixed scroll. The back pressure region is located at a side of the movable scroll located proximate to an opposing member. A defining portion, which is arranged on a movable end face, contact an opposing end face to define the back pressure region and a suction pressure region. The opposing member includes a communicating portion. An orbiting motion of the movable scroll moves the defining portion. This intermittently communicates the communicating portion with the back pressure region and the suction pressure region.Type: GrantFiled: March 13, 2013Date of Patent: June 30, 2015Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Takuro Yamashita, Ken Suitou, Kazuhiro Kuroki, Satoru Egawa
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Patent number: 9068458Abstract: A motor-driven compressor that prevents electric leakage from a drive circuit while suppressing the generation of noise. The motor-driven compressor includes a compressor mechanism that compresses a refrigerant, a motor mechanism that actuates the compressor mechanism, a drive circuit that drives the motor mechanism. The drive circuit is connected to a power supply. An inner housing accommodates the compressor mechanism and the motor mechanism in a sealed state and holds the drive circuit. An outer housing accommodates the inner housing and includes a mounting portion that can be mounted to another member. An intermediate member arranged between the inner housing and the outer housing and between the drive circuit and the outer housing. The intermediate members include anti-vibration and thermal insulation properties. A protector protects the drive circuit from an external impact, wherein the protector is arranged on the outer housing.Type: GrantFiled: March 27, 2012Date of Patent: June 30, 2015Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Takayuki Ota, Ken Suitou
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Patent number: 9065317Abstract: A fixing structure for an electrical component includes a heat removing member for removing heat from the electrical component. The heat removing member has a receiving portion for receiving the electrical component. The fixing structure for an electrical component further includes a separation member that is coupled to the electrical component to separate the electrical component from the heat removing member. The separation member is coupled to the heat removing member. The fixing structure for an electrical component includes a soft material member that is accommodated in the receiving portion to contact the receiving portion and the electrical component. Heat of the electrical component is transmitted to the heat removing member via the soft material member.Type: GrantFiled: January 4, 2012Date of Patent: June 23, 2015Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Shingo Enami, Ken Suitou, Yusuke Kinoshita
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Publication number: 20150159658Abstract: A motor-driven compressor includes an electric motor driven by a motor driver, which includes a switching element that converts DC voltage from a battery to AC voltage. A temperature detector detects the temperature of the switching element. A voltage detector detects DC voltage applied to the switching element from the battery. A control unit suspends the switching operation of the switching element when the detected temperature rises to a temperature threshold. The control unit reduces counter electromotive force generated by the electric motor. The controller changes the temperature threshold such that the temperature threshold gradually increases from when the detected DC voltage is the highest voltage in the applicable voltage range of the battery to when the detected DC voltage is the lowest voltage in the applicable voltage range.Type: ApplicationFiled: December 3, 2014Publication date: June 11, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Junya YANO, Tsuyoshi YAMAGUCHI, Tatsuya KOIDE, Ken SUITOU, Yoshiki NAGATA
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Publication number: 20150159655Abstract: A motor-driven compressor includes an electric motor driven by a motor driver, which includes a switching element that converts DC voltage from a battery to AC voltage. A control unit controls the switching operation of the switching element. A temperature detector detects the temperature of the switching element. The control unit suspends the switching operation of the switching element when the temperature detected by the temperature detector rises to a temperature threshold. The temperature threshold includes a first temperature threshold, corresponding to a withstand temperature of the switching element, and a second temperature threshold, which is higher than the first temperature threshold. The control unit switches the temperature threshold from the first temperature threshold to the second temperature threshold when the control unit activates a field weakening control that reduces counter electromotive force generated by the electric motor.Type: ApplicationFiled: December 3, 2014Publication date: June 11, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Junya YANO, Tsuyoshi YAMAGUCHI, Tatsuya KOIDE, Ken SUITOU, Yoshiki NAGATA
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Publication number: 20150159651Abstract: A motor-driven compressor includes an electric motor driven by a motor driver, which includes a switching element that converts DC voltage from a battery to AC voltage. A control unit controls the switching operation of the switching element. A temperature detector detects the temperature of the switching element. A voltage detector detects DC voltage applied to the switching element from the battery. The control unit suspends the switching operation of the switching element when the temperature detected by the temperature detector rises to a predetermined temperature threshold. The control unit also reduces counter electromotive force generated by the electric motor. The temperature threshold includes a first temperature threshold, corresponding to a withstand temperature of the switching element, and a second temperature threshold, which is higher than the first temperature threshold. The control unit switches the temperature threshold between the first and second temperature thresholds.Type: ApplicationFiled: December 3, 2014Publication date: June 11, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Junya YANO, Tsuyoshi YAMAGUCHI, Tatsuya KOIDE, Ken SUITOU, Yoshiki NAGATA
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Publication number: 20150152731Abstract: In a motor-driven scroll compressor of the present invention, a double-sided sliding bearing is provided a space between a drive bush and a boss portion. The double-sided sliding bearing has a cylindrical outer sliding member that is provided in the boss portion, and a cylindrical inner sliding member that is provided in the bush portion. In an outer boundary zone of an inner circumferential surface of the boss portion and an outer circumferential surface of the outer sliding member, and an inner boundary zone of an inner circumferential surface of the inner sliding member and an outer circumferential surface of the bush portion, relative rotation is generated. The outer sliding member and the inner sliding member have different lengths in an axial direction, and thereby form a first and a second steps at both ends in the axial direction.Type: ApplicationFiled: June 25, 2013Publication date: June 4, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Takuro Yamashita, Ken Suitou, Kazuhiro Kuroki, Satoru Egawa
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Patent number: 9017045Abstract: An electric compressor includes an inverter cover. The inverter cover has a metal plate that is arranged to cover an inverter (a circuit board). The metal plate has bolt insertion holes, through which metal bolts for fixing the inverter cover to a suction housing are passed. The head of each bolt contacts a flange portion, which is the periphery of the corresponding bolt insertion hole. The inverter cover is formed of plastic by being molded in a mold, using the metal plate as a core.Type: GrantFiled: March 12, 2012Date of Patent: April 28, 2015Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Yusuke Kinoshita, Shingo Enami, Ken Suitou
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Patent number: 8998595Abstract: [Object] To provide a scroll compressor capable of improving compression efficiency. [Means of Solution] In a scroll compressor 1, a fixed scroll 16 includes a fixed base plate 16c, and a fixed spiral wrap 16d integral with the fixed base plate 16c, while a movable scroll 22 includes a movable base plate 22a facing to the fixed base plate 16c and a movable spiral wrap 22b integral with the movable base plate 22a and meshing with the fixed spiral wrap 16d.Type: GrantFiled: November 17, 2009Date of Patent: April 7, 2015Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Tatsuya Ito, Yoshikazu Fukutani, Ken Suitou
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Publication number: 20150061558Abstract: An electric compressor capable of discharging electric charges of a capacitor is provided. The electric compressor includes: a compressing unit; an electric motor for rotating the compressing unit; a driving circuit for driving the electric motor; a housing for accommodating the compressing unit and the electric motor; and an inverter cover for accommodating the driving circuit. An outline of the electric compressor is formed by the housing and the inverter cover. The driving circuit includes: an inverter circuit for receiving electric power from a power supply line; a capacitor circuit connected between the power supply line and a ground line; and an electrically discharging circuit, connected to the capacitor circuit, for discharging electric charges accumulated in the capacitor circuit. The electric compressor further includes a capacitor cover, disposed inside the inverter cover, for encompassing and accommodating at least the capacitor circuit and the electrically discharging circuit.Type: ApplicationFiled: September 2, 2014Publication date: March 5, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Junya YANO, Ken SUITOU, Kazuhiro KUROKI
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Publication number: 20150061421Abstract: An electric compressor includes: a compressing unit; an electric motor that rotates the compressing unit; and a driving circuit. The driving circuit includes a filter circuit, an inverter circuit that receives electric power from the power supply line via the filter circuit, and a circuit board on which the inverter circuit is disposed, and a base member (aluminum base) and that supports the circuit board. The filter circuit has an electromagnetic coil and a damping resistor. The damping resistor is fixed to the aluminum base in abutment with the aluminum base. Preferably, the filter circuit is mounted on the circuit board, and the damping resistor has a lead line soldered to the circuit board and is fixed to the aluminum base by a screw. With this, there can be provided the electric compressor capable of effectively cooling the damping resistor of the filter circuit.Type: ApplicationFiled: September 2, 2014Publication date: March 5, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Junya YANO, Takuro MIZUNO, Ken SUITOU, Junichi TAKAHATA, Fumihiro KAGAWA, Shingo ENAMI
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Publication number: 20150054365Abstract: A motor-driven compressor includes a metal housing accommodating a compression unit and an electric motor and a cover coupled to the housing. The cover and the housing define an accommodation chamber that accommodates a motor driving circuit that drives the electric motor. The cover includes a metal shield that blocks electromagnetic noise, a resin outer insulator that is fixed to an outer side of the shield and includes an outer circumferential portion, and a resin inner insulator that is fixed to an inner side of the shield and includes an outer circumferential portion. The shield, the outer insulator, and the inner insulator are separate from one another and stacked together. The shield is held between the outer insulator and the inner insulator. The outer circumferential portion of the outer insulator is joined to the outer circumferential portion of the inner insulator.Type: ApplicationFiled: August 20, 2014Publication date: February 26, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Yusuke KINOSHITA, Ken SUITOU, Tatsushi MORI, Kazuhiro KUROKI, Tatsuya KOIDE, Junya YANO, Takuro MIZUNO
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Publication number: 20150037179Abstract: A motor-driven compressor includes a metal housing accommodating a compression unit and an electric motor and a resin cover coupled to the housing. The cover and the housing define an accommodation chamber that accommodates a motor driving circuit that drives the electric motor. A metal shield is fixed to the cover and blocks electromagnetic noise. The shield and the cover are stacked together. A sealing member located between the shield and the cover. The sealing member is configured to block entry of foreign matter into the accommodation chamber through a gap between the shield and the cover.Type: ApplicationFiled: July 28, 2014Publication date: February 5, 2015Applicant: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventors: Yusuke KINOSHITA, Ken SUITOU, Kazuhiro KUROKI, Yumin HISHINUMA, Junichi TAKAHATA, Junya YANO, Takuro MIZUNO
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Patent number: 8939739Abstract: An electric compressor includes a compression mechanism, an electric motor for driving the compression mechanism, and a drive circuit for controlling the electric motor. The drive circuit includes an external connector made of an insulating material. The external connector has a connecting terminal that is constructed to be electrically connected to an external power source. The drive circuit further includes a circuit board electrically connected to the connecting terminal and a filter element electrically connected to the circuit board. The drive circuit is accommodated in a metal housing. The filter element is integrally formed with the external connector such that contact of the filter element with the housing is prevented.Type: GrantFiled: November 29, 2011Date of Patent: January 27, 2015Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Yusuke Kinoshita, Shingo Enami, Ken Suitou