Patents by Inventor Luca Castellani

Luca Castellani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6861143
    Abstract: A cable includes at least one conductor and at least one covering layer. The at least one covering layer includes a thermoplastic polymer material. The polymer material includes a propylene homopolymer or a copolymer of propylene with an olefin comonomer. The olefin comonomer is ethylene, one or more ?-olefins other than propylene, or ethylene and one or more ?-olefins other than propylene. The homopolymer or copolymer has a melting point between 140° C. and 165° C., a melting enthalpy between 30 J/g and 80 J/g, a boiling diethyl ether soluble fraction less than or equal to 12 wt % and melting enthalpy less than or equal to 4 J/g, a boiling n-heptane soluble fraction between 15 wt % and 60 wt % and melting enthalpy between 10 J/g and 40 J/g, and a boiling n-heptane insoluble fraction between 40 wt % and 8 wt % and melting enthalpy greater than or equal to 45 J/g.
    Type: Grant
    Filed: May 16, 2002
    Date of Patent: March 1, 2005
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventors: Luca Castellani, Cristiana Scelza, Gaia Dell'Anna, Enrico Albizzati
  • Patent number: 6828505
    Abstract: The present invention is an improved electric insulation composition of a polymer and an additive that reduces water treeing due to electrical aging in water. The polymer additive is a hydrophobic/hydrophilic material with good compatibility with the polymer. The present invention is also a method of preventing electrical breakdown due to the formation of water trees by forming electrical cables with the insulation containing the disclosed anti-treeing additives.
    Type: Grant
    Filed: January 8, 1999
    Date of Patent: December 7, 2004
    Assignee: Pirelli Cavi S.p.A.
    Inventors: Franco Peruzzotti, Luca Castellani, Luis José Dacal, Valeria Garcia
  • Patent number: 6824870
    Abstract: A cable with recyclable covering, particularly for transporting or distributing medium or high voltage energy, in which at least one covering layer is based on thermoplastic polymer material comprising a propylene homopolymer or a copolymer of propylene with ethylene or an &agr;-olefin other than propylene in mixture with a dielectric liquid. The cable of the invention possesses superior mechanical and electrical properties, including high dielectric strength, in particular enabling it to be used at high operating temperature.
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: November 30, 2004
    Assignee: Pirelli S.p.A.
    Inventors: Luca Castellani, Gaia Dell'Anna, Cristiana Scelza, Enrico Albizzati
  • Publication number: 20040197059
    Abstract: An optical fiber cable having a polymeric component, in particular a buffer tube, suitable for both terrestrial and undersea uses. The polymeric material forming the component has a copolymer of propylene with a C4-C8 &agr;-olefin and preferably a nucleating agent disbursed therein. The obtained component shows improved dimensional stability, which guarantees its non-deformability, and high transparency and can be extruded at lower extrusion temperatures.
    Type: Application
    Filed: May 3, 2004
    Publication date: October 7, 2004
    Inventors: Luca Castellani, Mauro Maritano, Giovanni Brandi
  • Patent number: 6756447
    Abstract: A flame-retardant polymer composition includes: (a) a crystalline propylene homopolymer or copolymer; (b) a copolymer of ethylene with at least one alpha-olefin having from 4 to 12 carbon atoms, and optionally with a diene; and (c) a flame-retardant inorganic filler. Copolymer (b) has a density of between 0.90 and 0.86 g/cm3 and a Composition Distribution Index, defined as the weight percentage of copolymer molecules having an alpha-olefin content within 50% of the average total molar content of alpha-olefin, of greater than 45%.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: June 29, 2004
    Assignee: Pierelli Cavi E Sistemi.S.p.A.
    Inventors: Luca Castellani, Eduardo Grizante Redondo, Antonio Zaopo, Enrico Albizzati
  • Publication number: 20040065456
    Abstract: Electric cable (20), in particular for power transmission or distribution at medium or high voltage, comprising a metallic screen (5) and a water swellable layer (21) capable of forming a barrier to the water penetration provided in a position radially external to said metallic screen (5). Said water swellable layer (21) is made of an expanded polymeric material in which a water swellable material preferably in the form of powder, is embedded.
    Type: Application
    Filed: September 30, 2002
    Publication date: April 8, 2004
    Inventors: Sergio Belli, Alberto Bareggi, Paolo Veggetti, Luca Castellani, Giovanni Pozzati, Luca Balconi
  • Publication number: 20040038030
    Abstract: The invention describes a cable with recyclable covering, particularly for transporting or distributing medium or high voltage energy, in which at least one covering layer is based on thermoplastic polymer material comprising a propylene homopolymer or a copolymer of propylene with ethylene or an ∝-olefin other than propylene in mixture with a dielectric liquid. The cable of the invention possesses superior mechanical and electrical properties, including high dielectric strength, in particular enabling it to be used at high operating temperature.
    Type: Application
    Filed: August 19, 2003
    Publication date: February 26, 2004
    Inventors: Luca Castellani, Gaia Dell'Anna, Cristiana Scelza, Enrico Albizzati
  • Patent number: 6610401
    Abstract: Cable, in particular for medium-voltage or high-voltage electrical power transmission or distribution, for telecommunications or for data transmission, comprising a conductor and at least one coating layer based on a non-crosslinked polymer material comprising a thermoplastic reactor elastomer with an ethylene-based elastomeric phase co-polymerized with an &agr;-olefin and a propylene-based thermoplastic phase, in which the said elastomeric phase in the said thermoplastic reactor elastomer is at least 45% by weight relative to the total weight of the thermoplastic reactor elastomer, and the said thermoplastic reactor elastomer has value of enthalpy of fusion of peaks present below 130° C. and attributable to polyethylene sequences, such as HIFAX® KS080.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: August 26, 2003
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventors: Luca Castellani, Cristiana Scelza, Enrico Albizzati
  • Publication number: 20030138628
    Abstract: The invention describes a cable with recyclable covering, particularly for transporting or distributing medium or high voltage energy, in which at least one covering layer is based on thermoplastic polymer material comprising a propylene homopolymer or a copolymer of propylene with ethylene or an &agr;-olefin other than propylene in mixture with a dielectric liquid. The cable of the invention possesses superior mechanical and electrical properties, including high dielectric strength, in particular enabling it to be used at high operating temperature.
    Type: Application
    Filed: December 26, 2002
    Publication date: July 24, 2003
    Inventors: Luca Castellani, Luca Martinotto, Cristiana Scelza, Enrico Albizzati
  • Patent number: 6552112
    Abstract: A flame-retardant composition includes a crystalline propylene homopolymer or copolymer, a copolymer of ethylene with at least one alpha-olefin having from 3 to 12 carbon atoms, and optionally with a diene, the copolymer of ethylene being characterized by a composition distribution index greater than 45%, the index being defined as a weight percentage of copolymer molecules having an alpha-olefin content within 50% of an average total molar content of alpha-olefin, and natural magnesium hydroxide in amounts such as to impart flame-retardant properties. A related cable with self-extinguishing properties includes a conductor and a flame-retardant coating. The flame-retardant coating includes the flame-retardant composition.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: April 22, 2003
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventors: Eduardo Grizante Redondo, Franco Peruzzotti, Diego Tirelli, Antonio Zaopo, Enrico Albizzati, Luca Castellani
  • Patent number: 6521695
    Abstract: The present invention is an improved electric insulation composition of a polymer and an additive that reduces water treeing due to electrical aging in water. The polymer additive is a hydrophobic/hydrophilic material with good compatibility with the polymer. The present invention is also a method of preventing electrical breakdown due to the formation of water trees by forming electrical cables with the insulation containing the disclosed anti-treeing additive.
    Type: Grant
    Filed: September 24, 1996
    Date of Patent: February 18, 2003
    Assignee: Pirelli Cavi S.p.A.
    Inventors: Franco Peruzzotti, Luca Castellani, Luis Josè Dacal, Valeria Garcia
  • Publication number: 20030008143
    Abstract: A cable includes at least one conductor and at least one covering layer. The at least one covering layer includes a thermoplastic polymer material. The polymer material includes a propylene homopolymer or a copolymer of propylene with an olefin comonomer. The olefin comonomer is ethylene, one or more &agr;-olefins other than propylene, or ethylene and one or more &agr;-olefins other than propylene. The homopolymer or copolymer has a melting point between 140° C. and 165° C., a melting enthalpy between 30 J/g and 80 J/g, a boiling diethyl ether soluble fraction less than or equal to 12 wt % and melting enthalpy less than or equal to 4 J/g, a boiling n-heptane soluble fraction between 15 wt % and 60 wt % and melting enthalpy between 10 J/g and 40 J/g, and a boiling n-heptane insoluble fraction between 40 wt % and 85 wt % and melting enthalpy greater than or equal to 45 J/g.
    Type: Application
    Filed: May 16, 2002
    Publication date: January 9, 2003
    Inventors: Luca Castellani, Cristiana Scelza, Gaia Dell'Anna, Enrico Albizzati
  • Patent number: 6495760
    Abstract: Cables, in particular electrical cables for low-voltage power transmission or for telecommunications, or alternatively for data transmission or mixed power/telecommunications cables, which have self-extinguishing properties and produce a low level of fumes, wherein a coating layer based on a polymer material and on a flame-retardant inorganic filler is present. The polymer material includes a heterophase copolymer having an elastomeric phase based on ethylene copolymerized with an &agr;-olefin and a thermoplastic phase based on propylene. The elastomeric phase is at least 45% by weight relative to the total weight of the heterophase copolymer and the heterophase copolymer is substantially devoid of crystallinity deriving from polyethylene sequences.
    Type: Grant
    Filed: April 3, 2000
    Date of Patent: December 17, 2002
    Assignee: Pirelli Cevi e Sistemi S.p.A,
    Inventors: Luca Castellani, Diego Tirelli, Franco Peruzzotti, Enrico Albizzati
  • Publication number: 20020188078
    Abstract: A cable, in particular for power transmission, for telecommunications or for data transmission, or also combined power/telecommunications cables, wherein at least one coating layer consists of a recyclable material which is halogen-free and has superior mechanical, electrical, and flame-retardant properties. This material consists of a polymer mixture comprising: (a) a crystalline propylene homopolymer or copolymer; and (b) a copolymer of ethylene with at least one alpha-olefin having from 4 to 12 carbon atoms, and optionally with a diene; the said copolymer (b) being characterized by a density of between 0.90 and 0.86 g/cm3 and by a Composition Distribution Index, defined as the weight percentage of copolymer molecules having an alpha-olefin content within 50% of the average total molar content of alpha-olefin, of greater than 45%. This material may also include a flame-retardant inorganic filler.
    Type: Application
    Filed: March 13, 2002
    Publication date: December 12, 2002
    Applicant: PIRELLI CAVI SISTEMI S.p.A.
    Inventors: Luca Castellani, Eduardo Grizante Redondo, Antonio Zaopo, Enrico Albizzati
  • Patent number: 6410651
    Abstract: A cable, in particular for power transmission, for telecommunications or for data transmission, or also combined power/telecommunications cables, wherein at least one coating layer consists of a recyclable material which is halogen-free and has superior mechanical, electrical, and flame-retardant properties. This material consists of a polymer mixture comprising: (a) a crystalline propylene homopolymer or copolymer; and (b) a copolymer of ethylene with at least one alpha-olefin having from 4 to 12 carbon atoms, and optionally with a diene; the said copolymer (b) being characterized by a density of between 0.90 and 0.86 g/cm3 and by a Composition Distribution Index, defined as the weight percentage of copolymer molecules having an alpha-olefin content within 50% of the average total molar content of alpha-olefin, of greater than 45%. This material may also include a flame-retardant inorganic filler.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: June 25, 2002
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventors: Luca Castellani, Eduardo Grizante Redondo, Antonio Zaopo, Enrico Albizzati
  • Patent number: 6372344
    Abstract: A cable, in particular for power transmission, for telecommunications or for data transmission, or also combined power/telecommunications cables, wherein at least one coating layer is comprised of a recyclable material which is halogen-free and has superior mechanical and electrical properties. This material comprises a polymer mixture of a crystalline propylene homopolymer or copolymer and an elastomeric copolymer of ethylene with at least one alpha-olefin having from 3 to 12 carbon atoms, and optionally containing a diene. The copolymer is characterized by a 200% tension set value of lower than 30% (measured at 20° C. for 1 minute according to ASTM standard D 412). The cable also includes a flame-retardant polymer composition.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: April 16, 2002
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventors: Luca Castellani, Eduardo Grizante Redondo, Antonio Zaopo, Enrico Albizzati
  • Publication number: 20020039653
    Abstract: Cable, in particular for medium-voltage or high-voltage electrical power transmission or distribution, for telecommunications or for data transmission, comprising a conductor and at least one coating layer based on a non-crosslinked polymer material comprising a heterogeneous copolymer with an ethylene-based elastomeric phase copolymerized with an &agr;-olefin and a propylene-based thermoplastic phase, in which the said elastomeric phase in the said heterogeneous copolymer is at least 45% by weight relative to the total weight of the heterogeneous copolymer, and the said heterogeneous copolymer is essentially free of crystallinity deriving from polyethylene sequences.
    Type: Application
    Filed: June 28, 2001
    Publication date: April 4, 2002
    Inventors: Luca Castellani, Cristiana Scelza, Enrico Albizzati
  • Patent number: 6255399
    Abstract: A cable, in particular for power transmission, for telecommunications or for data transmission, or also combined power/telecommunications cables, wherein at least one coating layer consists of a recyclable material which is halogen-free and has superior mechanical and electrical properties. This material consists of a polymer mixture comprising: (a) a crystalline propylene homopolymer or copolymer; and (b) a copolymer of ethylene with at least one alpha-olefin having from 4 to 12 carbon atoms, and optionally with a diene; the said copolymer (b) being characterized by a density of between 0.90 and 0.86 g/cm3 and by a Composition Distribution Index, defined as the weight percentage of copolymer molecules having an alpha-olefin content within 50% of the average total molar content of alpha-olefin, of greater than 45%.
    Type: Grant
    Filed: July 23, 1998
    Date of Patent: July 3, 2001
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventors: Luca Castellani, Eduardo Redondo Grizante, Antonio Zaopo, Enrico Albizzati
  • Patent number: 6162542
    Abstract: The process of the invention to make miniaturized multipolar cables includes the steps of combining together a plurality of individually insulated conductors, inserting a filling in a pasty state and containing mineral fillers into the gaps existing between the conductors, partly hardening the filling and disposing the other cable components, in particular the sheath, around the conductors-filling assembly, and letting the filling become completely hard within the produced cable.
    Type: Grant
    Filed: June 22, 1999
    Date of Patent: December 19, 2000
    Assignee: Pirelli Cavi S.p.A.
    Inventors: Luca Castellani, Luca De Rai, Pasquale Volpe
  • Patent number: 6162548
    Abstract: A cable, in particular for power transmission, for telecommunications or for data transmission, or also combined power/telecommunications cables, wherein at least one coating layer consists of a recyclable material which is halogen-free and has superior mechanical and electrical properties. This material consists of a polymer mixture comprising: (a) a crystalline propylene homopolymer or copolymer; and (b) an elastomeric copolymer of ethylene with at least one alpha-olefin having from 3 to 12 carbon atoms, and optionally with a diene; the said copolymer (b) being characterized by a 200% tension set value (measured at 20.degree. C. for 1 minute according to ASTM standard D 412) lower than 30%.
    Type: Grant
    Filed: July 23, 1998
    Date of Patent: December 19, 2000
    Assignee: Pirelli Cavi e Sistemi S.p.A.
    Inventors: Luca Castellani, Eduardo Redondo Grizante, Antonio Zaopo, Enrico Albizzati