Patents by Inventor Manabu Suhara
Manabu Suhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8287828Abstract: A process for producing a lithium-containing composite oxide for a positive electrode active material for use in a lithium secondary battery, the oxide having the formula LipQqNxMyOzFa (wherein Q is at least one element selected from the group consisting of titanium, zirconium, niobium and tantalum, N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than Q and N, 0.9?p?1.1, 0?q<0.03, 0.97?x?1.00, 0?y<0.03, 1.9?z?2.1, q+x+y=1 and 0?a?0.02), which comprises firing a mixture of a lithium, Q element source and N element sources, and an M element source and/or fluorine source when these elements are present, in an oxygen-containing atmosphere, wherein the Q element source is a Q element compound aqueous solution having a pH of from 0.5 to 11.Type: GrantFiled: March 10, 2006Date of Patent: October 16, 2012Assignee: AGC Seimi Chemical Co., Ltd.Inventors: Takeshi Kawasato, Naoshi Saito, Megumi Uchida, Kazushige Horichi, Koji Tatsumi, Kunihiko Terase, Manabu Suhara
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Patent number: 8101143Abstract: A process for producing a lithium-containing composite oxide for a positive electrode active material for use in a lithium secondary battery, the oxide having the formula LipNxMmOzFa (wherein N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than N, 0.9?p?1.2, 0.9?x<1.00, 0<m?0.03, 1.9?z?2.2, x+m=1 and 0?a?0.02), which comprises using as an M element source a solution comprising a complex containing the M element dissolved in an organic solvent.Type: GrantFiled: September 29, 2006Date of Patent: January 24, 2012Assignee: Seimi Chemical Co., Ltd.Inventors: Takeshi Kawasato, Megumi Uchida, Toshiaki Abe, Naoshi Saito, Manabu Suhara
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Patent number: 7981547Abstract: A positive electrode active material for a lithium secondary battery containing a lithium-cobalt composite oxide is produced by firing, as a cobalt source, a mixture of substantially spherical cobalt hydroxide or tricobalt tetraoxide having such a sharp particle size distribution that the average particle size D50 is from 7 to 20 ?m, and cobalt oxyhydroxide having an average particle size of secondary particles formed by agglomeration of primary particles of from 7 to 20 ?m, in a proportion of from 5:1 to 1:5 as the cobalt atomic ratio, at a temperature of from 700° C. to 1050° C. in an oxygen-comprising atmosphere.Type: GrantFiled: August 3, 2010Date of Patent: July 19, 2011Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
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Patent number: 7842268Abstract: To provide a cathode active material for a lithium secondary battery, which is low in gas generation and has high safety and excellent durability for charge and discharge cycles even at a high charge voltage. A process for producing a lithium-containing composite oxide represented by the formula LipLqNxMyOzFa (wherein L is at least one element selected from the group of B and P, N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than N, 0.9?p?1.1, 1.0?q<0.03, 0.97?x<1.00, 0?y?0.03, 1.9?z?2.1, q+x+y=1 and 0?a?0.Type: GrantFiled: August 14, 2007Date of Patent: November 30, 2010Assignee: AGC Seimi Chemical Co., Ltd.Inventors: Takeshi Kawasato, Tokumitsu Kato, Megumi Uchida, Naoshi Saito, Manabu Suhara
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POSITIVE ELECTRODE ACTIVE SUBSTANCE FOR LITHIUM SECONDARY BATTERY AND PROCESS FOR PRODUCING THE SAME
Publication number: 20100294985Abstract: A positive electrode active material for a lithium secondary battery containing a lithium-cobalt composite oxide, which has a large volume capacity density, has a high safety and is excellent in charge and discharge cyclic durability, and its production process, are provided. A lithium-cobalt composite oxide represented by the formula LipCoxMyOzFa (wherein M is a transition metal element other than Co or an alkaline earth metal element, 0.9?p?1.1, 0.980?x?1.000, 0?y?0.02, 1.9?z?2.1, x+y=1 and 0?a?0.Type: ApplicationFiled: August 3, 2010Publication date: November 25, 2010Applicant: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida -
Positive electrode active substance for lithium secondary battery and process for producing the same
Patent number: 7824803Abstract: A positive electrode active material is produced by firing, as a cobalt source, a mixture of a) substantially spherical large particle size cobalt hydroxide or tricobalt tetraoxide having a sharp particle size distribution, and b) small particle size cobalt hydroxide or tricobalt tetraoxide, in a proportion of from 9:1 to 1:2 as the cobalt atomic ratio, at a temperature of from 700° C. to 1050° C. in an oxygen-comprising atmosphere.Type: GrantFiled: July 18, 2008Date of Patent: November 2, 2010Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida -
Patent number: 7785742Abstract: Coagulated particles of nickel-cobalt-manganese hydroxide wherein primary particles are coagulated to form secondary particles are synthesized by allowing an aqueous solution of a nickel-cobalt-manganese salt, an aqueous solution of an alkali-metal hydroxide, and an ammonium-ion donor to react under specific conditions; and a lithium-nickel-cobalt-manganese-containing composite oxide represented by a general formula, LipNixMn1-x-yCoyO2-qFq (where 0.98?p?1.07, 0.3?x?0.5, 0.1?y?0.38, and 0?q?0.05), which is a positive electrode active material for a lithium secondary cell having a wide usable voltage range, a charge-discharge cycle durability, a high capacity and high safety, is obtained by dry-blending coagulated particles of nickel-cobalt-manganese composite oxyhydroxide formed by making an oxidant to act on the coagulated particles with a lithium salt, and firing the mixture in an oxygen-containing atmosphere.Type: GrantFiled: April 22, 2008Date of Patent: August 31, 2010Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Takuya Mihara, Koichiro Ueda, Yukimitsu Wakasugi
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Patent number: 7615315Abstract: A positive electrode material for a lithium secondary battery for high voltage high capacity use exhibiting high cycle durability and high safety. The positive electrode material is composed of particles having a composition represented by the general formula: LiaCobMgcAdOeFf (A is the group 6 transition element or the group 14 element, 0.90?a?1.10, 0.97?b?1.00, 0.0001?c?0.03, 0.0001?d?0.03, 1.98?e?2.02, 0?f?0.02 and 0.0001?c+d?0.03), and magnesium, the element A and fluorine exist uniformly in the vicinity of the surfaces of the particles.Type: GrantFiled: August 16, 2004Date of Patent: November 10, 2009Assignee: Seimi Chemical Co., Ltd.Inventors: Koji Tatsumi, Toshiaki Abe, Naoshi Saito, Manabu Suhara
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Patent number: 7504180Abstract: There is obtained a material of a positive electrode for a secondary lithium-ion cell having high cycle durability and high safety in high-voltage and high-capacity applications, which is a particulate positive electrode active material for a secondary lithium-ion cell represented by a general formula, LiaCObAcBdOeFf (A is Al or Mg, B is a group-IV transition element, 0.90?a?1.10, 0.97?b?1.00, 0.0001?c?0.03, 0.0001?d?0.03, 1.98?e?2.02, 0?f?0.02, and 0.0001?c+d?0.03), where element A, element B and fluorine are evenly present in the vicinity of the particle surfaces.Type: GrantFiled: June 6, 2003Date of Patent: March 17, 2009Assignee: Seimi Chemical Co., Ltd.Inventors: Koji Tatsumi, Manabu Suhara, Naoshi Saito, Kazushige Horichi, Yukio Jitsugiri
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Patent number: 7501209Abstract: The present invention provides a positive electrode, which has a large volume capacity density, high safety, and is excellent in the coating uniformity, the charge and discharge cyclic durability and the low-temperature properties. Further, the present invention provides a process for producing a lithium-cobalt composite oxide for a positive electrode for a lithium secondary cell, the lithium-cobalt composite oxide being represented by the formula LipCoxMyOzFa (wherein M is a transition metal element other than Co, aluminum or an alkaline earth metal element, 0.9?p?1.1, 0.980?x?1.000, 0?y?0.02, 1.9?z?2.1, x+y=1 and 0?a?0.02).Type: GrantFiled: May 21, 2004Date of Patent: March 10, 2009Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
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Patent number: 7481991Abstract: A process to produce a positive electrode active material for a lithium secondary battery, having a large volume capacity density and high safety, uniform coating properties, charge and discharge cyclic durability and low temperature characteristics even at a high charge voltage is disclosed. The positive electrode active material is a lithium-containing composite oxide represented by the formula LipNxMyOzFa, wherein N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Sn, Zn, Al, alkaline earth metal elements, and transition metal elements other than the N element, O.9?p?l.1, 0.97?x?l.00, 0?y?0.03, 1.9?z?2.1, x+y=1 and 0?a?0.02. The N element source powder having an average particle size of from 2 to 20 ?m, is impregnated with the M element salt aqueous solution, and the prepared dry powder comprising the N element, M element, a lithium source and optionally a fluorine source is fired at from 700 to 1 ,050° C.Type: GrantFiled: March 2, 2006Date of Patent: January 27, 2009Assignee: Seimi Chemical Co., Ltd.Inventors: Takeshi Kawasato, Megumi Uchida, Naoshi Saito, Manabu Suhara
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POSITIVE ELECTRODE ACTIVE SUBSTANCE FOR LITHIUM SECONDARY BATTERY AND PROCESS FOR PRODUCING THE SAME
Publication number: 20090017383Abstract: A positive electrode active material for a lithium secondary battery containing a lithium-cobalt composite oxide, which has a large volume capacity density, has a high safety and is excellent in charge and discharge cyclic durability, and its production process, are provided. A lithium-cobalt composite oxide represented by the formula LipCoxMyOzFa (wherein M is a transition metal element other than Co or an alkaline earth metal element, 0.9?p?1.1, 0.980?x?1.000, 0?y?0.02, 1.9?z?2.1, x+y=1 and 0?a?0.Type: ApplicationFiled: July 18, 2008Publication date: January 15, 2009Applicant: Seimi Chemical Co., Ltd.Inventors: Manabu SUHARA, Naoshi SAITOH, Kazushige HORICHI, Megumi UCHIDA -
Publication number: 20080241053Abstract: Coagulated particles of nickel-cobalt-manganese hydroxide wherein primary particles are coagulated to form secondary particles are synthesized by allowing an aqueous solution of a nickel-cobalt-manganese salt, an aqueous solution of an alkali-metal hydroxide, and an ammonium-ion donor to react under specific conditions; and a lithium-nickel-cobalt-manganese-containing composite oxide represented by a general formula, LipNixMn1-x-yCoyO2-qFq (where 0.98?p?1.07, 0.3?x?0.5, 0.1?y?0.38, and 0?q?0.05), which is a positive electrode active material for a lithium secondary cell having a wide usable voltage range, a charge-discharge cycle durability, a high capacity and high safety, is obtained by dry-blending coagulated particles of nickel-cobalt-manganese composite oxyhydroxide formed by making an oxidant to act on the coagulated particles with a lithium salt, and firing the mixture in an oxygen-containing atmosphere.Type: ApplicationFiled: April 22, 2008Publication date: October 2, 2008Applicant: SEIMI CHEMICAL CO., LTD.Inventors: Manabu Suhara, Takuya Mihara, Koichiro Ueda, Yukimitsu Wakasugi
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Patent number: 7429434Abstract: It is to provide a cathode active material powder for a positive electrode for a lithium secondary battery, which has a large volume capacity density, high safety and excellent durability for charge and discharge cycles. A cathode active material powder for a lithium secondary battery characterized by comprising a first composite oxide powder represented by the formula (1) LipQxMyOzFa (wherein Q is Co or Mn, M is aluminum or an alkaline earth metal element or a transition metal element other than Q, provided that when Q is Co, 0.9?p?1.1, 0.980?x?1.000, 0?y?0.02, 1.9?z?2.1, x+y=1, and 0?a?0.02, and when Q is Mn, 1?p?1.3, x=2?y, 0?y?0.05, z=4, and a=0), having an average particle size D50 of from 5 to 30 ?m, and having a compression breaking strength of at least 40 MPa; and a second composite oxide powder represented by the formula (2) LipNixCoyMnzNqOrFa (wherein N is aluminum or an alkaline earth metal element or a transition metal element other than Ni, Co and Mn, 0.9?p?1.1, 0.2?x?0.8, 0?y?0.4, 0?z?0.Type: GrantFiled: December 14, 2006Date of Patent: September 30, 2008Assignee: Seimi Chemical Co., Ltd.Inventors: Takuya Mihara, Yukimitsu Wakasugi, Naoshi Saito, Manabu Suhara
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Patent number: 7384706Abstract: Coagulated particles of nickel-cobalt-manganese hydroxide wherein primary particles are coagulated to form secondary particles are synthesized by allowing an aqueous solution of a nickel-cobalt-manganese salt, an aqueous solution of an alkali-metal hydroxide, and an ammonium-ion donor to react under specific conditions; and a lithium-nickel-cobalt-manganese-containing composite oxide represented by a general formula, LipNixMn1-x-yCoyO2-qFq (where 0.98?p?1.07, 0.3?x?0.5, 0.1?y?0.38, and 0?q?0.05), which is a positive electrode active material for a lithium secondary cell having a wide usable voltage range, a charge-discharge cycle durability, a high capacity and high safety, is obtained by dry-blending coagulated particles of nickel-cobalt-manganese composite oxyhydroxide formed by making an oxidant to act on the coagulated particles with a lithium salt, and firing the mixture in an oxygen-containing atmosphere.Type: GrantFiled: March 22, 2004Date of Patent: June 10, 2008Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Takuya Mihara, Koichiro Ueda, Yukimitsu Wakasugi
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Patent number: 7381498Abstract: To provide a lithium-nickel-cobalt-manganese composite oxide powder for a positive electrode of a lithium secondary battery, which has a large volume capacity density and high safety and is excellent in the charge and discharge cyclic durability. A positive electrode active material powder for a lithium secondary battery characterized by comprising a first granular powder having a compression breaking strength of at least 50 MPa and a second granular powder having a compression breaking strength of less than 40 MPa, formed by agglomeration of many fine particles of a lithium composite oxide represented by the formula LipNixCoyMnzMqO2-aFa (wherein M is a transition metal element other than Ni, Co and Mn, Al or an alkaline earth metal element, 0.9?p?1.1, 0.2?x?0.8, 0?y?0.4, 0?z?0.5, y+z>0, 0?q?0.05, 1.9?2?a?2.1, x+y+z+q=1 and 0?a?0.02) to have an average particle size D50 of from 3 to 15 ?m, in a weight ratio of the first granular powder/the second granular powder being from 50/50 to 90/10.Type: GrantFiled: June 13, 2005Date of Patent: June 3, 2008Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Takuya Mihara, Koichiro Ueda, Yukimitsu Wakasugi
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Patent number: 7368095Abstract: The present invention provides a composite oxide for a high performance solid oxide fuel cell which can be fired at a relatively low temperature, and which has little heterogeneous phases of impurities other than the desired composition. The composite oxide is the one having a perovskite type crystal structure containing rare earth elements, and having constituent elements homogeneously dispersed therein. A homogeneous composite oxide having an abundance ratio of heterogeneous phases of at most 0.3% by average area ratio, and a melting point of at least 1470° C., is obtained by using metal carbonates, oxides or hydroxides, and reacting them with citric acid in an aqueous system.Type: GrantFiled: November 15, 2002Date of Patent: May 6, 2008Assignee: Seimi Chemical Co., Ltd.Inventors: Fumio Munakata, Kenji Furuya, Masaharu Hatano, Yoshinori Fujie, Manabu Suhara
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Publication number: 20070298324Abstract: To provide a cathode active material for a lithium secondary battery, which is low in gas generation and has high safety and excellent durability for charge and discharge cycles even at a high charge voltage. A process for producing a lithium-containing composite oxide represented by the formula LipLqNxMyOzFa (wherein L is at least one element selected from the group of B and P, N is at least one element selected from the group consisting of Co, Mn and Ni, M is at least one element selected from the group consisting of Al, alkaline earth metal elements and transition metal elements other than N, 0.9?p?1.1, 1.0?q<0.03, 0.97?x<1.00, 0?y?0.03, 1.9?z?2.1, q+x+y=1 and 0?a?0.Type: ApplicationFiled: August 14, 2007Publication date: December 27, 2007Applicant: AGC Seimi Chemical Co., Ltd.Inventors: Takeshi Kawasato, Tokumitsu Kato, Megumi Uchida, Naoshi Saito, Manabu Suhara
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Patent number: 7306779Abstract: A composite oxide suitable for an active material of a positive electrode for a lithium secondary cell which can be used in a wide range of voltage, has a large electric capacity and excellent low temperature performance and is excellent in the durability for charge-discharge cycles and highly safe, a process for its production, and a positive electrode and a cell employing it, are presented. The composite oxide is a lithium-cobalt composite oxide which is represented by the formula LiCo1-xMxO2, (wherein 0?x?0.02 and M is at least one member selected from the group consisting of Ta, Ti, Nb, Zr and Hf), and which has a half-width of the diffraction peak for (110) face at 2?=66.5±1°, of from 0.070 to 0.180°, as measured by the X-ray diffraction using CuK? as a ray source.Type: GrantFiled: December 23, 2003Date of Patent: December 11, 2007Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Kazuo Sunahara, Naoshi Saitoh, Tsutomu Katoh
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Patent number: 7270797Abstract: To provide a process for producing a lithium-cobalt composite oxide for a positive electrode of a lithium secondary battery excellent in volume capacity density, safety, charge and discharge cyclic durability, press density and productivity, by using in expensive cobalt hydroxide and lithium carbonate. A mixture having a cobalt hydroxide powder and a lithium carbonate powder mixed so that the atomic ratio of lithium/cobalt would be from 0.98 to 1.01, is fired in an oxygen-containing atmosphere at from 250 to 700° C., and the fired product is further fired in an oxygen-containing atmosphere at from 850 to 1,050° C., or such a mixture is heated at a temperature-raising rate of at most 4° C./min in a range from 250 to 600° C. and fired in an oxygen-containing atmosphere at from 850 to 1,050° C.Type: GrantFiled: May 13, 2005Date of Patent: September 18, 2007Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Koji Tatsumi