Patents by Inventor Masanori Onuma
Masanori Onuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8858275Abstract: A crimp-style terminal (10) which includes a base plate (13); a conductor crimp unit (12) which is formed, to have a substantially U-shaped cross section, from a pair of conductor swage pieces (14) which extend to both sides of the base plate (13) and are swaged to encase conductors (Wa) of a wire (W), the wire being arranged on the inner surface of the base plate (13), and which is crimped and connected to the terminals of the conductors (Wa); and a plurality of serrations (16) which are on the inner surface of the conductor crimp unit (12) and which are formed from cylindrical concave sections having identical radii. The depth of the serrations (16) formed at the rear end-side inner surface of the conductor swage pieces (14) is shallower than that of the serrations (16) formed at the front end-side inner surface of the base plate (13).Type: GrantFiled: July 28, 2011Date of Patent: October 14, 2014Assignee: Yazaki CorporationInventors: Masanori Onuma, Kousuke Takemura
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Patent number: 8851941Abstract: Disclosed is a crimping terminal that suppresses as far as possible an increase in contact resistance with an electrical wire even in a severe thermal impact environment. A crimping terminal is formed into a substantial U-shape section with a bowed bottom plate. Also, a bead is formed whose in inner surface is made convex by punching a concave shape from an outer surface of a wall plate, on the wall plate at any position in a range from at least a bottom plate to a conductor swage piece. A work hardening portion hardened by crushing at a center portion in a width direction of the bottom plate is also formed.Type: GrantFiled: April 12, 2011Date of Patent: October 7, 2014Assignee: Yazaki CorporationInventor: Masanori Onuma
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Patent number: 8819925Abstract: There is provided a terminal crimping apparatus which can detect a crimping failure mode which produces a transversely asymmetrical crimped shape in a crimped product. The terminal crimping apparatus includes an anvil (102A) which is a lower die on which a conductor crimping portion (11) of a terminal (10) is place and a crimper (101A) which is an upper die which bends inwards a pair of left and right crimping pieces (11L, 11R) of the conductor crimping portion (11), and the terminal crimping apparatus further includes a detection device which detects a transversely unbalanced load in the upper and lower dies (101A, 101B) in a crimping process in which the upper die (101A) is pressed down towards the lower die (102A) so as to crimp the pair of left and right crimping pieces (11L, 11R) on to a conductor (Wa) of an electric wire so as to crimp the conductor (Wa).Type: GrantFiled: June 22, 2010Date of Patent: September 2, 2014Assignee: Yuzuki CorporationInventors: Masanori Onuma, Kosuke Takemura
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Patent number: 8814612Abstract: A conductor crimp portion (11) before being crimped to a conductor of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) is formed through a press machining of the conductor crimp portion (11) by using a metal mold (70) with a protruded portion (72) formed, by a discharge machining, in a position corresponding to each of the recesses (20) or by using a metal mold with a protruded portion (85) formed, by press fitting a pin (83) into a press fit hole (82) formed in a block (81), in a position corresponding to each of the recesses (20).Type: GrantFiled: July 14, 2011Date of Patent: August 26, 2014Assignee: Yazaki CorporationInventors: Masanori Onuma, Kousuke Takemura
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Patent number: 8814611Abstract: A conductor crimp portion (11) includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) before crimping has an elliptical shape (oval shape) having a minor axis oriented in a front-rear direction and a major axis oriented in a direction orthogonal to the front-rear direction, to take on a shape close to a perfect circle after crimping.Type: GrantFiled: July 14, 2011Date of Patent: August 26, 2014Assignee: Yazaki CorporationInventors: Masanori Onuma, Kousuke Takemura
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Patent number: 8804134Abstract: In a method for inspecting a conductor crimping portion of a crimping terminal, a laser displacement meter is disposed on a final stage of the terminal manufacturing line, and an upper surface of the flat-shaped bottom plate of the conductor crimping portion of a conveyed crimping terminal is measured, thereby acquiring, as an inspection result, data pertaining to at least one of items; namely, a width of the interior surface of a bottom plate, a width of the serrations, and a depth of the serrations.Type: GrantFiled: April 12, 2011Date of Patent: August 12, 2014Assignee: Yazaki CorporationInventor: Masanori Onuma
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Publication number: 20140213123Abstract: Concave serrations are provided in an inner surface of a conductor crimping portion of a crimp terminal. A number of circular concave portions are provided in the inner surface of the conductor crimping portion as the concave serrations so as to be scattered in a state of being spaced aside from one another. A diameter of an inner bottom surface of each circular concave portion is set within a range of 0.15 (an error range is ±0.04) mm to 0.8 (the error range is ±0.04) mm. A serration angle between an extension surface of the inner bottom surface and an inner side surface of each circular concave portion is set within a range of 60 to 90 degrees. A shortest distance of a flat surface portion between peripheries of mutually adjacent circular concave portions is set to be 0.17 (the error range is ±0.09) mm.Type: ApplicationFiled: April 2, 2014Publication date: July 31, 2014Applicant: Yazaki CorporationInventors: Yoshitaka ITO, Takaya KONDOU, Masanori ONUMA
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Publication number: 20140004759Abstract: A crimping terminal comprises: a conductor crimping portion including a bottom plate and a pair of conductor crimping tabs, the conductor crimping tabs being extending from both sides of the bottom plate in a widthwise direction perpendicular to a lengthwise direction of the crimping terminal and being configured to crimp a conductor of an electrical cable so as to wrap the conductor, the conductor being formed by a bundle of wires and serving as a crimping subject disposed on the bottom plate along the lengthwise direction, the inner surface of the conductor crimping portion being provided with serrations including a plurality of uniformly cylindrical recesses with a diameter smaller than the diameter of the wire of the conductor, and wherein, in the plurality of recesses, the adjacent recesses deviated from each other in the widthwise direction of the crimping terminal partly overlap each other when seen from the lengthwise direction.Type: ApplicationFiled: February 1, 2012Publication date: January 2, 2014Applicant: YAZAKI CORPORATIONInventors: Takaya Kondou, Masanori Onuma, Yoshitaka Ito
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Publication number: 20140004758Abstract: A crimping terminal includes a conductor crimping portion which is connected to an electric cable so as to crimp the electric cable. The conductor crimping portion includes a bottom plate on which a conductor is placed and a pair of conductor crimping tabs which is provided on both sides of the bottom plate. The conductor crimping portion includes serrations that are formed at least a part of the inner surface thereof and retains the conductor of the electric cable inside the conductor crimping portion and at least one bead that protrudes from the inner surface.Type: ApplicationFiled: September 5, 2013Publication date: January 2, 2014Applicant: Yazaki CorporationInventors: Takaya KONDOU, Masanori ONUMA, Yoshitaka ITO
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Publication number: 20130143454Abstract: A conductor crimp portion (11) includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) before crimping has an elliptical shape (oval shape) having a minor axis oriented in a front-rear direction and a major axis oriented in a direction orthogonal to the front-rear direction, to take on a shape close to a perfect circle after crimping.Type: ApplicationFiled: July 14, 2011Publication date: June 6, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130137315Abstract: A conductor crimp portion (11) before being crimped to a conductor of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) is formed through a press machining of the conductor crimp portion (11) by using a metal mold (70) with a protruded portion (72) formed, by a discharge machining, in a position corresponding to each of the recesses (20) or by using a metal mold with a protruded portion (85) formed, by press fitting a pin (83) into a press fit hole (82) formed in a block (81), in a position corresponding to each of the recesses (20).Type: ApplicationFiled: July 14, 2011Publication date: May 30, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130130568Abstract: A conductor crimp portion (11) before being crimped to a conductor (Wa) of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. The recesses (20) each has an inner bottom surface (20A) in a form of a hemispherical surface.Type: ApplicationFiled: July 15, 2011Publication date: May 23, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130130566Abstract: A crimp terminal (10) includes a conductor crimp portion (12) having a cross section formed into a U-shape by a bottom plate (13) and a pair of conductor crimping pieces (14, 14) provided to extend on both sides of the bottom plate (13) and crimped to wrap a conductor (Wa) of an electric wire (W) disposed on an inner surface (13a) of the bottom plate (13). The conductor crimp portion (12) is crimped and connected to the conductor (Wa) and includes serrations (16) at respective lattice points of a lattice (21, 22, 23) assumed in an inner surface (13a, 14a) of the conductor crimp portion (12) and obliquely crossing in a longitudinal direction of the conductor (Wa). The serrations (16) are consisted of cylindrical recesses having the same shape.Type: ApplicationFiled: June 8, 2011Publication date: May 23, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130130567Abstract: In a crimp terminal (1) with a conductor crimp portion (11) having recessed serrations in the inner surface (11R), circular recesses (20) as serrations are provided in an inner surface (11R) of the conductor crimp portion (11) to be scattered so as to be spaced from each other before the conductor crimp portion (11) is crimped to a conductor (Wa) of an electric wire (W). A strip-shaped serration non-forming region (22) is provided in an intermediate portion in a front-back direction of the conductor crimp portion (11) and formed without the recesses (20).Type: ApplicationFiled: July 15, 2011Publication date: May 23, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130130564Abstract: A conductor crimp portion (11) before being crimped to a conductor (Wa) of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. At an inner periphery corner portion where an inner bottom surface (20A) and an inner periphery side surface (20B) of each of the recesses (20) intersect with each other, a roundness portion (20C) for connecting the inner bottom surface (20A) with the inner periphery side surface (20B) by a smooth continuous curved surface are provided.Type: ApplicationFiled: July 15, 2011Publication date: May 23, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130130570Abstract: Disclosed is a crimp terminal (1) provided with a conductor crimp unit (3A) that has a base (4) and a swage unit (5), which extends from the sides of the base (4) and swages in such a manner that a conductor (20) on the base (4) is crimped. Circular serrations (10a, 10b) are multiply provided to the inner surface of the conductor crimp unit (3A). The serrations (10a, 10b) have different sizes according to region.Type: ApplicationFiled: August 3, 2011Publication date: May 23, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130130565Abstract: A crimp-style terminal (10) is provided with: a base plate (13); a conductor crimp unit (12) which is formed, to have a substantially U-shaped cross section, from a pair of conductor swage pieces (14) which extend to both sides of the base plate (13) and are swaged to encase conductors (Wa) of a wire (W), said wire being arranged on the inner surface of the base plate (13), and which is crimped and connected to the terminals of the conductors (Wa); and a plurality of serrations (16) which are on the inner surface of the conductor crimp unit (12) and which are formed from cylindrical concave sections having identical radii. Therein, the depth of the serrations (16) formed at the rear end-side inner surface of the conductor swage pieces (14) is shallower than that of the serrations (16) formed at the front end-side inner surface of the base plate (13).Type: ApplicationFiled: July 28, 2011Publication date: May 23, 2013Applicant: YAZAKI CORPORATIONInventors: Masanori Onuma, Kousuke Takemura
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Publication number: 20130044333Abstract: In a method for inspecting a conductor crimping portion of a crimping terminal, a laser displacement meter is disposed on a final stage of the terminal manufacturing line, and an upper surface of the flat-shaped bottom plate of the conductor crimping portion of a conveyed crimping terminal is measured, thereby acquiring, as an inspection result, data pertaining to at least one of items; namely, a width of the interior surface of a bottom plate, a width of the serrations, and a depth of the serrations.Type: ApplicationFiled: April 12, 2011Publication date: February 21, 2013Applicant: YAZAKI CORPORATIONInventor: Masanori Onuma
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Publication number: 20130035007Abstract: Disclosed is a crimping terminal that suppresses as far as possible an increase in contact resistance with an electrical wire even in a severe thermal impact environment. A crimping terminal (10) is formed into a substantial U-shape section with a bowed bottom plate (21). Also, a bead (31) is formed whose in inner surface is made convex (31T) by punching a concave shape from an outer surface of a wall plate, on the wall plate at any position in a range from at least a bottom plate (21) to a conductor swage piece (22). A work hardening portion (E) hardened by crushing at a center portion in a width direction of the bottom plate (21) is also formed. This increases rigidity of a portion from a center of a width direction of the semiconductor crimping portion (12) bottom plate (21) to the semiconductor swage piece (22), so it is possible to suppress as much as is possible an increase in contact resistance with a wire even in severe thermal impact environments.Type: ApplicationFiled: April 12, 2011Publication date: February 7, 2013Applicant: YAZAKI CORPORATIONInventor: Masanori Onuma
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Publication number: 20130035008Abstract: Disclosed is a terminal fitting that is little affected by thermal shock, and has no reduction in crimping performance on a wire terminal even if the terminal fitting is thin. The terminal fitting is equipped with a draw-formed portion (bead) for reinforcement, extending in an extending direction of side wall portions, on a bottom wall portion of a wire connection portion. With this, bottom wall portion rigidity is improved. Therefore, even if the terminal fitting is thin, it is little affected by thermal shock, and there is no reduction in crimping performance on a wire terminal.Type: ApplicationFiled: April 12, 2011Publication date: February 7, 2013Applicant: YAZAKI CORPORATIONInventor: Masanori Onuma