Patents by Inventor Masanori Onuma

Masanori Onuma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8858275
    Abstract: A crimp-style terminal (10) which includes a base plate (13); a conductor crimp unit (12) which is formed, to have a substantially U-shaped cross section, from a pair of conductor swage pieces (14) which extend to both sides of the base plate (13) and are swaged to encase conductors (Wa) of a wire (W), the wire being arranged on the inner surface of the base plate (13), and which is crimped and connected to the terminals of the conductors (Wa); and a plurality of serrations (16) which are on the inner surface of the conductor crimp unit (12) and which are formed from cylindrical concave sections having identical radii. The depth of the serrations (16) formed at the rear end-side inner surface of the conductor swage pieces (14) is shallower than that of the serrations (16) formed at the front end-side inner surface of the base plate (13).
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: October 14, 2014
    Assignee: Yazaki Corporation
    Inventors: Masanori Onuma, Kousuke Takemura
  • Patent number: 8851941
    Abstract: Disclosed is a crimping terminal that suppresses as far as possible an increase in contact resistance with an electrical wire even in a severe thermal impact environment. A crimping terminal is formed into a substantial U-shape section with a bowed bottom plate. Also, a bead is formed whose in inner surface is made convex by punching a concave shape from an outer surface of a wall plate, on the wall plate at any position in a range from at least a bottom plate to a conductor swage piece. A work hardening portion hardened by crushing at a center portion in a width direction of the bottom plate is also formed.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: October 7, 2014
    Assignee: Yazaki Corporation
    Inventor: Masanori Onuma
  • Patent number: 8819925
    Abstract: There is provided a terminal crimping apparatus which can detect a crimping failure mode which produces a transversely asymmetrical crimped shape in a crimped product. The terminal crimping apparatus includes an anvil (102A) which is a lower die on which a conductor crimping portion (11) of a terminal (10) is place and a crimper (101A) which is an upper die which bends inwards a pair of left and right crimping pieces (11L, 11R) of the conductor crimping portion (11), and the terminal crimping apparatus further includes a detection device which detects a transversely unbalanced load in the upper and lower dies (101A, 101B) in a crimping process in which the upper die (101A) is pressed down towards the lower die (102A) so as to crimp the pair of left and right crimping pieces (11L, 11R) on to a conductor (Wa) of an electric wire so as to crimp the conductor (Wa).
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: September 2, 2014
    Assignee: Yuzuki Corporation
    Inventors: Masanori Onuma, Kosuke Takemura
  • Patent number: 8814612
    Abstract: A conductor crimp portion (11) before being crimped to a conductor of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) is formed through a press machining of the conductor crimp portion (11) by using a metal mold (70) with a protruded portion (72) formed, by a discharge machining, in a position corresponding to each of the recesses (20) or by using a metal mold with a protruded portion (85) formed, by press fitting a pin (83) into a press fit hole (82) formed in a block (81), in a position corresponding to each of the recesses (20).
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: August 26, 2014
    Assignee: Yazaki Corporation
    Inventors: Masanori Onuma, Kousuke Takemura
  • Patent number: 8814611
    Abstract: A conductor crimp portion (11) includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) before crimping has an elliptical shape (oval shape) having a minor axis oriented in a front-rear direction and a major axis oriented in a direction orthogonal to the front-rear direction, to take on a shape close to a perfect circle after crimping.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: August 26, 2014
    Assignee: Yazaki Corporation
    Inventors: Masanori Onuma, Kousuke Takemura
  • Patent number: 8804134
    Abstract: In a method for inspecting a conductor crimping portion of a crimping terminal, a laser displacement meter is disposed on a final stage of the terminal manufacturing line, and an upper surface of the flat-shaped bottom plate of the conductor crimping portion of a conveyed crimping terminal is measured, thereby acquiring, as an inspection result, data pertaining to at least one of items; namely, a width of the interior surface of a bottom plate, a width of the serrations, and a depth of the serrations.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: August 12, 2014
    Assignee: Yazaki Corporation
    Inventor: Masanori Onuma
  • Publication number: 20140213123
    Abstract: Concave serrations are provided in an inner surface of a conductor crimping portion of a crimp terminal. A number of circular concave portions are provided in the inner surface of the conductor crimping portion as the concave serrations so as to be scattered in a state of being spaced aside from one another. A diameter of an inner bottom surface of each circular concave portion is set within a range of 0.15 (an error range is ±0.04) mm to 0.8 (the error range is ±0.04) mm. A serration angle between an extension surface of the inner bottom surface and an inner side surface of each circular concave portion is set within a range of 60 to 90 degrees. A shortest distance of a flat surface portion between peripheries of mutually adjacent circular concave portions is set to be 0.17 (the error range is ±0.09) mm.
    Type: Application
    Filed: April 2, 2014
    Publication date: July 31, 2014
    Applicant: Yazaki Corporation
    Inventors: Yoshitaka ITO, Takaya KONDOU, Masanori ONUMA
  • Publication number: 20140004759
    Abstract: A crimping terminal comprises: a conductor crimping portion including a bottom plate and a pair of conductor crimping tabs, the conductor crimping tabs being extending from both sides of the bottom plate in a widthwise direction perpendicular to a lengthwise direction of the crimping terminal and being configured to crimp a conductor of an electrical cable so as to wrap the conductor, the conductor being formed by a bundle of wires and serving as a crimping subject disposed on the bottom plate along the lengthwise direction, the inner surface of the conductor crimping portion being provided with serrations including a plurality of uniformly cylindrical recesses with a diameter smaller than the diameter of the wire of the conductor, and wherein, in the plurality of recesses, the adjacent recesses deviated from each other in the widthwise direction of the crimping terminal partly overlap each other when seen from the lengthwise direction.
    Type: Application
    Filed: February 1, 2012
    Publication date: January 2, 2014
    Applicant: YAZAKI CORPORATION
    Inventors: Takaya Kondou, Masanori Onuma, Yoshitaka Ito
  • Publication number: 20140004758
    Abstract: A crimping terminal includes a conductor crimping portion which is connected to an electric cable so as to crimp the electric cable. The conductor crimping portion includes a bottom plate on which a conductor is placed and a pair of conductor crimping tabs which is provided on both sides of the bottom plate. The conductor crimping portion includes serrations that are formed at least a part of the inner surface thereof and retains the conductor of the electric cable inside the conductor crimping portion and at least one bead that protrudes from the inner surface.
    Type: Application
    Filed: September 5, 2013
    Publication date: January 2, 2014
    Applicant: Yazaki Corporation
    Inventors: Takaya KONDOU, Masanori ONUMA, Yoshitaka ITO
  • Publication number: 20130143454
    Abstract: A conductor crimp portion (11) includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) before crimping has an elliptical shape (oval shape) having a minor axis oriented in a front-rear direction and a major axis oriented in a direction orthogonal to the front-rear direction, to take on a shape close to a perfect circle after crimping.
    Type: Application
    Filed: July 14, 2011
    Publication date: June 6, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130137315
    Abstract: A conductor crimp portion (11) before being crimped to a conductor of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. Each of the recesses (20) is formed through a press machining of the conductor crimp portion (11) by using a metal mold (70) with a protruded portion (72) formed, by a discharge machining, in a position corresponding to each of the recesses (20) or by using a metal mold with a protruded portion (85) formed, by press fitting a pin (83) into a press fit hole (82) formed in a block (81), in a position corresponding to each of the recesses (20).
    Type: Application
    Filed: July 14, 2011
    Publication date: May 30, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130130568
    Abstract: A conductor crimp portion (11) before being crimped to a conductor (Wa) of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. The recesses (20) each has an inner bottom surface (20A) in a form of a hemispherical surface.
    Type: Application
    Filed: July 15, 2011
    Publication date: May 23, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130130566
    Abstract: A crimp terminal (10) includes a conductor crimp portion (12) having a cross section formed into a U-shape by a bottom plate (13) and a pair of conductor crimping pieces (14, 14) provided to extend on both sides of the bottom plate (13) and crimped to wrap a conductor (Wa) of an electric wire (W) disposed on an inner surface (13a) of the bottom plate (13). The conductor crimp portion (12) is crimped and connected to the conductor (Wa) and includes serrations (16) at respective lattice points of a lattice (21, 22, 23) assumed in an inner surface (13a, 14a) of the conductor crimp portion (12) and obliquely crossing in a longitudinal direction of the conductor (Wa). The serrations (16) are consisted of cylindrical recesses having the same shape.
    Type: Application
    Filed: June 8, 2011
    Publication date: May 23, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130130567
    Abstract: In a crimp terminal (1) with a conductor crimp portion (11) having recessed serrations in the inner surface (11R), circular recesses (20) as serrations are provided in an inner surface (11R) of the conductor crimp portion (11) to be scattered so as to be spaced from each other before the conductor crimp portion (11) is crimped to a conductor (Wa) of an electric wire (W). A strip-shaped serration non-forming region (22) is provided in an intermediate portion in a front-back direction of the conductor crimp portion (11) and formed without the recesses (20).
    Type: Application
    Filed: July 15, 2011
    Publication date: May 23, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130130564
    Abstract: A conductor crimp portion (11) before being crimped to a conductor (Wa) of an electric wire includes, in an inner surface (11R) of the conductor crimp portion (11), circular recesses (20) as serrations of the conductor crimp portion (11) scattered to be spaced from each other. At an inner periphery corner portion where an inner bottom surface (20A) and an inner periphery side surface (20B) of each of the recesses (20) intersect with each other, a roundness portion (20C) for connecting the inner bottom surface (20A) with the inner periphery side surface (20B) by a smooth continuous curved surface are provided.
    Type: Application
    Filed: July 15, 2011
    Publication date: May 23, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130130570
    Abstract: Disclosed is a crimp terminal (1) provided with a conductor crimp unit (3A) that has a base (4) and a swage unit (5), which extends from the sides of the base (4) and swages in such a manner that a conductor (20) on the base (4) is crimped. Circular serrations (10a, 10b) are multiply provided to the inner surface of the conductor crimp unit (3A). The serrations (10a, 10b) have different sizes according to region.
    Type: Application
    Filed: August 3, 2011
    Publication date: May 23, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130130565
    Abstract: A crimp-style terminal (10) is provided with: a base plate (13); a conductor crimp unit (12) which is formed, to have a substantially U-shaped cross section, from a pair of conductor swage pieces (14) which extend to both sides of the base plate (13) and are swaged to encase conductors (Wa) of a wire (W), said wire being arranged on the inner surface of the base plate (13), and which is crimped and connected to the terminals of the conductors (Wa); and a plurality of serrations (16) which are on the inner surface of the conductor crimp unit (12) and which are formed from cylindrical concave sections having identical radii. Therein, the depth of the serrations (16) formed at the rear end-side inner surface of the conductor swage pieces (14) is shallower than that of the serrations (16) formed at the front end-side inner surface of the base plate (13).
    Type: Application
    Filed: July 28, 2011
    Publication date: May 23, 2013
    Applicant: YAZAKI CORPORATION
    Inventors: Masanori Onuma, Kousuke Takemura
  • Publication number: 20130044333
    Abstract: In a method for inspecting a conductor crimping portion of a crimping terminal, a laser displacement meter is disposed on a final stage of the terminal manufacturing line, and an upper surface of the flat-shaped bottom plate of the conductor crimping portion of a conveyed crimping terminal is measured, thereby acquiring, as an inspection result, data pertaining to at least one of items; namely, a width of the interior surface of a bottom plate, a width of the serrations, and a depth of the serrations.
    Type: Application
    Filed: April 12, 2011
    Publication date: February 21, 2013
    Applicant: YAZAKI CORPORATION
    Inventor: Masanori Onuma
  • Publication number: 20130035007
    Abstract: Disclosed is a crimping terminal that suppresses as far as possible an increase in contact resistance with an electrical wire even in a severe thermal impact environment. A crimping terminal (10) is formed into a substantial U-shape section with a bowed bottom plate (21). Also, a bead (31) is formed whose in inner surface is made convex (31T) by punching a concave shape from an outer surface of a wall plate, on the wall plate at any position in a range from at least a bottom plate (21) to a conductor swage piece (22). A work hardening portion (E) hardened by crushing at a center portion in a width direction of the bottom plate (21) is also formed. This increases rigidity of a portion from a center of a width direction of the semiconductor crimping portion (12) bottom plate (21) to the semiconductor swage piece (22), so it is possible to suppress as much as is possible an increase in contact resistance with a wire even in severe thermal impact environments.
    Type: Application
    Filed: April 12, 2011
    Publication date: February 7, 2013
    Applicant: YAZAKI CORPORATION
    Inventor: Masanori Onuma
  • Publication number: 20130035008
    Abstract: Disclosed is a terminal fitting that is little affected by thermal shock, and has no reduction in crimping performance on a wire terminal even if the terminal fitting is thin. The terminal fitting is equipped with a draw-formed portion (bead) for reinforcement, extending in an extending direction of side wall portions, on a bottom wall portion of a wire connection portion. With this, bottom wall portion rigidity is improved. Therefore, even if the terminal fitting is thin, it is little affected by thermal shock, and there is no reduction in crimping performance on a wire terminal.
    Type: Application
    Filed: April 12, 2011
    Publication date: February 7, 2013
    Applicant: YAZAKI CORPORATION
    Inventor: Masanori Onuma