Patents by Inventor Masataka Takeuchi

Masataka Takeuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11588148
    Abstract: Powder comprising particles comprising a matrix material and silicon-based domains dispersed in this matrix material, whereby the matrix material is carbon or a material that can be thermally decomposed to carbon, whereby either part of the silicon-based domains are present in the form of agglomerates of silicon-based domains whereby at least 98% of these agglomerates have a maximum size of 3 ?m or less, or the silicon-based domains are not at all agglomerated into agglomerates.
    Type: Grant
    Filed: October 15, 2015
    Date of Patent: February 21, 2023
    Assignees: Umicore, Showa Denko K.K.
    Inventors: Stijn Put, Dirk Van Genechten, Jan Gilleir, Nicolas Marx, Arihiro Muto, Nobuaki Ishii, Masataka Takeuchi
  • Publication number: 20220209223
    Abstract: Powder comprising particles comprising a matrix material and silicon-based domains dispersed in this matrix material, whereby the matrix material is carbon or a material that can be thermally decomposed to carbon, whereby either part of the silicon-based domains are present in the form of agglomerates of silicon-based domains whereby at least 98% of these agglomerates have a maximum size of 3 ?m or less, or the silicon-based domains are not at all agglomerated into agglomerates.
    Type: Application
    Filed: February 16, 2022
    Publication date: June 30, 2022
    Inventors: Stijn PUT, Dirk VAN GENECHTEN, Jan GILLEIR, Nicolas MARX, Arihiro MUTO, Nobuaki ISHII, Masataka TAKEUCHI
  • Patent number: 11031587
    Abstract: A negative electrode material for a lithium ion battery, including silicon-containing particles, artificial graphite particles and a carbonaceous material, wherein at least part of the silicon-containing particles, the artificial graphite particles and the carbonaceous material form composite particles; wherein the silicon-containing particles are silicon particles having a SiOx (0<x?2) layer on the particle surface, having an oxygen content of 1.0 mass % or more and 18.0 mass % or less, and mainly containing particles having a primary particle diameter of 200 nm or less; wherein the artificial graphite particles are non-flaky artificial graphite particles and have a 50% particle diameter in a volume-based cumulative particle size distribution, D50, of 1.0 ?m or more and 15.0 ?m or less. Also disclosed is a lithium-ion battery including a negative electrode using the negative electrode material.
    Type: Grant
    Filed: July 1, 2016
    Date of Patent: June 8, 2021
    Assignees: SHOWA DENKO K. K., UMICORE
    Inventors: Nobuaki Ishii, Arihiro Muto, Yasunari Otsuka, Masataka Takeuchi, Dirk Van Genechten, Stijn Put
  • Patent number: 10693135
    Abstract: A production method for a composite of fine particles (A) and carbon particles (B), including the steps of: mixing fine particles (A) formed of a substance comprising at least one kind of Si, Sn, Al, Ge and In; and molten pitch, to obtain a mixture (1); pulverizing the mixture (1) to obtain a pulverized product (2a); dry-mixing the pulverized product (2a) and carbon particles (B) to obtain a mixture (3a); and firing the mixture (3a), followed by pulverization; or including the steps of: adding carbon particles (B) to the mixture (1), followed by dry mixing and pulverizing, to obtain a pulverized product (2b); and firing the pulverized product (2b), followed by pulverization.
    Type: Grant
    Filed: August 4, 2014
    Date of Patent: June 23, 2020
    Assignees: SHOWA DENKO K.K., UMICORE
    Inventors: Arihiro Mutoh, Hirokazu Murata, Masataka Takeuchi, Jan Gilleir, Kris Driesen, Stijn Put
  • Patent number: 10483529
    Abstract: Composite powder for use in an anode of a lithium ion battery, whereby the particles of the composite powder comprise silicon-based domains in a matrix, whereby the individual silicon-based domains are either free silicon-based domains that are not or not completely embedded in the matrix or are fully embedded silicon-based domains that are completely surrounded by the matrix, whereby the percentage of free silicon-based domains is lower than or equal to 4 weight % of the total amount of Si in metallic or oxidized state in the composite powder.
    Type: Grant
    Filed: December 11, 2015
    Date of Patent: November 19, 2019
    Assignees: UMICORE, SHOWA DENKO K.K.
    Inventors: Stijn Put, Dirk Van Genechten, Kris Driesen, Jin Hu, Yvan Strauven, Arihiro Muto, Nobuaki Ishii, Masataka Takeuchi
  • Publication number: 20190334162
    Abstract: A granular composite material, containing: particles (A) each formed of a substance which contains an element capable of intercalating and deintercalating lithium ions and is free of graphite; particles (B) each formed of a substance which contains graphite; carbon fibers (C); a polymer (D) containing a polysaccharide having an unsubstituted or substituted glucopyranose ring or a derivative thereof; and a solid electrolyte (E) containing a linear or branched polyether or a derivative thereof; a negative electrode obtained by laminating an electrode layer containing the granular composite material on a current collector; a method for producing the negative electrode; and a lithium ion secondary battery containing the negative electrode.
    Type: Application
    Filed: December 6, 2017
    Publication date: October 31, 2019
    Applicant: SHOWA DENKO K.K.
    Inventors: Takayuki KURITA, Masataka TAKEUCHI, Nobuaki ISHII
  • Publication number: 20190305293
    Abstract: An all-solid-state lithium ion battery, including a solid electrolyte, a negative electrode, and a positive electrode. The solid electrolyte includes at least one selected from oxide-based and sulfide-based solid electrolytes, and has a 50% diameter (D50) in a cumulative particle diameter distribution on a volume basis of from 0.1 ?m to 10 ?m. The negative electrode includes the solid electrolyte, a negative electrode active material and a conductive additive. The negative electrode active material includes graphite particles each having an interlayer spacing d002 of a graphite crystal of from 0.3360 nm to 0.3370 nm and having a D50 of from 1 ?m to 10 ?m. The negative electrode includes 35 to 45 parts by mass of the negative electrode active material, 45 to 55 parts by mass of the solid electrolyte, and 5 to 10 parts by mass of the conductive additive.
    Type: Application
    Filed: December 25, 2017
    Publication date: October 3, 2019
    Applicant: SHOWA DENKO K. K.
    Inventors: Chiaki SOTOWA, Masataka TAKEUCHI
  • Patent number: 10109848
    Abstract: The present invention relates to a negative electrode material for a lithium ion battery, made of a composite material comprising silicon-containing particles, artificial graphite particles and a carbon coating layer, wherein the silicon-containing particles are silicon particles having a SiOx layer (0<x?2) on a particle surface, have an oxygen content ratio of 1 mass % or more and 18 mass % or less, and mainly comprise particles having a primary particle diameter of 200 nm or less; and the artificial graphite particles have a scale-like shape. By using the negative electrode material, a lithium ion battery having a high capacitance and excellent charge-discharge cycle characteristics can be produced.
    Type: Grant
    Filed: August 4, 2014
    Date of Patent: October 23, 2018
    Assignees: SHOWA DENKO K.K., UMICORE
    Inventors: Hirokazu Murata, Masataka Takeuchi, Nobuaki Ishii, Sam Siau, Nicolas Marx, Stijn Put
  • Publication number: 20180190975
    Abstract: A negative electrode material for a lithium ion battery, including silicon-containing particles, artificial graphite particles and a carbonaceous material, wherein at least part of the silicon-containing particles, the artificial graphite particles and the carbonaceous material form composite particles; wherein the silicon-containing particles are silicon particles having a SiOx (0<x?2) layer on the particle surface, having an oxygen content of 1.0 mass % or more and 18.0 mass % or less, and mainly containing particles having a primary particle diameter of 200 nm or less; wherein the artificial graphite particles are non-flaky artificial graphite particles and have a 50% particle diameter in a volume-based cumulative particle size distribution, D50, of 1.0 ?m or more and 15.0 ?m or less. Also disclosed is a lithium-ion battery including a negative electrode using the negative electrode material.
    Type: Application
    Filed: July 1, 2016
    Publication date: July 5, 2018
    Applicants: SHOWA DENKO K. K., UMICORE
    Inventors: Nobuaki ISHII, Arihiro MUTO, Yasunari OTSUKA, Masataka TAKEUCHI, Dirk VAN GENECHTEN, Stijn PUT
  • Patent number: 9905839
    Abstract: A composite electrode material consisting of a carbon coated complex oxide, fibrous carbon and a binder. Said material is prepared by a method which includes co-grinding an active electrode material and fibrous carbon, and adding a binder to the co-grinded mixture to lower the viscosity of the mixture. The fibrous carbon is preferably vapor grown carbon fibers.
    Type: Grant
    Filed: January 7, 2014
    Date of Patent: February 27, 2018
    Assignees: HYDRO-QUEBEC, SHOWA DENKO K.K.
    Inventors: Karim Zaghib, Chiaki Sotowa, Patrick Charest, Masataka Takeuchi, Abdelbast Guerfi
  • Publication number: 20180013137
    Abstract: Powder comprising particles comprising a matrix material and silicon-based domains dispersed in this matrix material, whereby the matrix material is carbon or a material that can be thermally decomposed to carbon, whereby either part of the silicon-based domains are present in the form of agglomerates of silicon-based domains whereby at least 98% of these agglomerates have a maximum size of 3 ?m or less, or the silicon-based domains are not at all agglomerated into agglomerates.
    Type: Application
    Filed: October 15, 2015
    Publication date: January 11, 2018
    Inventors: Stijn PUT, Dirk VAN GENECHTEN, Jan GILLEIR, Nicolas MARX, Arihiro MUTO, Nobuaki ISHII, Masataka TAKEUCHI
  • Publication number: 20170352877
    Abstract: Composite powder for use in an anode of a lithium ion battery, whereby the particles of the composite powder comprise silicon-based domains in a matrix, whereby the individual silicon-based domains are either free silicon-based domains that are not or not completely embedded in the matrix or are fully embedded silicon-based domains that are completely surrounded by the matrix, whereby the percentage of free silicon-based domains is lower than or equal to 4 weight % of the total amount of Si in metallic or oxidized state in the composite powder.
    Type: Application
    Filed: December 11, 2015
    Publication date: December 7, 2017
    Inventors: Stijn PUT, Dirk VAN GENECHTEN, Kris DRIESEN, Jin HU, Yvan STRAUVEN, Arihiro MUTO, Nobuaki ISHII, Masataka TAKEUCHI
  • Patent number: 9614218
    Abstract: A composite carbon particle for use in a negative electrode of a lithium-ion secondary battery, the composite carbon particle including a core particle composed of a carbon material obtained by heating, at not higher than 2500° C., petroleum coke having a Hardgrove grindability index (HGI value) of 30 to 60 (defined by ASTM D409), and a covering layer composed of a carbonaceous material obtained by heating an organic compound at 1000° C. to 2000° C. The composite carbon particle has a 50% particle diameter (D50) of 1 ?m to 30 ?m in a volume-based cumulative particle size distribution as measured by a laser diffraction method.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: April 4, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Masataka Takeuchi, Yoshihito Yokoyama, Chiaki Sotowa
  • Patent number: 9583760
    Abstract: A negative electrode material for lithium ion batteries is obtained by a method which includes: mixing carbon particles (B) such as graphite particles, particles (A), such as Si particles, containing an element capable of occluding and releasing lithium ions, a carbon precursor such as sucrose, a carboxylic acid compound such as acetic acid, and a liquid medium such as water or isopropyl alcohol to prepare a slurry; drying and solidifying the slurry; and heat-treating the resulting solidified material to carbonize the carbon precursor. A lithium ion battery is obtained using this negative electrode material.
    Type: Grant
    Filed: November 21, 2013
    Date of Patent: February 28, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Arihiro Mutoh, Yoshiaki Ikenoue, Masashi Sakaguchi, Hirokazu Murata, Masataka Takeuchi, Nobuaki Ishii
  • Patent number: 9543583
    Abstract: Particles (A) including an element capable of intercalating and deintercalating lithium ions, carbon particles (B) capable of intercalating and deintercalating lithium ions, multi-walled carbon nanotubes (C), carbon nanofibers (D) and optionally electrically conductive carbon particles (E) are mixed in the presence of shear force to obtain a composite electrode material. A lithium ion secondary battery is obtained using the above composite electrode material.
    Type: Grant
    Filed: January 28, 2014
    Date of Patent: January 10, 2017
    Assignee: SHOWA DENKO K.K.
    Inventors: Takeshi Nakamura, Nobuaki Ishii, Masataka Takeuchi
  • Patent number: 9531008
    Abstract: The present invention relates to a lithium battery positive electrode comprising an active substance that can occlude and release lithium ion, a carbon-based conductivity enhancer, and a binder, characterized in that the positive electrode contains the carbon-based conductivity enhancer in an amount of 0.1 to 2 mass % on the basis of the entire mass of the positive electrode, and that the carbon-based conductivity enhancer contains a carbon fiber having a mean fiber diameter of 1 to 200 nm, wherein the active substance that can occlude and release lithium ion is contained in an amount, as calculated from the true density of the active substance, of 70% by volume or more on the basis of the total volume of the positive electrode; and relates to a lithium battery using the a lithium battery positive electrode. The positive electrode obtained by the present invention has an excellent electrolyte permeability and electrolyte retention. Therefore, it is better adapted to high-density lithium battery.
    Type: Grant
    Filed: August 12, 2005
    Date of Patent: December 27, 2016
    Assignee: SHOWA DENKO K.K.
    Inventors: Masataka Takeuchi, Chiaki Sotowa
  • Patent number: 9419281
    Abstract: A carbon negative electrode material for a lithium secondary battery includes: a core carbon material; and a coated layer covering the core carbon material and comprising a carbon coating material and carbon fiber.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: August 16, 2016
    Assignee: SHOWA DENKO K.K.
    Inventors: Kyung-Hee Han, Jeong-Hun Oh, Jong-Sung Kim, Chul Youm, Masataka Takeuchi, Akinori Sudoh, Chiaki Sotowa
  • Publication number: 20160190552
    Abstract: The present invention relates to a negative electrode material for a lithium ion battery, made of a composite material comprising silicon-containing particles, artificial graphite particles and a carbon coating layer, wherein the silicon-containing particles are silicon particles having a SiOx layer (0<x?2) on a particle surface, have an oxygen content ratio of 1 mass % or more and 18 mass % or less, and mainly comprise particles having a primary particle diameter of 200 nm or less; and the artificial graphite particles have a scale-like shape. By using the negative electrode material, a lithium ion battery having a high capacitance and excellent charge-discharge cycle characteristics can be produced.
    Type: Application
    Filed: August 4, 2014
    Publication date: June 30, 2016
    Applicants: SHOWA DENKO K.K., UMICORE
    Inventors: Hirokazu MURATA, Masataka TAKEUCHI, Nobuaki ISHII, Sam SIAU, Nicolas MARX, Stijn PUT
  • Publication number: 20160181602
    Abstract: A production method for a composite of fine particles (A) and carbon particles (B), including the steps of: mixing fine particles (A) formed of a substance comprising at least one kind of Si, Sn, Al, Ge and In; and molten pitch, to obtain a mixture (1); pulverizing the mixture (1) to obtain a pulverized product (2a); dry-mixing the pulverized product (2a) and carbon particles (B) to obtain a mixture (3a); and firing the mixture (3a), followed by pulverization; or including the steps of: adding carbon particles (B) to the mixture (1), followed by dry mixing and pulverizing, to obtain a pulverized product (2b); and firing the pulverized product (2b), followed by pulverization.
    Type: Application
    Filed: August 4, 2014
    Publication date: June 23, 2016
    Applicants: SHOWA DENKO K.K., UMICORE
    Inventors: Arihiro MUTOH, Hirokazu MURATA, Masataka TAKEUCHI, Jan GILLEIR, Kris DRIESEN, Stijn PUT
  • Patent number: 9368796
    Abstract: A graphite material having pores which, when 200 rectangular regions of 6 ?m×8 ?m are randomly selected in a surface image of the graphite material observed by a scanning electron microscope, in the surface of the graphite material appearing in the regions, a pore appearing on the surface and having an aperture in a shape having a diameter of 15 nm to 200 nm, a circularity degree of 0.75 to 1.0 and a major axis/minor axis ratio of 1.0 to 1.5 is visible in two regions or more. Also disclosed is a carbon material for battery electrodes, a paste for electrodes, an electrode and a lithium ion secondary battery including the graphite material.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: June 14, 2016
    Assignee: SHOW A DENKO K.K.
    Inventors: Yasuaki Wakizaka, Yuuichi Kamijou, Masataka Takeuchi, Takayuki Fukai, Chiaki Sotowa, Akinori Sudoh, Masako Tanaka