Patents by Inventor Michael C. Smayling

Michael C. Smayling has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9704845
    Abstract: A linear-shaped core structure of a first material is formed on an underlying material. A layer of a second material is conformally deposited over the linear-shaped core structure and exposed portions of the underlying material. The layer of the second material is etched so as to leave a filament of the second material on each sidewall of the linear-shaped core structure, and so as to remove the second material from the underlying material. The linear-shaped core structure of the first material is removed so as to leave each filament of the second material on the underlying material. Each filament of the second material provides a mask for etching the underlying material. Each filament of the second material can be selectively etched further to adjust its size, and to correspondingly adjust a size of a feature to be formed in the underlying material.
    Type: Grant
    Filed: October 5, 2015
    Date of Patent: July 11, 2017
    Assignee: Tela Innovations, Inc.
    Inventors: Michael C. Smayling, Scott T. Becker
  • Publication number: 20170186771
    Abstract: A first transistor has a gate electrode formed by a substantially linear portion of a first conductive structure. A second transistor has a gate electrode formed by a substantially linear portion of a second conductive structure. A third transistor has a gate electrode formed by a substantially linear portion of a third conductive structure. A fourth transistor has a gate electrode formed by a substantially linear portion of a fourth conductive structure. The substantially linear portions of the first, second, third, and fourth conductive structures extend in a first direction and are positioned in accordance with a gate pitch. Gate electrodes of the first and second transistors have a first size as measured in the first direction. Gate electrodes of the third and fourth transistors have a second size as measured in the first direction. The first size is at least two times the second size.
    Type: Application
    Filed: March 13, 2017
    Publication date: June 29, 2017
    Inventors: Scott T. Becker, Michael C. Smayling
  • Publication number: 20170186772
    Abstract: A semiconductor chip includes four linear-shaped conductive structures that each form a gate electrode of corresponding transistor of a first transistor type and a gate electrode of a corresponding transistor of a second transistor type. First and second ones of the four linear-shaped conductive structures are positioned to have their lengthwise-oriented centerlines separated by a gate electrode pitch. Third and fourth ones of the four linear-shaped conductive structures are also positioned to have their lengthwise-oriented centerlines separated by the gate electrode pitch. The first and third ones of the four linear-shaped conductive structures are positioned to have their lengthwise-oriented centerlines co-aligned and are separated by a first end-to-end spacing.
    Type: Application
    Filed: March 13, 2017
    Publication date: June 29, 2017
    Inventors: Scott T. Becker, Michael C. Smayling
  • Publication number: 20170177779
    Abstract: A method is disclosed for defining an integrated circuit. The method includes generating a digital data file that includes both electrical connection information and physical topology information for a number of circuit components. The method also includes operating a computer to execute a layout generation program. The layout generation program reads the electrical connection and physical topology information for each of the number of circuit components from the digital data file and automatically creates one or more layout structures necessary to form each of the number of circuit components in a semiconductor device fabrication process, such that the one or more layout structures comply with the physical topology information read from the digital data file. The computer is also operated to store the one or more layout structures necessary to form each of the number of circuit components in a digital format on a computer readable medium.
    Type: Application
    Filed: March 7, 2017
    Publication date: June 22, 2017
    Inventors: Michael C. Smayling, Daryl Fox, Jonathan R. Quandt, Scott T. Becker
  • Patent number: 9673114
    Abstract: Methods, devices and systems for patterning of substrates using charged particle beams without photomasks and without a resist layer. Material can be removed from a substrate, as directed by a design layout database, localized to positions targeted by multiple, matched charged particle beams. Reducing the number of process steps, and eliminating lithography steps, in localized material removal has the dual benefit of reducing manufacturing cycle time and increasing yield by lowering the probability of defect introduction. Furthermore, highly localized, precision material removal allows for controlled variation of removal rate and enables creation of 3D structures or profiles. Local gas injectors and detectors, and local photon injectors and detectors, are local to corresponding ones of the columns, and can be used to facilitate rapid, accurate, targeted substrate processing.
    Type: Grant
    Filed: April 24, 2015
    Date of Patent: June 6, 2017
    Assignee: Multibeam Corporation
    Inventors: David K. Lam, Kevin M. Monahan, Michael C. Smayling, Theodore A. Prescop
  • Patent number: 9633987
    Abstract: A method is disclosed for defining a multiple patterned cell layout for use in an integrated circuit design. A layout is defined for a level of a cell in accordance with a dynamic array architecture so as to include a number of layout features. The number of layout features are linear-shaped and commonly oriented. The layout is split into a number of sub-layouts for the level of the cell. Each of the number of layout features in the layout is allocated to any one of the number of sub-layouts. Also, the layout is split such that each sub-layout is independently fabricatable. The sub-layouts for the level of the cell are stored on a computer readable medium.
    Type: Grant
    Filed: March 3, 2014
    Date of Patent: April 25, 2017
    Assignee: Tela Innovations, Inc.
    Inventors: Michael C. Smayling, Scott T. Becker
  • Patent number: 9595515
    Abstract: A semiconductor chip includes four linear-shaped conductive structures that each form a gate electrode of corresponding transistor of a first transistor type and a gate electrode of a corresponding transistor of a second transistor type. First and second ones of the four linear-shaped conductive structures are positioned to have their lengthwise-oriented centerlines separated by a gate electrode pitch. Third and fourth ones of the four linear-shaped conductive structures are also positioned to have their lengthwise-oriented centerlines separated by the gate electrode pitch. The first and third ones of the four linear-shaped conductive structures are positioned to have their lengthwise-oriented centerlines co-aligned and are separated by a first end-to-end spacing.
    Type: Grant
    Filed: May 13, 2014
    Date of Patent: March 14, 2017
    Assignee: Tela Innovations, Inc.
    Inventors: Scott T. Becker, Michael C. Smayling
  • Patent number: 9595419
    Abstract: The present application discloses methods, systems and devices for using charged particle beam tools to pattern and inspect a substrate. The inventors have discovered that it is highly advantageous to use patterns generated using the Hadamard transform as alignment and registration marks (Hadamard targets) for multiple-column charged particle beam lithography and inspection tools. Further, superior substrate alignment and layer-to-layer pattern registration accuracy can be achieved using Hadamard targets patterned in edge-proximal portions of the substrate that are typically stripped bare of resist prior to lithography, in addition to Hadamard targets patterned in inner substrate portions. High-order Hadamard targets can also be patterned and imaged to obtain superior column performance metrics for applications such as super-rapid beam calibration DOE, column matching, and column performance tracking. Superior alignment and registration, and column parameter optimization, allow significant yield gains.
    Type: Grant
    Filed: October 23, 2014
    Date of Patent: March 14, 2017
    Assignee: Multibeam Corporation
    Inventors: Kevin M. Monahan, Michael C. Smayling, Theodore A. Prescop, David K. Lam
  • Patent number: 9589091
    Abstract: A method is disclosed for defining an integrated circuit. The method includes generating a digital data file that includes both electrical connection information and physical topology information for a number of circuit components. The method also includes operating a computer to execute a layout generation program. The layout generation program reads the electrical connection and physical topology information for each of the number of circuit components from the digital data file and automatically creates one or more layout structures necessary to form each of the number of circuit components in a semiconductor device fabrication process, such that the one or more layout structures comply with the physical topology information read from the digital data file. The computer is also operated to store the one or more layout structures necessary to form each of the number of circuit components in a digital format on a computer readable medium.
    Type: Grant
    Filed: September 9, 2014
    Date of Patent: March 7, 2017
    Assignee: Tela Innovations, Inc.
    Inventors: Michael C. Smayling, Daryl Fox, Jonathan R. Quandt, Scott T. Becker
  • Publication number: 20170053937
    Abstract: A first conductive structure forms a gate electrode of a first transistor of a first transistor type. A second conductive structure forms gate electrodes of both a second transistor of the first transistor type and a first transistor of a second transistor type. A third conductive structure forms a gate electrode of a second transistor of the second transistor type. A fourth conductive structure forms gate electrodes of both a third transistor of the first transistor type and a third transistor of the second transistor type. Gate electrodes of the first and second transistors of the first transistor type are separated by a fixed pitch, as are the gate electrodes of the second and third transistors of the second transistor type. The gate electrodes of the first transistor of the first transistor type and the second transistor of the second transistor type are separated by at least the fixed pitch.
    Type: Application
    Filed: November 4, 2016
    Publication date: February 23, 2017
    Inventors: Scott T. Becker, Michael C. Smayling
  • Patent number: 9556521
    Abstract: Methods, devices and systems for patterning of substrates using charged particle beams without photomasks and without a resist layer. Material can be deposited onto a substrate, as directed by a design layout database, localized to positions targeted by multiple, matched charged particle beam columns. Reducing the number of process steps, and eliminating lithography steps, in localized material addition has the dual benefit of reducing manufacturing cycle time and increasing yield by lowering the probability of defect introduction. Furthermore, highly localized, precision material deposition allows for controlled variation of deposition rate and enables creation of 3D structures. Local gas injectors and detectors, and local photon injectors and detectors, are local to corresponding ones of the columns, and can be used to facilitate rapid, accurate, targeted, highly configurable substrate processing, advantageously using large arrays of said beam columns.
    Type: Grant
    Filed: July 27, 2015
    Date of Patent: January 31, 2017
    Assignee: Multibeam Corporation
    Inventors: Theodore A. Prescop, Kevin M. Monahan, David K. Lam, Michael C. Smayling
  • Publication number: 20160379991
    Abstract: A first transistor has a gate electrode formed by a substantially linear portion of a first conductive structure. A second transistor has a gate electrode formed by a substantially linear portion of a second conductive structure. A third transistor has a gate electrode formed by a substantially linear portion of a third conductive structure. A fourth transistor has a gate electrode formed by a substantially linear portion of a fourth conductive structure. The substantially linear portions of the first, second, third, and fourth conductive structures extend in a first direction and are positioned in accordance with a gate pitch. Gate electrodes of the first and second transistors have a first size as measured in the first direction. Gate electrodes of the third and fourth transistors have a second size as measured in the first direction. The first size is at least two times the second size.
    Type: Application
    Filed: September 12, 2016
    Publication date: December 29, 2016
    Inventors: Scott T. Becker, Michael C. Smayling
  • Patent number: 9478395
    Abstract: The present application discloses methods, systems and devices for using charged particle beam tools to pattern and inspect a substrate. The inventors have discovered that it is highly advantageous to use patterns generated using the Hadamard transform as alignment and registration marks (Hadamard targets) for multiple-column charged particle beam lithography and inspection tools. Further, superior substrate alignment and layer-to-layer pattern registration accuracy can be achieved using Hadamard targets patterned in edge-proximal portions of the substrate that are typically stripped bare of resist prior to lithography, in addition to Hadamard targets patterned in inner substrate portions. High-order Hadamard targets can also be patterned and imaged to obtain superior column performance metrics for applications such as super-rapid beam calibration DOE, column matching, and column performance tracking. Superior alignment and registration, and column parameter optimization, allow significant yield gains.
    Type: Grant
    Filed: October 26, 2014
    Date of Patent: October 25, 2016
    Assignee: Multibeam Corporation
    Inventors: Kevin M. Monahan, Michael C. Smayling, Theodore A. Prescop, David K. Lam
  • Patent number: 9466464
    Abstract: Methods, devices and systems for patterning of substrates using charged particle beams without photomasks and without a resist layer. Material can be removed from a substrate, as directed by a design layout database, localized to positions targeted by multiple, matched charged particle beams. Reducing the number of process steps, and eliminating lithography steps, in localized material removal has the dual benefit of reducing manufacturing cycle time and increasing yield by lowering the probability of defect introduction. Furthermore, highly localized, precision material removal allows for controlled variation of removal rate and enables creation of 3D structures or profiles. Local gas injectors and detectors, and local photon injectors and detectors, are local to corresponding ones of the columns, and can be used to facilitate rapid, accurate, targeted substrate processing.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: October 11, 2016
    Assignee: Multibeam Corporation
    Inventors: David K. Lam, Kevin M. Monahan, Michael C. Smayling, Theodore A. Prescop
  • Patent number: 9453281
    Abstract: Methods, devices and systems for patterning of substrates using charged particle beams without photomasks and without a resist layer. Material can be deposited onto a substrate, as directed by a design layout database, localized to positions targeted by multiple, matched charged particle beam columns. Reducing the number of process steps, and eliminating lithography steps, in localized material addition has the dual benefit of reducing manufacturing cycle time and increasing yield by lowering the probability of defect introduction. Furthermore, highly localized, precision material deposition allows for controlled variation of deposition rate and enables creation of 3D structures. Local gas injectors and detectors, and local photon injectors and detectors, are local to corresponding ones of the columns, and can be used to facilitate rapid, accurate, targeted, highly configurable substrate processing, advantageously using large arrays of said beam columns.
    Type: Grant
    Filed: June 21, 2015
    Date of Patent: September 27, 2016
    Assignee: Multibeam Corporation
    Inventors: Theodore A. Prescop, Kevin M. Monahan, David K. Lam, Michael C. Smayling
  • Patent number: 9443947
    Abstract: A semiconductor chip includes a region that includes a first conductive structure (CS) that forms a gate electrode (GE) of a first transistor of a first transistor type. The region includes a second CS that forms a GE of a second transistor of the first transistor type and a GE of a first transistor of a second transistor type. The region includes another CS that forms a GE of a second transistor of the second transistor type. The GE's of the first and second transistors of the first transistor type are separated by a gate pitch. The GE's of the first and second transistors of the second transistor type are separated by the gate pitch. The first CS has a total length that is greater than one-half of the total length of the second CS. The second and third CS's have at least one respective end aligned with each other.
    Type: Grant
    Filed: May 13, 2015
    Date of Patent: September 13, 2016
    Assignee: Tela Innovations, Inc.
    Inventors: Scott T. Becker, Michael C. Smayling
  • Publication number: 20160254223
    Abstract: A layer of a mask material is deposited on a substrate. A beam of energy is scanned across the mask material in a rasterized linear pattern and in accordance with a scan pitch that is based on a pitch of conductive structure segments to be formed on the substrate. The beam of energy is defined to transform the mask material upon which the beam of energy is incident into a removable state. During scanning the beam of energy across the mask material, the beam of energy is turned on at locations where a conductive structure is to be formed on the substrate, and the beam of energy is turned off at locations where a conductive structure is not to be formed on the substrate.
    Type: Application
    Filed: May 9, 2016
    Publication date: September 1, 2016
    Inventors: Michael C. Smayling, Scott T. Becker
  • Patent number: 9425273
    Abstract: A semiconductor chip region includes a first conductive structure (CS) that forms a gate electrode (GE) of a first transistor of a first transistor type (TT) and a GE of a first transistor of a second TT, a second CS that forms a GE of a second transistor of the first TT, a third CS that forms a GE of a second transistor of the second TT, a fourth CS that forms a GE of a third transistor of the first TT, and a fifth CS that forms a GE of a third transistor of the second TT. Diffusion terminals of the first and second transistors of the first TT are electrically connected. Diffusion terminals of the first and second transistors of the second TT are electrically connected. Diffusion terminals of the second and third transistors of both the first TT and second TT are electrically connected.
    Type: Grant
    Filed: November 19, 2015
    Date of Patent: August 23, 2016
    Assignee: Tela Innovations, Inc.
    Inventors: Scott T. Becker, Michael C. Smayling
  • Patent number: 9425272
    Abstract: A semiconductor chip region includes a first conductive structure (CS) that forms a gate electrode (GE) of a first transistor of a first transistor type (TT) and a GE of a first transistor of a second TT, a second CS that forms a GE of a second transistor of the first TT, a third CS that forms a GE of a second transistor of the second TT, a fourth CS that forms a GE of a third transistor of the first TT, a fifth CS that forms a GE of a third transistor of the second TT, another CS that forms a GE of a fourth transistor of the first TT, and another CS that forms a GE of a fourth transistor of the second TT. The second and third transistors of the first and second TT's have a common diffusion terminal electrical connection and specified gate electrode electrical connections.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: August 23, 2016
    Assignee: Tela Innovations, Inc.
    Inventors: Scott T. Becker, Michael C. Smayling
  • Publication number: 20160190132
    Abstract: A number of first hard mask portions are formed on a dielectric layer to vertically shadow a respective one of a number of underlying gate structures. A number of second hard mask filaments are formed adjacent to each side surface of each first hard mask portion. A width of each second hard mask filament is set to define an active area contact-to-gate structure spacing. A first passage is etched between facing exposed side surfaces of a given pair of neighboring second hard mask filaments and through a depth of the semiconductor wafer to an active area. A second passage is etched through a given first hard mask portion and through a depth of the semiconductor wafer to a top surface of the underlying gate structure. An electrically conductive material is deposited within both the first and second passages to respectively form an active area contact and a gate contact.
    Type: Application
    Filed: March 8, 2016
    Publication date: June 30, 2016
    Inventor: Michael C. Smayling