Patents by Inventor Osamu Nabeya

Osamu Nabeya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11958163
    Abstract: A substrate holding apparatus which can adjust polishing profile precisely is disclosed. The substrate holding apparatus includes an elastic membrane that forms a plurality of pressure chambers for pressing a substrate, and a head body to which the elastic membrane is coupled. The elastic membrane includes a contact portion to be brought into contact with the substrate for pressing the substrate against a polishing pad, an edge circumferential wall extending upwardly from a peripheral edge of the contact portion, and a plurality of inner circumferential walls arranged radially inwardly of the edge circumferential wall and extending upwardly from the contact portion. At least two adjacent inner circumferential walls of the plurality of inner circumferential walls include slope circumferential walls inclined radially inwardly. The slope circumferential walls are inclined radially inwardly in their entirety from their lower ends to upper ends, and extend upwardly.
    Type: Grant
    Filed: October 26, 2021
    Date of Patent: April 16, 2024
    Assignee: EBARA CORPORATION
    Inventors: Osamu Nabeya, Makoto Fukushima, Keisuke Namiki, Shingo Togashi, Satoru Yamaki, Masahiko Kishimoto, Tomoko Owada
  • Publication number: 20240066658
    Abstract: A polishing-head system capable of precisely controlling a polishing rate for a substrate, such as a wafer, and more particularly a polishing rate at an edge portion is disclosed. The polishing-head system includes a polishing head, a head shaft, a head rotating mechanism, a multi-path rotary joint, a fluid supply line, and a pressure regulator, wherein the polishing head has a substrate pressing surface, a retainer ring, and pressure chambers arranged along a circumferential direction of the retainer ring, the head shaft has shaft flow-passages communicating with the pressure chambers, respectively, and the multi-path rotary joint is configured to sequentially provide a communication between the fluid supply line and the shall flow-passages each time the head shaft makes one revolution.
    Type: Application
    Filed: August 23, 2023
    Publication date: February 29, 2024
    Inventor: Osamu NABEYA
  • Publication number: 20240025007
    Abstract: A polishing method for a wafer using a polishing head having a plurality of pressure chambers formed by an elastic membrane is disclosed.
    Type: Application
    Filed: July 18, 2023
    Publication date: January 25, 2024
    Inventor: Osamu NABEYA
  • Patent number: 11752590
    Abstract: A polishing head capable of preventing contact between both side walls of an elastic membrane when a negative pressure is formed in a pressure chamber formed by the elastic membrane. The polishing head includes: a first elastic membrane configured to press the workpiece against the polishing pad; a retainer ring surrounding the first elastic membrane; a second elastic membrane configured to press the retainer ring against the polishing pad; a carrier to which the first elastic membrane is secured; and an attachment member arranged in a pressure chamber formed by the second elastic membrane and fixing the second elastic membrane to the carrier. The attachment member has a support portion extending toward the retainer ring along a side wall of the second elastic membrane.
    Type: Grant
    Filed: October 27, 2021
    Date of Patent: September 12, 2023
    Assignee: EBARA CORPORATION
    Inventors: Yuichi Kato, Osamu Nabeya
  • Patent number: 11745306
    Abstract: A polishing apparatus includes a rotatable head body having a pressing surface, a retainer ring configured to press a polishing surface while rotating together with the head body, a stationary ring, local load applying devices configured to apply a local load to the stationary ring, and a controller. The local load applying devices include a first pressing member and a second pressing member connected to the stationary ring. The first pressing member is disposed in the upstream side of the retainer ring in the traveling direction of the polishing surface, and the second pressing member is disposed in the downstream side. The controller calculates the inclination angle of the stationary ring based on a measured value of the height of at least one of the first pressing member and the second pressing member.
    Type: Grant
    Filed: December 23, 2019
    Date of Patent: September 5, 2023
    Assignee: EBARA CORPORATION
    Inventors: Tomoko Owada, Makoto Fukushima, Keisuke Namiki, Osamu Nabeya, Shingo Togashi, Satoru Yamaki, Yoshikazu Kato
  • Patent number: 11731235
    Abstract: The polishing apparatus includes: a polishing table configured to support a polishing pad having a polishing surface; a rotatable head body having a pressing surface; a retainer ring configured to press the polishing surface and rotatable together with the head body; a rotary ring; a stationary ring; and local-load exerting devices each configured to apply a local load to the stationary ring. The local-load exerting devices include a first pressing member and a second pressing member coupled to the stationary ring. The first pressing member is arranged at an upstream side of the retainer ring in a moving direction of the polishing surface, and the second pressing member is arranged at a downstream side of the retainer ring in the moving direction of the polishing surface.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: August 22, 2023
    Assignee: EBARA CORPORATION
    Inventors: Shingo Togashi, Makoto Fukushima, Keisuke Namiki, Osamu Nabeya, Satoru Yamaki, Tomoko Owada, Yoshikazu Kato
  • Publication number: 20230191553
    Abstract: A method of raising a polishing head capable of preventing a workpiece from bending and preventing an excessive stress from generating in the workpiece by avoiding contact between the workpiece and a retainer ring when the polishing head is raised from a polishing pad after polishing of the workpiece is disclosed. The method includes: polishing the workpiece by pressing the workpiece against the polishing pad while rotating the polishing head and the polishing pad; stopping the rotations of the polishing pad and the polishing head; raising the retainer ring of the polishing head relative to the workpiece to separate the retainer ring from the polishing pad and moving the retainer ring to a position higher than the workpiece; and then raising the polishing head with the workpiece held on the polishing head.
    Type: Application
    Filed: December 13, 2022
    Publication date: June 22, 2023
    Inventors: Yuichi KATO, Osamu NABEYA
  • Patent number: 11654524
    Abstract: A method of detecting abnormality of a roller which transmits a local load to a retainer ring is disclosed.
    Type: Grant
    Filed: August 25, 2020
    Date of Patent: May 23, 2023
    Assignee: EBARA CORPORATION
    Inventors: Tomoko Owada, Osamu Nabeya, Yuta Suzuki, Shingo Togashi
  • Publication number: 20230065029
    Abstract: An elastic membrane having a physical property required for each portion of the elastic membrane and capable of uniformly polishing a workpiece is disclosed. The elastic membrane includes: a contact portion having a workpiece pressing surface for pressing a workpiece against a polishing surface; and a partition wall extending upward from the contact portion and forming a pressure chamber. The contact portion and at least a part of the partition wall are composed of a first rubber structure and a second rubber structure which are integrally formed, the first rubber structure has a first hardness, and the second rubber structure has a second hardness lower than the first hardness, the first rubber structure includes the workpiece pressing surface, and the second rubber structure includes the at least a part of the partition wall.
    Type: Application
    Filed: August 25, 2022
    Publication date: March 2, 2023
    Inventors: Osamu NABEYA, Shingo TOGASHI
  • Publication number: 20230026543
    Abstract: A break-in processing apparatus is disclosed, which can reliably perform a break-in process for an elastic membrane without reducing a utilization rate of a polishing apparatus. The break-in processing apparatus includes a stage to which an elastic membrane assembly including a carrier and an elastic membrane attached to the carrier is placed; a break-in determination module facing the elastic membrane placed to the stage; a fluid supply unit configured to supply a pressurized fluid into a pressure chamber formed between the outermost periphery portion of the elastic membrane and the carrier; and a controller configured to control operations of the break-in determination module and the fluid supply unit. The controller determines a completion of a break-in process of the elastic membrane based on a load applied to the break-in determination module by the elastic membrane which is expanded by the pressurized fluid supplied into the pressure chamber.
    Type: Application
    Filed: July 15, 2022
    Publication date: January 26, 2023
    Inventors: Osamu NABEYA, Kenichi AKAZAWA
  • Publication number: 20220344221
    Abstract: A polishing method capable of accurately determining a polishing end point of a substrate is disclosed. The method is a film-thickness measuring method for a substrate W using a film-thickness measuring device, at least a part of which being mounted in a polishing table configured to support the polishing pad. The method includes measuring film thicknesses of the substrate W, while rotating the substrate W on a polishing surface of the polishing pad by a polishing head and controlling a position of the film-thickness measuring device relative to the polishing head.
    Type: Application
    Filed: March 14, 2022
    Publication date: October 27, 2022
    Inventors: Osamu NABEYA, Shingo TOGASHI, Keisuke NAMIKI
  • Patent number: 11478895
    Abstract: Provided is a substrate holding device used in a substrate polishing apparatus that polishes a substrate using a polishing pad. The substrate holding device includes: a retainer ring configured to hold a peripheral edge of the substrate; and a drive ring fixed to the retainer ring so as to rotate together with the retainer ring. The surface of the retainer ring at the polishing pad side has a convex portion at a position other than an innermost circumference following a shape of the drive ring.
    Type: Grant
    Filed: October 17, 2019
    Date of Patent: October 25, 2022
    Assignee: EBARA CORPORATION
    Inventors: Shingo Togashi, Hozumi Yasuda, Makoto Fukushima, Osamu Nabeya
  • Patent number: 11472000
    Abstract: A method includes: vacuuming at least one area among a plurality of areas formed concentrically between a top face of the elastic film and the top ring body under a state where a bottom face of the substrate is supported by a support member and a top face of the substrate contacts a bottom face of the elastic film; measuring a flow volume of gas in an area located outside one or more areas to be vacuumed; determining whether the substrate is adsorbed to the top ring based on the flow volume of the gas; and after it is determined that the substrate is adsorbed to the top ring, separating the elastic film to which the substrate is adsorbed from the support member.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: October 18, 2022
    Assignee: Ebara Corporation
    Inventors: Hiroyuki Shinozaki, Makoto Fukushima, Osamu Nabeya
  • Patent number: 11426834
    Abstract: An apparatus for processing a substrate is disclosed. The apparatus includes a polishing section configured to polish a substrate, a transfer mechanism configured to transfer the substrate, and a cleaning section configured to clean and dry the polished substrate. The cleaning section has plural cleaning lines for cleaning plural substrates. The plural cleaning lines have plural cleaning modules and plural transfer robots for transferring the substrates.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: August 30, 2022
    Assignee: EBARA CORPORATION
    Inventors: Mitsuru Miyazaki, Seiji Katsuoka, Naoki Matsuda, Junji Kunisawa, Kenichi Kobayashi, Hiroshi Sotozaki, Hiroyuki Shinozaki, Osamu Nabeya, Shinya Morisawa, Takahiro Ogawa, Natsuki Makino
  • Publication number: 20220134506
    Abstract: A polishing head capable of preventing contact between both side walls of an elastic membrane when a negative pressure is formed in a pressure chamber formed by the elastic membrane. The polishing head includes: a first elastic membrane configured to press the workpiece against the polishing pad; a retainer ring surrounding the first elastic membrane; a second elastic membrane configured to press the retainer ring against the polishing pad; a carrier to which the first elastic membrane is secured; and an attachment member arranged in a pressure chamber formed by the second elastic membrane and fixing the second elastic membrane to the carrier. The attachment member has a support portion extending toward the retainer ring along a side wall of the second elastic membrane.
    Type: Application
    Filed: October 27, 2021
    Publication date: May 5, 2022
    Inventors: Yuichi Kato, Osamu Nabeya
  • Publication number: 20220093409
    Abstract: A system includes a first artificial intelligence unit that performs learning using a plurality of first learning datasets input values of which are sets of parameters different from each other in a combination of parameter types and output values of which are corresponding performance values of the substrate processing apparatus, and after the learning uses, as an input, each of a plurality of verification datasets including combinations of the parameter types that are same as the combinations of the parameter types at the time of learning, to predict a performance value; a selection unit that selects one set of parameter types from a plurality of sets of parameter types included in the plurality of verification datasets, by using at least one of a value indicating a percentage of correct answer of the predicted performance value, a time required for the learning, and a time required for predicting the performance value; and a second artificial intelligence unit that performs learning using a plurality of se
    Type: Application
    Filed: December 4, 2019
    Publication date: March 24, 2022
    Inventors: Keisuke Namiki, Makoto Fukushima, Osamu Nabeya
  • Patent number: D981459
    Type: Grant
    Filed: June 16, 2021
    Date of Patent: March 21, 2023
    Assignee: EBARA CORPORATION
    Inventors: Kenichi Akazawa, Osamu Nabeya
  • Patent number: D981969
    Type: Grant
    Filed: June 15, 2021
    Date of Patent: March 28, 2023
    Assignee: EBARA CORPORATION
    Inventors: Kenichi Akazawa, Tomoko Owada, Osamu Nabeya, Makoto Fukushima, Yuichi Kato
  • Patent number: D989012
    Type: Grant
    Filed: March 16, 2021
    Date of Patent: June 13, 2023
    Assignee: EBARA CORPORATION
    Inventors: Kenichi Akazawa, Osamu Nabeya, Shingo Togashi, Satoru Yamaki, Tomoko Owada, Cheng Cheng, Yuichi Kato
  • Patent number: D1021832
    Type: Grant
    Filed: April 19, 2023
    Date of Patent: April 9, 2024
    Assignee: EBARA CORPORATION
    Inventors: Kenichi Akazawa, Osamu Nabeya, Shingo Togashi, Satoru Yamaki, Tomoko Owada, Cheng Cheng, Yuichi Kato