Patents by Inventor Osamu Nabeya

Osamu Nabeya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10537975
    Abstract: A method includes: vacuuming at least one area among a plurality of areas formed concentrically between a top face of the elastic film and the top ring body under a state where a bottom face of the substrate is supported by a support member and a top face of the substrate contacts a bottom face of the elastic film; measuring a flow volume of gas in an area located outside one or more areas to be vacuumed; determining whether the substrate is adsorbed to the top ring based on the flow volume of the gas; and after it is determined that the substrate is adsorbed to the top ring, separating the elastic film to which the substrate is adsorbed from the support member.
    Type: Grant
    Filed: August 11, 2016
    Date of Patent: January 21, 2020
    Assignee: Ebara Corporation
    Inventors: Hiroyuki Shinozaki, Makoto Fukushima, Osamu Nabeya
  • Publication number: 20190375070
    Abstract: Provided is a substrate holding apparatus comprising: a top ring main body; an elastic film comprising a first surface and a second surface, the first surface forming a plurality of areas between the first surface and the top ring main body, the second surface being located opposite to the first surface and capable of holding a substrate; a first line that communicates with a first area among the plurality of areas and can pressurize the first area; a second line that communicates with the first area and can exhaust air from the first area; a measuring instrument whose measurement value varies based on a flow rate of the first area; a third line that communicates with a second area different from the first area among the plurality of areas and can depressurize the second area; and an elastic member provided between the first line and the second line so as to be separated from the first surface of the elastic film when the second surface of the elastic film does not hold a substrate and be in contact with the
    Type: Application
    Filed: May 21, 2019
    Publication date: December 12, 2019
    Inventor: Osamu Nabeya
  • Patent number: 10486285
    Abstract: An apparatus for processing a substrate is disclosed. The apparatus includes a polishing section configured to polish a substrate, a transfer mechanism configured to transfer the substrate, and a cleaning section configured to clean and dry the polished substrate. The cleaning section has plural cleaning lines for cleaning plural substrates. The plural cleaning lines have plural cleaning modules and plural transfer robots for transferring the substrates.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: November 26, 2019
    Assignee: EBARA Corporation
    Inventors: Mitsuru Miyazaki, Seiji Katsuoka, Naoki Matsuda, Junji Kunisawa, Kenichi Kobayashi, Hiroshi Sotozaki, Hiroyuki Shinozaki, Osamu Nabeya, Shinya Morisawa, Takahiro Ogawa, Natsuki Makino
  • Patent number: 10486284
    Abstract: Provided is a substrate holding device used in a substrate polishing apparatus that polishes a substrate using a polishing pad. The substrate holding device includes: a retainer ring configured to hold a peripheral edge of the substrate; and a drive ring fixed to the retainer ring so as to rotate together with the retainer ring. The surface of the retainer ring at the polishing pad side has a convex portion at a position other than an innermost circumference following a shape of the drive ring.
    Type: Grant
    Filed: October 13, 2016
    Date of Patent: November 26, 2019
    Assignee: EBARA CORPORATION
    Inventors: Shingo Togashi, Hozumi Yasuda, Makoto Fukushima, Osamu Nabeya
  • Patent number: 10464185
    Abstract: According to one embodiment, a substrate polishing method includes: conveying a substrate to a position above a polishing pad by sucking the substrate by a first region of an elastic film; polishing the substrate while bringing the substrate into contact with the polishing pad; and lifting off the substrate by sucking the substrate by a second region of the elastic film, the second region being larger than the first region.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: November 5, 2019
    Assignee: EBARA CORPORATION
    Inventors: Shintaro Isono, Hozumi Yasuda, Keisuke Namiki, Osamu Nabeya, Makoto Fukushima, Shingo Togashi, Satoru Yamaki
  • Patent number: 10442056
    Abstract: A substrate holding apparatus is used for holding a substrate such as a semiconductor wafer in a polishing apparatus for polishing and planarizing the substrate. The substrate holding apparatus includes an elastic membrane, a top ring body for holding the elastic membrane, and a plurality of pressure chambers partitioned by at least one partition wall of the elastic membrane. The substrate is held by a lower surface of the elastic membrane and pressed against the polishing surface with a fluid pressure by supplying a pressurized fluid to the pressure chambers. The substrate holding apparatus further include a stopper configured to limit the inflation of the elastic membrane by being brought into contact with a part of the partition wall of the elastic membrane or an extending member extending from a rear surface of the elastic membrane whose surface serves as a substrate holding surface.
    Type: Grant
    Filed: June 27, 2013
    Date of Patent: October 15, 2019
    Assignee: EBARA CORPORATION
    Inventors: Keisuke Namiki, Hozumi Yasuda, Osamu Nabeya, Makoto Fukushima
  • Patent number: 10391603
    Abstract: A polishing object is prevented from slipping out without depending on the process type or the polishing condition.
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: August 27, 2019
    Assignee: EBARA CORPORATION
    Inventors: Satoru Yamaki, Hozumi Yasuda, Keisuke Namiki, Osamu Nabeya, Makoto Fukushima, Shingo Togashi, Shintaro Isono
  • Publication number: 20190224808
    Abstract: A polishing apparatus has a polishing pad, a top ring for holding a semiconductor wafer, and a vertical movement mechanism operable to move the top ring in a vertical direction. The polishing apparatus also has a distance measuring sensor operable to detect a position of the top ring when a lower surface of the top ring is brought into contact with the polishing pad, and a controller operable to calculate an optimal position of the top ring to polish the semiconductor wafer based on the position detected by the distance measuring sensor. The vertical movement mechanism includes a ball screw mechanism operable to move the top ring to the optimal position.
    Type: Application
    Filed: April 3, 2019
    Publication date: July 25, 2019
    Inventors: Osamu NABEYA, Tetsuji TOGAWA, Makoto FUKUSHIMA, Hozumi YASUDA
  • Patent number: 10293455
    Abstract: A polishing apparatus has a polishing pad, a top ring for holding a semiconductor wafer, and a vertical movement mechanism operable to move the top ring in a vertical direction. The polishing apparatus also has a distance measuring sensor operable to detect a position of the top ring when a lower surface of the top ring is brought into contact with the polishing pad, and a controller operable to calculate an optimal position of the top ring to polish the semiconductor wafer based on the position detected by the distance measuring sensor. The vertical movement mechanism includes a ball screw mechanism operable to move the top ring to the optimal position.
    Type: Grant
    Filed: May 9, 2016
    Date of Patent: May 21, 2019
    Assignee: EBARA CORPORATION
    Inventors: Osamu Nabeya, Tetsuji Togawa, Makoto Fukushima, Hozumi Yasuda
  • Patent number: 10213896
    Abstract: An elastic membrane capable of precisely controlling a polishing profile in a narrow area of a wafer edge portion is disclosed. The elastic membrane includes a contact portion to be brought into contact with a substrate; a first edge circumferential wall extending upwardly from a peripheral edge of the contact portion; and a second edge circumferential wall having a horizontal portion connected to an inner circumferential surface of the first edge circumferential wall. The inner circumferential surface of the first edge circumferential wall includes an upper inner circumferential surface and a lower inner circumferential surface, both of which are perpendicular to the contact portion. The upper inner circumferential surface extends upwardly from the horizontal portion of the second edge circumferential wall, and the lower inner circumferential surface extends downwardly from the horizontal portion.
    Type: Grant
    Filed: January 10, 2017
    Date of Patent: February 26, 2019
    Assignee: EBARA CORPORATION
    Inventors: Makoto Fukushima, Hozumi Yasuda, Keisuke Namiki, Osamu Nabeya, Shingo Togashi, Satoru Yamaki, Shintaro Isono
  • Publication number: 20180301367
    Abstract: An elastic membrane to be used for a polishing head includes a contact portion configured to come into contact with a wafer, an annular side wall provided to stand on an outer peripheral end of the contact portion, a first partition wall linearly extending inward in a radial direction in sectional view from the side wall, and a second partition wall linearly extending inward and upward in the radial direction in sectional view from an outer peripheral end portion of the contact portion, wherein the first partition wall, the second partition wall, and the side wall constitute an edge pressure chamber for pressing an edge of the wafer.
    Type: Application
    Filed: April 11, 2018
    Publication date: October 18, 2018
    Inventors: Satoru YAMAKI, Makoto FUKUSHIMA, Keisuke NAMIKI, Osamu NABEYA, Shingo TOGASHI, Tomoko OWADA, Yoshikazu KATO
  • Patent number: 10092992
    Abstract: A polishing apparatus which can allow easy replacement of a retainer ring and can allow the retainer ring to be secured to a drive ring without causing deformation of the retainer ring is disclosed. The polishing head includes a head body having a substrate contact surface, a drive ring coupled to the head body, and a retainer ring surrounding the substrate contact surface and coupled to the drive ring. A first screw thread is formed on the drive ring, a second screw thread, which engages with the first screw thread, is formed on the retainer ring. The second screw thread extends in a circumferential direction of the retainer ring.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: October 9, 2018
    Assignee: EBARA CORPORATION
    Inventors: Hozumi Yasuda, Makoto Fukushima, Osamu Nabeya
  • Patent number: 10040166
    Abstract: A polishing apparatus has a polishing pad, a top ring for holding a semiconductor wafer, and a vertical movement mechanism operable to move the top ring in a vertical direction. The polishing apparatus also has a distance measuring sensor operable to detect a position of the top ring when a lower surface of the top ring is brought into contact with the polishing pad, and a controller operable to calculate an optimal position of the top ring to polish the semiconductor wafer based on the position detected by the distance measuring sensor. The vertical movement mechanism includes a ball screw mechanism operable to move the top ring to the optimal position.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: August 7, 2018
    Assignee: EBARA CORPORATION
    Inventors: Osamu Nabeya, Tetsuji Togawa, Makoto Fukushima, Hozumi Yasuda
  • Patent number: 10035239
    Abstract: A polishing apparatus which can allow easy replacement of a retainer ring and can allow the retainer ring to be secured to a drive ring without causing deformation of the retainer ring is disclosed. The polishing head includes a head body having a substrate contact surface, a drive ring coupled to the head body, and a retainer ring surrounding the substrate contact surface and coupled to the drive ring. A first screw thread is formed on the drive ring, a second screw thread, which engages with the first screw thread, is formed on the retainer ring. The second screw thread extends in a circumferential direction of the retainer ring.
    Type: Grant
    Filed: May 24, 2016
    Date of Patent: July 31, 2018
    Assignee: EBARA CORPORATION
    Inventors: Hozumi Yasuda, Makoto Fukushima, Osamu Nabeya
  • Patent number: 9999956
    Abstract: A polishing device is provided to suppress deterioration in reproducibility of a polishing profile due to a variation or change with time of a shape of a retaining ring of a substrate holding member for each of retaining rings. The polishing device includes: a polishing head configured to press a substrate against a polishing pad and have a retainer ring surrounding the substrate pressed against the polishing pad; a measurement sensor configured to measure a surface shape of the retainer ring; and a controller configured to determine a polishing condition of the substrate based on the surface shape of the retainer ring measured by the measurement sensor.
    Type: Grant
    Filed: March 30, 2015
    Date of Patent: June 19, 2018
    Assignee: Ebara Corporation
    Inventors: Keisuke Namiki, Hozumi Yasuda, Osamu Nabeya, Makoto Fukushima, Shingo Togashi, Satoru Yamaki, Shintaro Isono
  • Publication number: 20180117730
    Abstract: A substrate holding apparatus which can adjust polishing profile precisely is disclosed. The substrate holding apparatus includes an elastic membrane that forms a plurality of pressure chambers for pressing a substrate, and a head body to which the elastic membrane is coupled. The elastic membrane includes a contact portion to be brought into contact with the substrate for pressing the substrate against a polishing pad, an edge circumferential wall extending upwardly from a peripheral edge of the contact portion, and a plurality of inner circumferential walls arranged radially inwardly of the edge circumferential wall and extending upwardly from the contact portion. At least two adjacent inner circumferential walls of the plurality of inner circumferential walls include slope circumferential walls inclined radially inwardly. The slope circumferential walls are inclined radially inwardly in their entirety from their lower ends to upper ends, and extend upwardly.
    Type: Application
    Filed: October 23, 2017
    Publication date: May 3, 2018
    Inventors: Osamu NABEYA, Makoto FUKUSHIMA, Keisuke NAMIKI, Shingo TOGASHI, Satoru YAMAKI, Masahiko KISHIMOTO, Tomoko OWADA
  • Publication number: 20180065228
    Abstract: A polishing apparatus capable of preventing wear of rollers which are to transmit a load to a retainer ring and capable of preventing wear particles from escaping outside is disclosed. The polishing apparatus includes: a retainer ring disposed so as to surround the substrate and configured to press the polishing surface while rotating together with a head body; a rotary ring secured to the retainer ring and configured to rotate together with the retainer ring; a stationary ring disposed on the rotary ring; and a local-load exerting device configured to apply a local load to a part of the retainer ring through the rotary ring and the stationary ring. The rotary ring has rollers which are in contact with the stationary ring.
    Type: Application
    Filed: October 31, 2017
    Publication date: March 8, 2018
    Inventor: Osamu NABEYA
  • Patent number: D813180
    Type: Grant
    Filed: October 7, 2016
    Date of Patent: March 20, 2018
    Assignee: EBARA CORPORATION
    Inventors: Makoto Fukushima, Hozumi Yasuda, Keisuke Namiki, Osamu Nabeya, Shingo Togashi, Satoru Yamaki
  • Patent number: D839224
    Type: Grant
    Filed: June 9, 2017
    Date of Patent: January 29, 2019
    Assignee: EBARA CORPORATION
    Inventors: Satoru Yamaki, Makoto Fukushima, Keisuke Namiki, Osamu Nabeya, Shingo Togashi, Tomoko Owada, Masahiko Kishimoto
  • Patent number: D859332
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: September 10, 2019
    Assignee: EBARA CORPORATION
    Inventors: Satoru Yamaki, Makoto Fukushima, Keisuke Namiki, Osamu Nabeya, Shingo Togashi, Tomoko Owada