Patents by Inventor Robert T. Caveney

Robert T. Caveney has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11587813
    Abstract: A transfer apparatus including a frame, multiple arms connected to the frame, each arm having an end effector and an independent drive axis for extension and retraction of the respective arm with respect to other ones of the multiple arms, a linear rail defining a degree of freedom for the independent drive axis for extension and retraction of at least one arm, and a common drive axis shared by each arm and configured to pivot the multiple arms about a common pivot axis, wherein at least one of the multiple arms having another drive axis defining an independent degree of freedom with respect to other ones of the multiple arms.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: February 21, 2023
    Assignee: Brooks Automation US, LLC
    Inventors: Robert T. Caveney, Ulysses Gilchrist, Alexander Krupyshev
  • Publication number: 20230029442
    Abstract: A transfer apparatus including a frame, multiple arms connected to the frame, each arm having an end effector and an independent drive axis for extension and retraction of the respective arm with respect to other ones of the multiple arms, a linear rail defining a degree of freedom for the independent drive axis for extension and retraction of at least one arm, and a common drive axis shared by each arm and configured to pivot the multiple arms about a common pivot axis, wherein at least one of the multiple arms having another drive axis defining an independent degree of freedom with respect to other ones of the multiple arms.
    Type: Application
    Filed: November 20, 2018
    Publication date: January 26, 2023
    Inventors: Robert T. Caveney, Ulysses Gilchrist, Alexander Krupyshev
  • Patent number: 11545380
    Abstract: A vacuum substrate transport apparatus including a frame, a drive section having a drive axis, at least one arm, having an end effector for holding a substrate, having at least one degree of freedom axis effecting extension and retraction, and a bearing defining a guideway that defines the axis, the bearing including at least one rolling load bearing element disposed in a bearing case, interfacing between a bearing raceway and bearing rail to support arm loads, and effecting sliding of the case along the rail, and at least one rolling, substantially non-load bearing, spacer element disposed in the case, intervening between each of the load bearing elements, wherein the spacer element is a sacrificial buffer material compatible with sustained substantially unrestricted service commensurate with a predetermined service duty of the apparatus in a vacuum environment at temperatures over 260° C. for a specified predetermined service period.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: January 3, 2023
    Assignee: Brooks Automation US LLC
    Inventors: Daniel Babbs, Robert Chris May, Robert T. Caveney
  • Patent number: 11535460
    Abstract: A substrate processing apparatus includes a frame and a transport apparatus connected to the frame. The transport apparatus has an upper arm link, a forearm link rotatably coupled to the upper arm link about an elbow axis, at least a third arm link rotatably coupled to the forearm about a wrist axis, and an end effector rotatably coupled to the third arm link about a knuckle axis. A two degree of freedom drive system is operably connected to at least one of the upper arm link, the forearm link, and the third arm link for effecting extension and retraction of the end effector wherein a height of the end effector is within the stack height profile of the wrist axis so that a total stack height of the end effector and wrist axis is sized to conform within a pass through of a slot valve.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: December 27, 2022
    Assignee: Brooks Automation US, LLC
    Inventors: Christopher A. Bussiere, Robert T. Caveney
  • Publication number: 20220266460
    Abstract: A transport apparatus including a frame, a drive section connected to the frame, the drive section having at least one drive axis, at least one arm having an end effector configured for holding a substrate, the at least one arm being connected to the drive section by a transmission link and having at least one degree of freedom axis effecting extension and retraction of the end effector with respect to the at least one arm, and a bearing connected to the frame and the end effector, the bearing defining a guideway that defines the at least one degree of freedom axis.
    Type: Application
    Filed: March 15, 2022
    Publication date: August 25, 2022
    Inventor: Robert T. CAVENEY
  • Publication number: 20220270903
    Abstract: A transport apparatus including a drive section connected to a frame and including a multi-drive shaft spindle, with at least one coaxial shaft spindle, more than one different interchangeable motor module arranged in a stack, each having a motor operably coupled thereto and defining a corresponding independent drive axis, and a can seal disposed between the stator and rotor of each motor module and hermetically sealing the stator and rotor from each other, at least one of the motor modules is selectable for placement in the stack from other different interchangeable motor modules, each having a different predetermined characteristic, independent of placement in the stack, that defines a different predetermined drive characteristic of the corresponding drive axis, independent of shaft spindle location, so that selection of the at least one motor module determines the different predetermined drive characteristic of the corresponding axis different from another of the independent drive axis.
    Type: Application
    Filed: March 15, 2022
    Publication date: August 25, 2022
    Inventor: Robert T. CAVENEY
  • Patent number: 11414268
    Abstract: An automated cryogenic storage system includes a freezer and an automation system to provide automated transfer of samples to and from the freezer. The freezer includes a bearing and a drive shaft though the freezer, the drive shaft being coupled to a rack carrier inside the freezer and adapted to be coupled to a motor. The automation module includes a rack puller that is automatically positioned above an access port of the freezer. The rack puller engages with a sample rack within the freezer, and elevates the rack into an insulating sleeve external to the freezer. From the insulating sleeve, samples can be added to and removed from the sample rack before it is returned to the freezer.
    Type: Grant
    Filed: May 1, 2020
    Date of Patent: August 16, 2022
    Assignee: AZENTA, INC.
    Inventors: Robert T. Caveney, Frank Hunt, Lingchen Sun, Julian D. Warhurst, Bruce S. Zandi, Anthony C. Bonora
  • Patent number: 11352220
    Abstract: A substrate processing system including at least two vertically stacked transport chambers, each of the vertically stacked transport chambers including a plurality of openings arranged to form vertical stacks of openings configured for coupling to vertically stacked process modules, at least one of the vertically stacked transport chambers includes at least one transport chamber module arranged for coupling to another transport chamber module to form a linear transport chamber and another of the at least two stacked transport chambers including at least one transport chamber module arranged for coupling to another transport chamber module to form another linear transport chamber, and a transport robot disposed in each of the transport chamber modules, where a joint of the transport robot is locationally fixed along a linear path formed by the respective linear transport chamber.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: June 7, 2022
    Assignee: Brooks Automation US, LLC
    Inventor: Robert T. Caveney
  • Publication number: 20220172972
    Abstract: A substrate processing apparatus including a frame, a first SCARA arm connected to the frame, including an end effector, configured to extend and retract along a first radial axis; a second SCARA arm connected to the frame, including an end effector, configured to extend and retract along a second radial axis, the SCARA arms having a common shoulder axis of rotation; and a drive section coupled to the SCARA arms is configured to independently extend each SCARA arm along a respective radial axis and rotate each SCARA arm about the common shoulder axis of rotation where the first radial axis is angled relative to the second radial axis and the end effector of a respective arm is aligned with a respective radial axis, wherein each end effector is configured to hold at least one substrate and the end effectors are located on a common transfer plane.
    Type: Application
    Filed: December 7, 2021
    Publication date: June 2, 2022
    Inventors: Robert T. CAVENEY, Jayaraman Krishnasamy, Ulysses Gilchrist, Mitchell Drew, Jairo Moura
  • Publication number: 20220172973
    Abstract: A substrate transport empiric arm droop mapping apparatus for a substrate transport system of a processing tool, the mapping apparatus including a frame, an interface disposed on the frame forming datum features representative of a substrate transport space in the processing tool defined by the substrate transport system, a substrate transport arm, that is articulated and has a substrate holder, mounted to the frame in a predetermined relation to at least one of the datum features, and a registration system disposed with respect to the substrate transport arm and at least one datum feature so that the registration system registers, in an arm droop distance register, empiric arm droop distance, due to arm droop changes, between a first arm position and a second arm position different than the first arm position and in which the substrate holder is moved in the transport space along at least one axis of motion.
    Type: Application
    Filed: February 15, 2022
    Publication date: June 2, 2022
    Inventors: Jairo T. MOURA, Robert T. CAVENEY, Bing ` YIN, Nathan SPIKER, Vincent W. TSANG
  • Publication number: 20220161418
    Abstract: A substrate processing apparatus including a frame, a SCARA arm mounted to the frame at a shoulder joint having two links with at least one end effector dependent therefrom, the links defining an upper arm and a forearm, each end effector pivotally joined to the forearm at a wrist to rotate about a wrist axis, and a drive section with at least one degree of freedom operably coupled to the arm to rotate the arm about a shoulder axis articulating extension and retraction, wherein the end effector is coupled to a wrist joint pulley so that extension and retraction effects rotation of the pulley and end effector as a unit about the wrist axis, and wherein a height of the end effector is within a stack height profile of the wrist joint so that a total stack height is sized to conform with and pass through a pass-through of a slot valve.
    Type: Application
    Filed: December 7, 2021
    Publication date: May 26, 2022
    Inventors: Vincent W. Tsang, Robert T. Caveney
  • Publication number: 20220111514
    Abstract: A substrate transport apparatus including a frame, at least one arm link rotatably connected to the frame and a shaftless drive section. The shaftless drive section including stacked drive motors for rotating the at least one arm link relative to the frame through a shaftless interface, each of the stacked drive motors including a stator having stator coils disposed on a fixed post fixed relative to the frame and a rotor substantially peripherally surrounding the stator such that the rotor is connected to a respective one of the at least one arm link for rotating the one of the at least one arm link relative to the frame causing an extension or retraction of the one of the at least one arm link, where the stacked drive motors are disposed in the at least one arm link so that part of each stator is within a common arm link.
    Type: Application
    Filed: September 7, 2021
    Publication date: April 14, 2022
    Inventor: Robert T. CAVENEY
  • Patent number: 11302564
    Abstract: A substrate transport apparatus including a frame, an upper arm rotatably mounted to the frame about a shoulder axis, a forearm rotatably mounted to the upper arm about an elbow axis where the forearm includes stacked forearm sections dependent from the upper arm through a common joint, and independent stacked end effectors rotatably mounted to the forearm, the forearm being common to the independent stacked end effectors, wherein at least one end effector is mounted to the stacked forearm sections at a wrist axis, where the forearm is configured such that spacing between the independent stacked end effectors mounted to the stacked forearm sections is decoupled from a height build up between end effectors accommodating pass through instrumentation.
    Type: Grant
    Filed: October 27, 2020
    Date of Patent: April 12, 2022
    Assignee: Brooks Automation US, LLC
    Inventors: Robert T. Caveney, Ulysses Gilchrist
  • Patent number: 11273558
    Abstract: A transport apparatus including a frame, a drive section connected to the frame, the drive section having at least one drive axis, at least one arm having an end effector configured for holding a substrate, the at least one arm being connected to the drive section by a transmission link and having at least one degree of freedom axis effecting extension and retraction of the end effector with respect to the at least one arm, and a bearing connected to the frame and the end effector, the bearing defining a guideway that defines the at least one degree of freedom axis.
    Type: Grant
    Filed: January 16, 2015
    Date of Patent: March 15, 2022
    Assignee: Brooks Automation US, LLC
    Inventor: Robert T. Caveney
  • Patent number: 11276598
    Abstract: A transport apparatus including a drive section connected to a frame and including a multi-drive shaft spindle, with a coaxial shaft spindle, at least one interchangeable composite motor module of more than one different interchangeable motor modules arranged in a series, each having a motor operably coupled thereto and defining a corresponding independent drive axis, and a can seal disposed between the stator and rotor of each motor module at least one of the motor modules is selectable, for coupling to the coaxial shaft spindle, from other different interchangeable composite motor modules, each having a different predetermined characteristic, independent of coupling to the coaxial shaft spindle, that defines a different predetermined drive characteristic of one or more of the corresponding drive axis, independent of shaft spindle location, so that selection of the at least one composite motor module determines the different predetermined drive characteristic of the coaxial shaft spindle.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: March 15, 2022
    Assignee: Brooks Automation US, LLC
    Inventor: Robert T. Caveney
  • Patent number: 11267649
    Abstract: Mounting hardware is installed to a cryogenic storage device to accommodate an automation system for automated storage and retrieval. A guideplate at an upper surface of a cover of the cryogenic storage device is positioned such that the guideplate is aligned in a predefined relation to an access port at the upper surface. One or more mounting posts are affixed at a location as indicated by the guideplate. A vacuum is then pulled within the cover, and the mounting hardware is affixed to the at least one mounting post.
    Type: Grant
    Filed: September 23, 2019
    Date of Patent: March 8, 2022
    Assignees: Brooks Automation, Inc., MVE Biological Solutions US
    Inventors: Robert T. Caveney, Frank Hunt, Lingchen Sun, Julian D. Warhurst, Bruce S. Zandi, Jeffrey S. Brooks
  • Patent number: 11251059
    Abstract: A substrate transport empiric arm droop mapping apparatus for a substrate transport system of a processing tool, the mapping apparatus including a frame, an interface disposed on the frame forming datum features representative of a substrate transport space in the processing tool defined by the substrate transport system, a substrate transport arm, that is articulated and has a substrate holder, mounted to the frame in a predetermined relation to at least one of the datum features, and a registration system disposed with respect to the substrate transport arm and at least one datum feature so that the registration system registers, in an arm droop distance register, empiric arm droop distance, due to arm droop changes, between a first arm position and a second arm position different than the first arm position and in which the substrate holder is moved in the transport space along at least one axis of motion.
    Type: Grant
    Filed: May 12, 2020
    Date of Patent: February 15, 2022
    Assignee: Brooks Automation, Inc.
    Inventors: Jairo T. Moura, Robert T. Caveney, Bing Yin, Nathan Spiker, Vincent W. Tsang
  • Publication number: 20210407836
    Abstract: A substrate transport system includes a carrier having a housing forming an interior environment having an opening for holding at least one substrate and a door for sealing the opening from an outside atmosphere where when sealed the interior environment is configured to maintain an interior atmosphere therein, the housing including a fluid reservoir exterior to the interior environment and configured to contain a fluid, forming a different atmosphere in the fluid reservoir than the interior atmosphere, to form a fluidic barrier seal that seals the interior environment from an environment exterior to the carrier.
    Type: Application
    Filed: September 14, 2021
    Publication date: December 30, 2021
    Inventors: Daniel BABBS, Robert T. Caveney, Robert C. May, Krzysztof A. Majczak
  • Patent number: 11195738
    Abstract: A substrate processing apparatus including a frame, a first SCARA arm connected to the frame, including an end effector, configured to extend and retract along a first radial axis; a second SCARA arm connected to the frame, including an end effector, configured to extend and retract along a second radial axis, the SCARA arms having a common shoulder axis of rotation; and a drive section coupled to the SCARA arms is configured to independently extend each SCARA arm along a respective radial axis and rotate each SCARA arm about the common shoulder axis of rotation where the first radial axis is angled relative to the second radial axis and the end effector of a respective arm is aligned with a respective radial axis, wherein each end effector is configured to hold at least one substrate and the end effectors are located on a common transfer plane.
    Type: Grant
    Filed: March 20, 2020
    Date of Patent: December 7, 2021
    Assignee: Brooks Automation, Inc.
    Inventors: Robert T. Caveney, Jayaraman Krishnasamy, Ulysses Gilchrist, Mitchell Drew, Jairo Moura
  • Patent number: 11192239
    Abstract: A substrate processing apparatus including a frame, a SCARA arm mounted to the frame at a shoulder joint having two links with at least one end effector dependent therefrom, the links defining an upper arm and a forearm, each end effector pivotally joined to the forearm at a wrist to rotate about a wrist axis, and a drive section with at least one degree of freedom operably coupled to the arm to rotate the arm about a shoulder axis articulating extension and retraction, wherein the end effector is coupled to a wrist joint pulley so that extension and retraction effects rotation of the pulley and end effector as a unit about the wrist axis, and wherein a height of the end effector is within a stack height profile of the wrist joint so that a total stack height is sized to conform with and pass through a pass-through of a slot valve.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: December 7, 2021
    Assignee: Brooks Automation, Inc.
    Inventors: Vincent W. Tsang, Robert T. Caveney