Patents by Inventor Shintaro Kikuchi

Shintaro Kikuchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8021789
    Abstract: A microporous membrane having a structure in which its pore size distribution curve obtained by mercury intrusion porosimetry has at least two peaks, which is produced by extruding a combination of a diluent or solvent and a polyolefin resin composition comprising (a) from about 74 to about 99% of a first polyethylene resin having a weight average molecular weight of from about 2.5×105 to about 5×105 and a molecular weight distribution of from about 5 to about 100, (b) from about 1 to about 5% of a second polyethylene resin having a weight average molecular weight of from about 5×105 to about 1×106 and a molecular weight distribution of from about 5 to about 100, and (c) from 0 to about 25% of a polypropylene resin having a weight average molecular weight of from about 3×105 to about 1.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: September 20, 2011
    Assignee: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20110223485
    Abstract: A membrane includes a first polyethylene having an Mw<1.0×106, a second polyethylene having an Mw?1.0×106, and a polypropylene having an Mw?5.0×105 and a ?Hm 80.0 J/g; wherein (a) the sum of the amounts of (i) polypropylene having an Mw?5.0×105 and a ?Hm 80.0 J/g, and (ii) the second polyethylene is?15.0 wt. %, the weight percents being based on the total weight of the polymer in the membrane; (b) the membrane has a thickness?12.0 ?m; and (c) the membrane is microporous.
    Type: Application
    Filed: March 15, 2011
    Publication date: September 15, 2011
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Shintaro Kikuchi, Kotaro Takita, Junko Takita, Kazuhiro Yamada
  • Patent number: 7988895
    Abstract: A microporous polyethylene membrane having well-balanced permeability, mechanical properties, heat shrinkage resistance, compression resistance, electrolytic solution absorbability, shutdown properties and meltdown properties, with an average pore diameter changing in a thickness direction is produced by melt-blending a polyethylene resin and a membrane-forming solvent to prepare a solution A having a resin concentration of 25 to 50% by mass and a solution B having a resin concentration of 10 to 30% by mass, the resin concentration in the solution A being higher than that in the solution B, (a) simultaneously extruding the resin solutions A and B through a die, cooling the resultant extrudate to provide a gel-like sheet in which the resin solutions A and B are laminated, and removing the membrane-forming solvent from the gel-like sheet, or (b) extruding the resin solutions A and B through separate dies, removing the membrane-forming solvent from the resultant gel-like sheets A and B to form microporous polyet
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: August 2, 2011
    Assignee: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Kotaro Takita, Shintaro Kikuchi, Kotaro Kimishima
  • Patent number: 7985497
    Abstract: A multi-layer, microporous polyethylene membrane having at least two layers, which comprises (a) a microporous polyethylene resin layer A comprising high-density polyethylene A having 0.2 or more terminal vinyl groups per 10,000 carbon atoms when measured by infrared spectroscopy, and (b) a microporous polyethylene resin layer B comprising high-density polyethylene B having less than 0.2 terminal vinyl groups per 10,000 carbon atoms when measured by infrared spectroscopy, has well-balanced permeability, mechanical strength, heat shrinkage resistance, shutdown properties, meltdown properties and oxidation resistance.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: July 26, 2011
    Assignee: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20100295511
    Abstract: The invention relates to polyolefin membranes and membrane precursors comprising polyethylene and polypropylene. The polyolefin membrane can be a microporous polyolefin membrane comprising a first microporous layer and at least one second microporous layers where the first and second layers contain polypropylene and polyethylene, and the amount of polyethylene in the first layer is at least about 80 wt. % and the amount of polyethylene in the second layer is at least about 50 wt. %. The amount of polyethylene is higher in the first microporous layer than in the second microporous layer, and the total amount of the polyethylene in the first and second microporous layers is at least about 61 wt. %, based on the weight of the multi-layer, microporous polyolefin membrane.
    Type: Application
    Filed: August 29, 2008
    Publication date: November 25, 2010
    Applicant: Tonen Chemical Corporation
    Inventors: Shintaro Kikuchi, Kotaro Takita, Junko Takita
  • Publication number: 20100151310
    Abstract: A microporous polyethylene membrane made of a polyethylene resin comprising 15% or less by mass of ultra-high-molecular-weight polyethylene having a mass-average molecular weight of 1×106 or more, which is constituted by a dense-structure layer having an average pore diameter of 0.01 to 0.05 ?m, and a coarse-structure layer formed on at least one surface and having an average pore diameter 1.2-fold to 5.0-fold of that of the dense-structure layer, has a high electrolytic solution absorption speed with thickness and air permeability little changing when compressed. Such a microporous polyethylene membrane is produced by extruding a melt blend of the above polyethylene resin and a membrane-forming solvent through a die, cooling the resultant extrudate with a temperature distribution in a thickness direction to provide a gel-like sheet, stretching the gel-like sheet at a temperature from the crystal dispersion temperature of the polyethylene resin +10° C. to the crystal dispersion temperature +30° C.
    Type: Application
    Filed: August 3, 2006
    Publication date: June 17, 2010
    Applicant: Tonen Chemical Corporation
    Inventors: Kotaro Takita, Shintaro Kikuchi, Kazuhiro Yamada, Teiji Nakamura, Koichi Kono
  • Patent number: 7713312
    Abstract: A process for producing an alkali metal hydrogencarbonate by reacting an aqueous solution containing alkali metal ions with carbon dioxide in a prescribed crystallizer to precipitate crystals of an alkali metal hydrogencarbonate, and in this process a part of a slurry containing the alkali metal hydrogencarbonate crystals in the aqueous solution is withdrawn from the crystallizer and, after dissolution of a part of the crystals, it is returned to the crystallizer.
    Type: Grant
    Filed: April 24, 2006
    Date of Patent: May 11, 2010
    Assignee: Asahi Glass Company, Limited
    Inventors: Fumiaki Nakashima, Hisakazu Arima, Shintaro Kikuchi, Hachiro Hirano
  • Publication number: 20100021808
    Abstract: A multi-layer, microporous polyolefin membrane comprising first microporous layers constituting at least both surface layers, and at least one second microporous layer disposed between both surface layers, the first microporous layer comprising a first polyethylene resin containing 8% or more by mass of ultra-high-molecular-weight polyethylene having a weight-average molecular weight of 1×106 or more, the second microporous layer comprising a second polyethylene resin containing 7% or less by mass of the ultra-high-molecular-weight polyethylene, and having a structure in which a pore diameter distribution curve obtained by mercury intrusion porosimetry has at least two peaks, and the total thickness of the first microporous layers being 15-60% per 100% of the total thickness of the first and second microporous layers.
    Type: Application
    Filed: April 9, 2007
    Publication date: January 28, 2010
    Applicant: TONEN CHEMICAL CORPORATION
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20100003591
    Abstract: The invention relates to a polyolefin composition. The polyolefin composition can be in the form of a multi-layer, microporous polyolefin membrane comprising a first microporous layer containing 7% or less by mass of ultra-high-molecular-weight polyethylene having a weight-average molecular weight of 1×106 or more, and having a structure in which a pore size distribution curve obtained by mercury intrusion porosimetry has at least two peaks, and a second microporous layer containing 8% or more by mass of the ultra-high-molecular-weight polyethylene.
    Type: Application
    Filed: August 1, 2007
    Publication date: January 7, 2010
    Applicant: TONEN CHEMICAL CORPORATION
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20090286161
    Abstract: A microporous polyolefin membrane having a structure in which its pore size distribution curve obtained by mercury intrusion porosimetry has at least two peaks, which is produced by (1) extruding a melt-blend of (a) (i) a polyethylene resin containing 7% or less by mass of ultra-high-molecular-weight polyethylene having a weight-average molecular weight of 1×106 or more, or (ii) a mixture of 75% by mass or more of said polyethylene resin and 25% or less by mass of polypropylene, and (b) a membrane-forming solvent, (2) stretching a gel-like sheet obtained by cooling an extrudate, (3) washing it, (4) stretching the resultant microporous membrane to 1.1-1.8 fold in at least one direction, and (5) heat-setting it at a temperature in a range of the stretching temperature of the microporous membrane plus or minus 5 degrees centigrade.
    Type: Application
    Filed: April 9, 2007
    Publication date: November 19, 2009
    Applicant: Tonen Chemical Corporation
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20090274955
    Abstract: A multi-layer, microporous polyolefin membrane having at least three layers, which comprises first microporous layers made of a polyethylene resin for constituting at least both surface layers, and at least one second microporous layer comprising a polyethylene resin and polypropylene and disposed between both surface layers, the heat of fusion (?Hm) of the polypropylene measured by differential scanning calorimetry being 90 J/g or more, and the polypropylene content in the second microporous layer being 50% or less by mass based on 100% by mass of the total of the polyethylene resin and the polypropylene.
    Type: Application
    Filed: July 14, 2006
    Publication date: November 5, 2009
    Applicant: Tonen Chemcial Corporation
    Inventors: Shintaro Kikuchi, Kotaro Takita, Koichi Kono
  • Publication number: 20090269672
    Abstract: A microporous polyethylene membrane having well-balanced permeability, mechanical properties, heat shrinkage resistance, compression resistance, electrolytic solution absorbability, shutdown properties and meltdown properties, with an average pore diameter changing in a thickness direction is produced by melt-blending a polyethylene resin and a membrane-forming solvent to prepare a solution A having a resin concentration of 25 to 50% by mass and a solution B having a resin concentration of 10 to 30% by mass, the resin concentration in the solution A being higher than that in the solution B, (a) simultaneously extruding the resin solutions A and B through a die, cooling the resultant extrudate to provide a gel-like sheet in which the resin solutions A and B are laminated, and removing the membrane-forming solvent from the gel-like sheet, or (b) extruding the resin solutions A and B through separate dies, removing the membrane-forming solvent from the resultant gel-like sheets A and B to form microporous polyet
    Type: Application
    Filed: September 27, 2006
    Publication date: October 29, 2009
    Applicant: Tonen Chemical Corporation
    Inventors: Kotaro Takita, Shintaro Kikuchi, Kotaro Kimishima
  • Publication number: 20090269656
    Abstract: A microporous polyethylene membrane made of a polyethylene resin having a ratio (mass-average molecular weight/number-average molecular weight) of 5 to 300 and comprising 1% or more by mass of ultra-high-molecular-weight polyethylene having a mass-average molecular weight of 7×105 or more, the microporous polyethylene membrane comprising (a) a coarse-structure layer having an average pore diameter of more than 0.04 ?m, which is formed on at least one surface, and (b) a dense-structure layer having an average pore diameter of 0.04 ?m or less, an area ratio of the coarse-structure layer to the dense-structure layer in a membrane cross section being 0.1 to 0.8.
    Type: Application
    Filed: September 14, 2006
    Publication date: October 29, 2009
    Applicant: TONEN CHEMICAL CORPORATION
    Inventors: Kotaro Takita, Shintaro Kikuchi, Kazuhiro Yamada, Teiji Nakamura, Koichi Kono
  • Publication number: 20090253032
    Abstract: A multi-layer, microporous polyolefin membrane comprising first microporous layers constituting at least both surface layers and at least one second microporous layer disposed between both surface layers; said first microporous layer being made of a first polyolefin comprising (i) polypropylene, or (ii) a mixture of 50% or more by mass of polypropylene and a polyethylene resin; said second microporous layer being made of a second polyolefin comprising (i) a mixture of 7% or less by mass of ultra-high-molecular-weight polyethylene having weight-average molecular weight of 1×106 or more and the other polyethylene than said ultra-high-molecular-weight polyethylene, (ii) the other polyethylene than said ultra-high-molecular-weight polyethylene, or (iii) a mixture of 50% or less by mass of polypropylene and said mixture (i) or said polyethylene (ii); said second microporous layer having a larger average pore diameter than that of said first microporous layer; and the total thickness of said first microporous layer
    Type: Application
    Filed: April 9, 2007
    Publication date: October 8, 2009
    Applicant: TONEN CHEMICAL CORPORATION
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20090148761
    Abstract: A multi-layer, microporous polyethylene membrane comprising (a) a first microporous layer made of a polyethylene resin, and (b) a second microporous layer comprising a polyethylene resin, and a heat-resistant polymer having a melting point or a glass transition temperature of 170° C. or higher, the heat-resistant polymer being dispersed in the form of fine particles in the polyethylene resin, and the second microporous layer having pores containing fine particles of the heat-resistant polymer as nuclei from which the cleavage of polyethylene resin fibrils starts, the multi-layer microporous polyethylene membrane having well-balanced shutdown properties, meltdown properties, permeability, mechanical strength, heat shrinkage resistance and compression resistance.
    Type: Application
    Filed: August 24, 2006
    Publication date: June 11, 2009
    Applicant: TONEN CHEMICAL CORPORATION
    Inventors: Shintaro Kikuchi, Kotaro Takita
  • Publication number: 20090134538
    Abstract: A multi-layer, microporous polyolefin membrane comprising a polypropylene layer and a polyethylene resin layer and having well-balanced permeability, mechanical strength, heat shrinkage resistance, shutdown properties and meltdown properties can be obtained by (1) forming a sheet comprising a gel-like polypropylene layer containing a membrane-forming solvent or a polypropylene layer containing no membrane-forming solvent and a gel-like polyethylene resin layer containing a membrane-forming solvent, stretching the sheet at two-stage temperatures, and then removing the membrane-forming solvent, or (2) forming a gel-like polypropylene sheet containing a membrane-forming solvent or a polypropylene sheet containing no membrane-forming solvent, and a gel-like polyethylene resin sheet containing a membrane-forming solvent, stretching them at two-stage temperatures, removing the membrane-forming solvent, and then laminating the resultant microporous polypropylene membrane and the resultant microporous polyethylene me
    Type: Application
    Filed: October 19, 2006
    Publication date: May 28, 2009
    Applicant: TONEN CHEMICAL CORPORATION
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20090123822
    Abstract: The present invention relates to a particular multi-layer microporous membrane having a good balance of important properties, including excellent electrochemical stability and low heat shrinkage, while maintaining high permeability and heat resistance, with good mechanical strength, compression resistance and electrolytic solution absorption. Of particular importance when used as a battery separator, the present multi-layer microporous membrane exhibits excellent heat shrinkage, melt down temperature and thermal mechanical properties, i.e. low maximum shrinkage in the molten state. The multi-layer microporous membrane of the present invention can be produced (or manufactured) by layering, such as for example by coextrusion, one or more microporous membrane second layers and one or more microporous membrane first layers, such as on one or both sides of a second layer.
    Type: Application
    Filed: November 9, 2007
    Publication date: May 14, 2009
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20090117453
    Abstract: A multi-layer, microporous polyethylene membrane having at least three layers comprising (a) a first microporous layer amount of a polyethylene resin and constituting at least both surface layers, and (b) at least one second microporous layer made of a polyethylene resin, a heat-resistant resin having a melting point or glass transition temperature of 150° C. or higher and a filler, and sandwiched by both surface layers.
    Type: Application
    Filed: June 23, 2006
    Publication date: May 7, 2009
    Applicant: TONEN CHEMICAL CORPORATION
    Inventors: Shintaro Kikuchi, Kotaro Takita, Kazuhiro Yamada, Teiji Nakamura, Koichi Kono
  • Publication number: 20090117455
    Abstract: A multi-layer, microporous polyethylene membrane having at least two layers, which comprises (a) a microporous polyethylene resin layer A comprising high-density polyethylene A having 0.2 or more terminal vinyl groups per 10,000 carbon atoms when measured by infrared spectroscopy, and (b) a microporous polyethylene resin layer B comprising high-density polyethylene B having less than 0.2 terminal vinyl groups per 10,000 carbon atoms when measured by infrared spectroscopy, has well-balanced permeability, mechanical strength, heat shrinkage resistance, shutdown properties, meltdown properties and oxidation resistance.
    Type: Application
    Filed: September 27, 2006
    Publication date: May 7, 2009
    Applicant: Tonen Chemical Corporation
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20090117454
    Abstract: The invention relates to a particular multi-layer microporous membrane having a good balance of important properties, including excellent electrochemical stability and low heat shrinkage, while maintaining high permeability and heat resistance, with good mechanical strength, compression resistance and electrolytic solution absorption. Of particular importance when used as a battery separator, the present multi-layer microporous membrane exhibits excellent heat shrinkage, melt down temperature and thermal mechanical properties, i.e. low maximum shrinkage in the molten state. The multi-layer microporous membrane of the present invention is manufactured by layering, such as for example by coextrusion, one or more microporous membrane first layers and one or more microporous membrane second layers, such as on one or both sides of a first layer. The invention further relates to battery separators comprising the multi-layer microporous membrane and batteries utilizing the battery separators.
    Type: Application
    Filed: November 2, 2007
    Publication date: May 7, 2009
    Inventors: Kotaro Takita, Shintaro Kikuchi