Patents by Inventor Taro Nishiguchi

Taro Nishiguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10490634
    Abstract: A silicon carbide epitaxial substrate has a silicon carbide single-crystal substrate and a silicon carbide layer. An average value of carrier concentration in the silicon carbide layer is not less than 1×1015 cm?3 and not more than 5×10 cm?3. In-plane uniformity of the carrier concentration is not more than 2%. The second main surface has: a groove 80 extending in one direction along the second main surface, a width of the groove in the one direction being twice or more as large as a width thereof in a direction perpendicular to the one direction, and a maximum depth of the groove from the second main surface being not more than 10 nm; and a carrot defect. A value obtained by dividing a number of the carrot defects by a number of the grooves is not more than 1/500.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: November 26, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Hironori Itoh, Taro Nishiguchi
  • Patent number: 10472736
    Abstract: An epitaxial wafer includes a silicon carbide film having a first main surface. A groove portion is formed in the first main surface. The groove portion extends in one direction along the first main surface. Moreover, a width of the groove portion in the one direction is twice or more as large as a width of the groove portion in a direction perpendicular to the one direction. Moreover, a maximum depth of the groove portion from the first main surface is not more than 10 nm.
    Type: Grant
    Filed: March 23, 2018
    Date of Patent: November 12, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Taro Nishiguchi, Jun Genba, Hironori Itoh, Tomoaki Hatayama, Hideyuki Doi
  • Publication number: 20190341247
    Abstract: A semiconductor stack includes a substrate made of silicon carbide, and an epi layer disposed on the substrate and made of silicon carbide. An epi principal surface, which is a principal surface opposite to the substrate, of the epi layer is a carbon surface having an off angle of 4° or smaller relative to a c-plane. In the epi principal surface, a plurality of first recessed portions having a rectangular circumferential shape in a planar view is formed. Density of a second recessed potion that is formed in the first recessed portions and is a recessed portion deeper than the first recessed portions is lower than or equal to 10 cm?2 in the epi principal surface.
    Type: Application
    Filed: July 16, 2019
    Publication date: November 7, 2019
    Inventors: Taro NISHIGUCHI, Yu SAITOH, Hirofumi YAMAMOTO
  • Patent number: 10396163
    Abstract: A silicon carbide epitaxial substrate includes a silicon carbide single crystal substrate and a silicon carbide layer. The silicon carbide single crystal substrate has a first main surface. The silicon carbide layer is on the first main surface. The silicon carbide layer includes a second main surface opposite to a surface thereof in contact with the silicon carbide single crystal substrate. The second main surface has a maximum diameter of more than or equal to 100 mm. The second main surface includes an outer peripheral region which is within 3 mm from an outer edge of the second main surface, and a central region surrounded by the outer peripheral region. The central region has a haze of less than or equal to 75 ppm.
    Type: Grant
    Filed: August 4, 2016
    Date of Patent: August 27, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Hironori Itoh, Takemi Terao, Kenji Kanbara, Taro Nishiguchi
  • Patent number: 10395924
    Abstract: A semiconductor stack includes a substrate made of silicon carbide, and an epi layer disposed on the substrate and made of silicon carbide. An epi principal surface, which is a principal surface opposite to the substrate, of the epi layer is a carbon surface having an off angle of 4° or smaller relative to a c-plane. In the epi principal surface, a plurality of first recessed portions having a rectangular circumferential shape in a planar view is famed. Density of a second recessed portion that is formed in the first recessed portions and is a recessed portion deeper than the first recessed portions is lower than or equal to 10 cm?2 in the epi principal surface.
    Type: Grant
    Filed: August 10, 2016
    Date of Patent: August 27, 2019
    Assignee: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Taro Nishiguchi, Yu Saitoh, Hirofumi Yamamoto
  • Publication number: 20190088477
    Abstract: A semiconductor stack includes a substrate made of silicon carbide, and an epi layer disposed on the substrate and made of silicon carbide. An epi principal surface, which is a principal surface opposite to the substrate, of the epi layer is a carbon surface having an off angle of 4° or smaller relative to a c-plane. In the epi principal surface, a plurality of first recessed portions having a rectangular circumferential shape in a planar view is famed. Density of a second recessed portion that is formed in the first recessed portions and is a recessed portion deeper than the first recessed portions is lower than or equal to 10 cm?2 in the epi principal surface.
    Type: Application
    Filed: August 10, 2016
    Publication date: March 21, 2019
    Inventors: Taro NISHIGUCHI, Yu SAITOH, Hirofumi YAMAMOTO
  • Patent number: 10229836
    Abstract: A method for manufacturing a silicon carbide epitaxial substrate includes epitaxially growing a first layer on a silicon carbide single crystal substrate, and forming a second layer at an outermost surface of the first layer. The second layer has a chemical composition or density different from that of the first layer. A ratio of a thickness of the second layer to a thickness of the first layer is more than 0% and less than or equal to 10%.
    Type: Grant
    Filed: April 6, 2016
    Date of Patent: March 12, 2019
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Taro Nishiguchi, Toru Hiyoshi
  • Publication number: 20190019868
    Abstract: A silicon carbide epitaxial substrate includes a silicon carbide single crystal substrate and a silicon carbide layer. The silicon carbide single crystal substrate has a first main surface. The silicon carbide layer is on the first main surface. The silicon carbide layer includes a second main surface opposite to a surface thereof in contact with the silicon carbide single crystal substrate. The second main surface has a maximum diameter of more than or equal to 100 mm. The second main surface includes an outer peripheral region which is within 3 mm from an outer edge of the second main surface, and a central region surrounded by the outer peripheral region. The central region has a haze of less than or equal to 75 ppm.
    Type: Application
    Filed: August 4, 2016
    Publication date: January 17, 2019
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Hironori Itoh, Takemi Terao, Kenji Kanbara, Taro Nishiguchi
  • Publication number: 20190013198
    Abstract: A silicon carbide epitaxial substrate includes: a silicon carbide single crystal substrate; a first silicon carbide layer on the silicon carbide single crystal substrate, the first silicon carbide layer having a first concentration of carriers; and a second silicon carbide layer on the first silicon carbide layer, the second silicon carbide layer having a second concentration of carriers. A transition region in which the concentration of the carriers is changed between the first concentration and the second concentration has a width of less than or equal to 1 ?m. A ratio of a standard deviation of the second concentration to an average value of the second concentration is less than or equal to 5%, the ratio being defined as uniformity of the second concentration in a central region. The central region has an arithmetic mean roughness of less than or equal to 0.5 nm.
    Type: Application
    Filed: December 14, 2016
    Publication date: January 10, 2019
    Inventors: Hironori Itoh, Taro Nishiguchi, Kenji Hiratsuka
  • Publication number: 20180363166
    Abstract: A silicon carbide epitaxial substrate includes a silicon carbide single crystal substrate and a silicon carbide layer. In a direction parallel to a central region, a ratio of a standard deviation of a carrier concentration of the silicon carbide layer to an average value of the carrier concentration of the silicon carbide layer is less than 5%. The average value of the carrier concentration is more than or equal to 1×1014cm?3 and less than or equal to 5×1016cm?3. In the direction parallel to the central region, a ratio of a standard deviation of a thickness of the silicon carbide layer to an average value of the thickness of the silicon carbide layer is less than 5%. The central region has an arithmetic mean roughness (Sa) of less than or equal to 1 nm. The central region has a haze of less than or equal to 50.
    Type: Application
    Filed: October 11, 2016
    Publication date: December 20, 2018
    Inventors: Keiji Wada, Tsutomu Hori, Taro Nishiguchi
  • Publication number: 20180277635
    Abstract: A silicon carbide epitaxial substrate has a silicon carbide single-crystal substrate and a silicon carbide layer. An average value of carrier concentration in the silicon carbide layer is not less than 1×1015 cm?3 and not more than 5×1016 cm?3. In-plane uniformity of the carrier concentration is not more than 2%. The second main surface has: a groove 80 extending in one direction along the second main surface, a width of the groove in the one direction being twice or more as large as a width thereof in a direction perpendicular to the one direction, and a maximum depth of the groove from the second main surface being not more than 10 nm; and a carrot defect. A value obtained by dividing a number of the carrot defects by a number of the grooves is not more than 1/500.
    Type: Application
    Filed: August 23, 2016
    Publication date: September 27, 2018
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Hironori Itoh, Taro Nishiguchi
  • Publication number: 20180233562
    Abstract: A silicon carbide epitaxial substrate includes: a silicon carbide single crystal substrate; and an epitaxial layer. The silicon carbide single crystal substrate has a diameter of not less than 100 mm. The epitaxial layer has a thickness of not less than 10 ?m. The epitaxial layer has a carrier concentration of not less than 1×1014 cm?3 and not more than 1×1016 cm?3. A ratio of a standard deviation of the carrier concentration in a plane of the epitaxial layer to an average value of the carrier concentration in the plane is not more than 10%. The epitaxial layer has a main surface. The main surface has an arithmetic mean roughness Sa of not more than 0.3 nm. An area density of pits originated from a threading screw dislocation is not more than 1000 cm?2. Each of the pits has a maximum depth of not less than 8 nm.
    Type: Application
    Filed: August 18, 2015
    Publication date: August 16, 2018
    Inventors: Taro NISHIGUCHI, Keiji WADA, Jun GENBA, Hironori ITOH, Hideyuki DOI, Kenji HIRATSUKA
  • Publication number: 20180209064
    Abstract: An epitaxial wafer includes a silicon carbide film having a first main surface. A groove portion is formed in the first main surface. The groove portion extends in one direction along the first main surface. Moreover, a width of the groove portion in the one direction is twice or more as large as a width of the groove portion in a direction perpendicular to the one direction. Moreover, a maximum depth of the groove portion from the first main surface is not more than 10 nm.
    Type: Application
    Filed: March 23, 2018
    Publication date: July 26, 2018
    Inventors: Taro Nishiguchi, Jun Genba, Hironori Itoh, Tomoaki Hatayama, Hideyuki Doi
  • Publication number: 20180204942
    Abstract: A semiconductor device has a semiconductor layer and a substrate. The semiconductor layer constitutes at least a part of a current path, and is made of silicon carbide. The substrate has a first surface supporting the semiconductor layer, and a second surface opposite to the first surface. Further, the substrate is made of silicon carbide having a 4H type single-crystal structure. Further, the substrate has a physical property in which a ratio of a peak strength in a wavelength of around 500 nm to a peak strength in a wavelength of around 390 nm is 0.1 or smaller in photoluminescence measurement. In this way, the semiconductor device is obtained to have a low on-resistance.
    Type: Application
    Filed: March 12, 2018
    Publication date: July 19, 2018
    Inventors: Shin Harada, Makoto Sasaki, Taro Nishiguchi, Kyoko Okita, Keiji Wada, Tomihito Miyazaki
  • Patent number: 9966249
    Abstract: A silicon carbide semiconductor substrate includes a first main surface and a second main surface opposite to the first main surface. The first main surface has a maximum diameter of more than 100 mm, and the silicon carbide semiconductor substrate has a thickness of not more than 700 ?m. A dislocation density is not more than 500/mm2 at an arbitrary region having an area of 1 mm2 in a region within 5 mm from an outer circumferential end portion of the first main surface toward a center of the first main surface. Accordingly, there is provided a silicon carbide semiconductor substrate allowing for suppression of generation of cracks.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: May 8, 2018
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: So Tanaka, Kyoko Okita, Taro Nishiguchi, Ryosuke Kubota, Kenji Kanbara
  • Patent number: 9957641
    Abstract: An epitaxial wafer includes a silicon carbide film having a first main surface. A groove portion is formed in the first main surface. The groove portion extends in one direction along the first main surface. Moreover, a width of the groove portion in the one direction is twice or more as large as a width of the groove portion in a direction perpendicular to the one direction. Moreover, a maximum depth of the groove portion from the first main surface is not more than 10 nm.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: May 1, 2018
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Taro Nishiguchi, Jun Genba, Hironori Itoh, Tomoaki Hatayama, Hideyuki Doi
  • Patent number: 9947782
    Abstract: A semiconductor device has a semiconductor layer and a substrate. The semiconductor layer constitutes at least a part of a current path, and is made of silicon carbide. The substrate has a first surface supporting the semiconductor layer, and a second surface opposite to the first surface. Further, the substrate is made of silicon carbide having a 4H type single-crystal structure. Further, the substrate has a physical property in which a ratio of a peak strength in a wavelength of around 500 nm to a peak strength in a wavelength of around 390 nm is 0.1 or smaller in photoluminescence measurement. In this way, the semiconductor device is obtained to have a low on-resistance.
    Type: Grant
    Filed: December 20, 2010
    Date of Patent: April 17, 2018
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shin Harada, Makoto Sasaki, Taro Nishiguchi, Kyoko Okita, Keiji Wada, Tomihito Miyazaki
  • Publication number: 20180096854
    Abstract: A method for manufacturing a silicon carbide epitaxial substrate includes epitaxially growing a first layer on a silicon carbide single crystal substrate, and forming a second layer at an outermost surface of the first layer. The second layer has a chemical composition or density different from that of the first layer. A ratio of a thickness of the second layer to a thickness of the first layer is more than 0% and less than or equal to 10%.
    Type: Application
    Filed: April 6, 2016
    Publication date: April 5, 2018
    Inventors: Keiji Wada, Taro Nishiguchi, Toru Hiyoshi
  • Patent number: 9777404
    Abstract: A method for manufacturing a silicon carbide epitaxial substrate includes: a step of placing a silicon carbide single crystal substrate within a chamber and reducing a pressure within the chamber; a step of increasing a temperature within the chamber to a first temperature; a step of introducing hydrogen gas into the chamber and adjusting the pressure within the chamber; a step of introducing hydrocarbon gas into the chamber; a substrate reforming step of increasing the temperature within the chamber to a second temperature and holding the temperature at the second temperature for a predetermined time, with the adjusted pressure within the chamber and a flow rate of the hydrogen gas being maintained and the hydrocarbon gas being introduced; and a step of growing an epitaxial layer on the silicon carbide single crystal substrate by introducing silane gas into the chamber with the second temperature being maintained.
    Type: Grant
    Filed: May 21, 2015
    Date of Patent: October 3, 2017
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Keiji Wada, Taro Nishiguchi, Jun Genba
  • Publication number: 20170275779
    Abstract: The silicon carbide layer includes a second main surface opposite to a surface in contact with the silicon carbide single crystal substrate. The second main surface corresponds to a plane inclined relative to a {0001} plane in an off direction. The second main surface has a maximum diameter of not less than 100 mm. The second main surface has an outer circumferential region and a central region, the central region being surrounded by the outer circumferential region. The central region is provided with a first dislocation array of first half loops along a straight line perpendicular to the off direction. Each of the first half loops includes a pair of threading edge dislocations exposed at the second main surface. An area density of the first dislocation array at the central region is not more than 10/cm2.
    Type: Application
    Filed: July 4, 2016
    Publication date: September 28, 2017
    Inventors: Taro Nishiguchi, Kenji Hiratsuka