Patents by Inventor Taro Nishiguchi

Taro Nishiguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150072100
    Abstract: A silicon carbide epitaxial substrate having a main surface (second main surface) includes: a base substrate; and a silicon carbide epitaxial layer formed on the base substrate and including the main surface (second main surface), the second main surface having a surface roughness of 0.6 nm or less, a ratio of standard deviation of a nitrogen concentration in the silicon carbide epitaxial layer at a surface layer including the main surface (second main surface) within a plane of the silicon carbide epitaxial substrate to an average value of the nitrogen concentration in the silicon carbide epitaxial layer at the surface layer within the plane of the silicon carbide epitaxial substrate being 15% or less.
    Type: Application
    Filed: April 11, 2014
    Publication date: March 12, 2015
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Jun Genba, Taro Nishiguchi, Hideyuki Doi, Akira Matsushima
  • Publication number: 20150060886
    Abstract: A semiconductor substrate has a main surface and formed of single crystal silicon carbide. The main surface includes a central area, which is an area other than the area within 5 mm from the outer circumference. When the central area is divided into square areas of 1 mm×1 mm, in any square area, density of dislocations of which Burgers vector is parallel to <0001> direction is at most 1×105 cm?2. Thus, a silicon carbide semiconductor substrate enabling improved yield of semiconductor devices can be provided.
    Type: Application
    Filed: November 7, 2014
    Publication date: March 5, 2015
    Inventors: Taro NISHIGUCHI, Shin HARADA, Shinsuke FUJIWARA
  • Patent number: 8912550
    Abstract: A semiconductor substrate has a main surface and formed of single crystal silicon carbide. The main surface includes a central area, which is an area other than the area within 5 mm from the outer circumference. When the central area is divided into square areas of 1 mm×1 mm, in any square area, density of dislocations of which Burgers vector is parallel to <0001> direction is at most 1×105 cm?2. Thus, a silicon carbide semiconductor substrate enabling improved yield of semiconductor devices can be provided.
    Type: Grant
    Filed: October 31, 2012
    Date of Patent: December 16, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Taro Nishiguchi, Shin Harada, Shinsuke Fujiwara
  • Patent number: 8642154
    Abstract: A silicon carbide crystal ingot having a surface greater than or equal to 4 inches, having an n-type dopant concentration greater than or equal to 1×1015 atoms/cm3 and less than or equal to 1×1020 atoms/cm3, a metal atom concentration greater than or equal to 1×1014 atoms/cm3 and less than or equal to 1×1018 atoms/cm3, and not exceeding the n-type dopant concentration, and a metal atom concentration gradient less than or equal to 1×1017 atoms/(cm3·mm), a silicon carbide single crystal wafer produced using the ingot, and a method for fabricating the silicon carbide crystal ingot.
    Type: Grant
    Filed: May 18, 2012
    Date of Patent: February 4, 2014
    Assignee: Sumitomo Electric Insustries, Ltd.
    Inventors: Tsutomu Hori, Makoto Sasaki, Taro Nishiguchi, Shinsuke Fujiwara
  • Patent number: 8642153
    Abstract: A single crystal silicon carbide substrate has a 4H-polytype crystal structure, has with nitrogen atoms doped as a conduction impurity with an atomic concentration of more than 1×1016/cm3, and has a main surface containing a circle having a diameter of 5 cm. The single crystal silicon carbide substrate includes only one of a facet region and a non-facet region. Thus, variation in nitrogen atom concentration in the single crystal silicon carbide substrate can be suppressed.
    Type: Grant
    Filed: May 17, 2012
    Date of Patent: February 4, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tsutomu Hori, Makoto Sasaki, Taro Nishiguchi, Shinsuke Fujiwara
  • Publication number: 20140030874
    Abstract: A method for manufacturing a silicon carbide substrate includes the steps of: preparing a seed substrate made of silicon carbide; etching a main surface of the seed substrate prepared; obtaining an ingot by growing a silicon carbide single crystal film on a crystal growth surface formed by etching the main surface of the seed substrate; and obtaining a silicon carbide substrate by cutting the ingot. The step of etching the seed substrate includes: a first etching step of removing silicon atoms, which form the silicon carbide, from an etching region using chlorine gas, the etching region being a region including the main surface of the seed substrate; and a second etching step of removing carbon atoms, which form the silicon carbide, from the etching region from which the silicon atoms have been removed, using oxygen gas.
    Type: Application
    Filed: June 11, 2013
    Publication date: January 30, 2014
    Inventors: Tsubasa HONKE, Taro NISHIGUCHI, Tsutomu HORI
  • Patent number: 8629457
    Abstract: A silicon carbide substrate has a first layer facing a semiconductor layer and a second layer stacked on the first layer. Dislocation density of the second layer is higher than dislocation density of the first layer. Thus, quantum efficiency and power efficiency of a light-emitting device can both be high.
    Type: Grant
    Filed: January 13, 2011
    Date of Patent: January 14, 2014
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Taro Nishiguchi, Makoto Sasaki, Shin Harada, Kyoko Okita, Hiroki Inoue, Shinsuke Fujiwara, Yasuo Namikawa
  • Patent number: 8435866
    Abstract: At least one single crystal substrate, each having a backside surface and made of silicon carbide, and a supporting portion having a main surface and made of silicon carbide, are prepared. In this preparing step, at least one of the backside surface and main surface is formed by machining. By this forming step, a surface layer having distortion in the crystal structure is formed on at least one of the backside surface and main surface. The surface layer is removed at least partially. Following this removing step, the backside surface and main surface are connected to each other.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: May 7, 2013
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Taro Nishiguchi, Makoto Sasaki, Shin Harada, Kyoko Okita, Hiroki Inoue, Shinsuke Fujiwara, Yasuo Namikawa
  • Publication number: 20130071643
    Abstract: A silicon carbide substrate capable of stably forming a device of excellent performance, and a method of manufacturing the same are provided. A silicon carbide substrate is made of a single crystal of silicon carbide, and has a width of not less than 100 mm, a micropipe density of not more than 7 cm?2, a threading screw dislocation density of not more than 1×104 cm?2, a threading edge dislocation density of not more than 1×104 cm?2, a basal plane dislocation density of not more than 1×104 cm?2, a stacking fault density of not more than 0.1 cm?1, a conductive impurity concentration of not less than 1×1018 cm?2, a residual impurity concentration of not more than 1×1016 cm?2, and a secondary phase inclusion density of not more than 1 cm?3.
    Type: Application
    Filed: September 6, 2012
    Publication date: March 21, 2013
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Shin HARADA, Shinsuke FUJIWARA, Taro NISHIGUCHI
  • Publication number: 20130061801
    Abstract: Provided is a method for manufacturing a silicon carbide crystal, including the steps of: placing a seed substrate and a source material for the silicon carbide crystal within a growth container; and growing the silicon carbide crystal with a diameter of more than 4 inches on a surface of the seed substrate by a sublimation method, in the step of growing, a pressure within the growth container being changed from a predetermined pressure, at a predetermined change rate.
    Type: Application
    Filed: August 3, 2012
    Publication date: March 14, 2013
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Shinsuke FUJIWARA, Shin HARADA, Taro NISHIGUCHI, Hiroki INOUE, Naoki OOI
  • Publication number: 20130009171
    Abstract: A semiconductor device has a semiconductor layer and a substrate. The semiconductor layer constitutes at least a part of a current path, and is made of silicon carbide. The substrate has a first surface supporting the semiconductor layer, and a second surface opposite to the first surface. Further, the substrate is made of silicon carbide having a 4H type single-crystal structure. Further, the substrate has a physical property in which a ratio of a peak strength in a wavelength of around 500 nm to a peak strength in a wavelength of around 390 nm is 0.1 or smaller in photoluminescence measurement. In this way, the semiconductor device is obtained to have a low on-resistance.
    Type: Application
    Filed: December 20, 2010
    Publication date: January 10, 2013
    Applicant: Sumitomo Electric Industries,. Ltd.
    Inventors: Shin Harada, Makoto Sasaki, Taro Nishiguchi, Kyoko Okita, Keiji Wada, Tomihito Miyazaki
  • Publication number: 20120315427
    Abstract: A single crystal silicon carbide substrate has a 4H-polytype crystal structure, has with nitrogen atoms doped as a conduction impurity with an atomic concentration of more than 1×1016/cm3, and has a main surface containing a circle having a diameter of 5 cm. The single crystal silicon carbide substrate includes only one of a facet region and a non-facet region. Thus, variation in nitrogen atom concentration in the single crystal silicon carbide substrate can be suppressed.
    Type: Application
    Filed: May 17, 2012
    Publication date: December 13, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Tsutomu HORI, Makoto Sasaki, Taro Nishiguchi, Shinsuke Fujiwara
  • Publication number: 20120308758
    Abstract: A silicon carbide crystal ingot having a surface greater than or equal to 4 inches, having an n-type dopant concentration greater than or equal to 1×1015 atoms/cm3 and less than or equal to 1×1020 atoms/cm3, a metal atom concentration greater than or equal to 1×1014 atoms/cm3 and less than or equal to 1×1018 atoms/cm3, and not exceeding the n-type dopant concentration, and a metal atom concentration gradient less than or equal to 1×1017 atoms/(cm3·mm), a silicon carbide single crystal wafer produced using the ingot, and a method for fabricating the silicon carbide crystal ingot.
    Type: Application
    Filed: May 18, 2012
    Publication date: December 6, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Tsutomu HORI, Makoto SASAKI, Taro NISHIGUCHI, Shinsuke FUJIWARA
  • Publication number: 20120294790
    Abstract: A method of manufacturing a silicon carbide ingot having highly uniform characteristics includes a preparation step of preparing a base substrate made of single crystal silicon carbide and having an off angle of 0.1° or more and 10° or less in an off angle direction which is either a <11-20> direction or a <1-100> direction relative to a (0001) plane, and a film formation step of growing a silicon carbide layer on a surface of the base substrate. In the film formation step, a region having a (0001) facet 5 is formed on a surface of the grown silicon carbide layer at an end portion on an upstream side, the upstream side being a side where an angle of intersection between a <0001> direction axis of the base substrate and the surface of the base substrate in the off angle direction is an acute angle.
    Type: Application
    Filed: May 16, 2012
    Publication date: November 22, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Makoto SASAKI, Taro Nishiguchi
  • Publication number: 20120275984
    Abstract: Each of first and second material substrates made of single crystal silicon carbide has first and second back surfaces, first and second side surfaces, and first and second front surfaces. The first and second back surfaces are connected to a supporting portion. The first and second side surfaces face each other with a gap interposed therebetween, the gap having an opening between the first and second front surfaces. A closing portion for closing the gap over the opening is formed. A connecting portion for closing the opening is formed by depositing a sublimate from the first and second side surfaces onto the closing portion. The closing portion is removed. A silicon carbide single crystal is grown on the first and second front surfaces.
    Type: Application
    Filed: February 25, 2011
    Publication date: November 1, 2012
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Taro Nishiguchi, Shin Harada, Makoto Sasaki
  • Publication number: 20120244307
    Abstract: A silicon carbide substrate includes: a base substrate having a diameter of 70 mm or greater; and a plurality of SiC substrates made of single-crystal silicon carbide and arranged side by side on the base substrate when viewed in a planar view. In other words, the plurality of SiC substrates are arranged side by side on and along the main surface of the base substrate. Further, each of the SiC substrates has a main surface opposite to the base substrate and having an off angle of 20° or smaller relative to a {0001} plane.
    Type: Application
    Filed: March 21, 2012
    Publication date: September 27, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Tsutomu HORI, Shin Harada, Taro Nishiguchi, Makoto Sasaki, Hiroki Inoue, Shinsuke Fujiwara
  • Publication number: 20120184113
    Abstract: A step of preparing a stack is performed to position each single-crystal substrate in a first single-crystal substrate group and a first base substrate face to face with each other, position each single-crystal substrate in a second single-crystal substrate group and a second base substrate face to face with each other, and stack the first single-crystal substrate group, the first base substrate, an insertion portion, the second single-crystal substrate group, and the second base substrate in one direction in this order. Next, the stack is heated so as to allow a temperature of the stack to reach a temperature at which silicon carbide can sublime and so as to form a temperature gradient in the stack with the temperature thereof getting increased in the above-described direction. In this way, silicon carbide substrates can be manufactured efficiently.
    Type: Application
    Filed: January 7, 2011
    Publication date: July 19, 2012
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Hiroki Inoue, Shin Harada, Makoto Sasaki, Taro Nishiguchi, Kyoko Okita, Yasuo Namikawa
  • Publication number: 20120161157
    Abstract: A silicon carbide substrate, which achieves restrained warpage even when a different-type material layer made of a material other than silicon carbide, includes: a base layer made of silicon carbide; and a plurality of SiC layers arranged side by side on the base layer when viewed in a planar view and each made of single-crystal silicon carbide. A gap is formed between end surfaces of adjacent SiC layers.
    Type: Application
    Filed: September 28, 2010
    Publication date: June 28, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Hiroki Inoue, Shin Harada, Makoto Sasaki, Taro Nishiguchi, Kyoko Okita, Yasuo Namikawa
  • Publication number: 20120156122
    Abstract: In a method of producing a SiC crystal by sublimation, the atmosphere gas for growing a SiC crystal contains He. The atmosphere gas may further contain N. The atmosphere gas may further contain at least one type of gas selected from the group consisting of Ne, Ar, Kr, Xe, and Rn. In the atmosphere gas, the partial pressure of He is preferably greater than or equal to 40%.
    Type: Application
    Filed: October 27, 2010
    Publication date: June 21, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventor: Taro Nishiguchi
  • Publication number: 20120126251
    Abstract: A method for manufacturing a silicon carbide substrate achieves reduced manufacturing cost. The method includes the steps of: preparing a base substrate and a SiC substrate; fabricating a stacked substrate by stacking the base substrate and the SiC substrate; fabricating a connected substrate by heating the stacked substrate; transferring a void, formed at a connection interface, in a thickness direction of the connected substrate by heating the connected substrate to cause the base substrate to have a temperature higher than that of the SiC substrate; and removing the void by removing a region including a main surface of the base substrate opposite to the SiC substrate.
    Type: Application
    Filed: February 25, 2011
    Publication date: May 24, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Makoto Sasaki, Shin Harada, Takeyoshi Masuda, Keiji Wada, Hiroki Inoue, Taro Nishiguchi, Kyoko Okita, Yasuo Namikawa, Taku Horii