Patents by Inventor Toru Maeda

Toru Maeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120286191
    Abstract: The present invention provides a powder for a magnetic member being excellent in moldability and difficult to oxidize, a powder compact produced from the powder, and a magnetic member suitable for a raw material of a magnetic member such as a rare earth magnet. A powder for a magnetic member includes magnetic particles 1 which constitute the powder for a magnetic member and each of which is composed of less than 40% by volume of a hydrogen compound 3 of a rare earth element, and the balance composed of an iron-containing material 2 which contains iron and an iron-boron alloy containing iron and boron. The hydrogen compound 3 of a rare earth element is dispersed in a phase of the iron-containing material 2. An antioxidant layer 4 having a low-oxygen permeability coefficient is provided on the surface of each of the magnetic particles 1.
    Type: Application
    Filed: May 10, 2011
    Publication date: November 15, 2012
    Applicant: Sumitomo Electric Industries,Ltd.
    Inventors: Toru Maeda, Asako Watanabe
  • Publication number: 20120280618
    Abstract: Provided is a plasma ignition technique allowing easy and reliable ignition and reignition of plasma without monitoring or manual handling. A plasma ignition system according to this technique is provided with a radio-frequency power supply configured to supply a predetermined high frequency signal to an applied electrode for generating plasma; a matching device configured to match impedance on a side of the radio-frequency power supply and impedance on a side of the applied electrode; a forward wave/reflected wave detector configured to detect a forward wave and a reflected wave of the high frequency signal; a high-voltage generator configured to generate a predetermined high voltage; and a controller configured to superimpose the high voltage on the high frequency signal when a ratio of the reflected wave to the forward wave is greater than a first threshold value.
    Type: Application
    Filed: June 7, 2012
    Publication date: November 8, 2012
    Applicant: Shinkawa Ltd.
    Inventors: Tetsuya Utano, Toru Maeda, Jun'ichi Takahira, Masanori Hamajima
  • Patent number: 8303884
    Abstract: A soft magnetic material includes a plurality of composite magnetic particles (40) each including a metal magnetic particle (10) and an insulation coating (20) covering the surface of the metal magnetic particle (10), wherein the insulation coating (20) contains Si (silicon), and 80% or more of Si contained in the insulation coating constitutes a silsesquioxane skeleton. Therefore, it is possible to effectively decrease a hysteresis loss while suppressing an increase in eddy-current loss.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: November 6, 2012
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Maeda, Kazuyuki Maeda, Yasushi Mochida, Koji Mimura
  • Publication number: 20120244030
    Abstract: Provided are a powder for a magnet, which provides a rare-earth magnet having excellent magnet properties and which has excellent formability, a method for producing the powder for a magnet, a powder compact, a rare-earth-iron-based alloy material, and a rare-earth-iron-nitrogen-based alloy material which are used as materials for the magnet, and methods for producing the powder compact and these alloy materials. Magnetic particles 1 constituting the powder for a magnet each have a texture in which grains of a phase 3 of a hydride of a rare-earth element are dispersed in a phase 2 of an iron-containing material, such as Fe. The uniform presence of the phase 2 of the iron-containing material in each magnetic particle 1 results in the powder having excellent formability, thereby providing a powder compact 4 having a high relative density.
    Type: Application
    Filed: December 2, 2010
    Publication date: September 27, 2012
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventor: Toru Maeda
  • Publication number: 20120237769
    Abstract: The present invention provides a powder for a magnet which can form a rare earth magnet having excellent magnetic characteristics and which has excellent moldability, a method for producing the powder for a magnet, a powder compact, and a rare earth-iron-boron-based alloy material. Magnetic particles constituting a powder for a magnet each include a structure in which a particle of a phase 3 of a hydrogen compound of a rare earth element is dispersed in a phase 2 of an iron-containing material. Since the phase 2 of the iron-containing material is uniformly present in each of the magnetic particles 1, the powder has excellent moldability and easily increases the density of a powder compact 4.
    Type: Application
    Filed: April 13, 2011
    Publication date: September 20, 2012
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Maeda, Asako Watanabe
  • Publication number: 20120238847
    Abstract: A probe includes: light emitting and receiving sections; an attachment band including a first surface facing the living tissue and a second surface opposite to the first surface, a part of the first surface in which one of a hook portion and a loop portion is provided, a part of the second surface in which the other is provided, the attachment band to be wrapped around the living tissue to engage the hook and loop portions with each other; and a compressible member attached to the first surface, being in contact with the living tissue when the attachment band is attached to the living tissue, the compressible member which is larger in width than the attachment band and ends of which extend beyond ends of the attachment band.
    Type: Application
    Filed: March 15, 2012
    Publication date: September 20, 2012
    Applicant: Nihon Kohden Corporation
    Inventors: Tomomi MUROZONO, Iwao Takahashi, Toru Maeda
  • Publication number: 20120229245
    Abstract: Provided is a soft magnetic powder used for obtaining a dust core having a low hysteresis loss, in particular, in a high temperature range. A soft magnetic powder includes an aggregate of composite magnetic particles, each including a soft magnetic particle containing Fe, Si, and Al, and an insulating coating film disposed on the surface thereof, and satisfies the expressions (1) and (2) below: Expression (1) . . . 27?2.5a+b?29 and Expression (2) . . . 6?b?9, where a represents the Si content (mass %) and b represents the Al content (mass %). The soft magnetic powder is capable of reducing the hysteresis loss, in a high-temperature environment, of a dust core obtained using the soft magnetic powder.
    Type: Application
    Filed: May 17, 2011
    Publication date: September 13, 2012
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD
    Inventors: Asako Watanabe, Toru Maeda
  • Publication number: 20120164320
    Abstract: A manufacturing method of a soft magnetic material has a step of preparing a metal magnetic particle containing iron as the main component, and a step of forming an insulating film surrounding the surface of the metal magnetic particle. The step of forming the insulating film includes a step of mixing and stirring the metal magnetic particle, aluminum alkoxide, silicon alkoxide, and phosphoric acid.
    Type: Application
    Filed: March 1, 2012
    Publication date: June 28, 2012
    Applicants: TODA KOGYO CORP., SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Seiji Ishitani, Hiroko Morii, Kazuyuki Hayashi
  • Patent number: 8153256
    Abstract: The soft magnetic material includes a plurality of composite magnetic particles having a metal magnetic particle and an insulating film surrounding the surface of the metal magnetic particle. The metal magnetic particle contains iron as the main component. The insulating film contains aluminum, silicon, phosphorus, and oxygen. The insulating film satisfies the relationship 0.4?MAl/(MAl+MSi)?0.9 and the relationship of 0.25?(MAl+MSi)/MP?1.0 in the case that molar amount of aluminum contained in the insulating film is represented by MAl, the sum of the molar amount of aluminum contained in the insulating film and the molar amount of silicon contained in the insulating film is represented by (MAl+MSi), and the molar amount of phosphorus contained in the insulating film is represented by MP.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: April 10, 2012
    Assignees: Sumitomo Electric Industries, Ltd., Toda Kogyo Corp.
    Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda, Seiji Ishitani, Hiroko Morii, Kazuyuki Hayashi
  • Patent number: 8123874
    Abstract: A soft magnetic material, a dust core, a method for manufacturing the soft magnetic material, and a method for manufacturing the dust core that can improve DC bias characteristics are provided. A soft magnetic material includes a plurality of metal magnetic particles 10 whose coefficient of variation Cv (?/?), which is a ratio of a standard deviation (?) of a particle size of the metal magnetic particles 10 to an average particle size (?) thereof, is 0.40 or less and whose circularity Sf is 0.80 or more and 1 or less. The metal magnetic particles 10 preferably have an average particle size of 1 ?m or more and 70 ?m or less. The soft magnetic material preferably further includes an insulating coated film that surrounds a surface of each of the metal magnetic particles 10.
    Type: Grant
    Filed: September 3, 2008
    Date of Patent: February 28, 2012
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Tomoyuki Ishimine, Toshihiro Sakamoto, Toru Maeda, Naoto Igarashi
  • Publication number: 20110285486
    Abstract: A process for producing metallurgical powder includes a step of coating surfaces of a plurality of first particles 10 with a first binder 30 and a step of coating a surface of the first binder 30 with a plurality of second particles having a diameter smaller than a particle diameter of the first particles 10. In the step of coating with the second particles 20, a plurality of second particles 20 having a diameter one fifth or less of the particle diameter of the first particles are used.
    Type: Application
    Filed: January 14, 2010
    Publication date: November 24, 2011
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Toru Maeda, Toshihiro Sakamoto, Asako Watanabe
  • Publication number: 20110230066
    Abstract: A connector includes: a card edge connector; a first cable drawn out from the card edge connector in a first direction; a first terminal disposed in the card edge connector and connected to the first cable; a receptacle into and from which the card edge connector is inserted and extracted; a second cable drawn out from the receptacle in a second direction; and a second terminal disposed in the receptacle and connected to the second cable. Insertion/extraction directions of the card edge connector are substantially perpendicular to at least one of the first direction and the second direction. The card edge connector includes a first end face which is substantially parallel to the insertion/extraction directions, and the receptacle includes a first wall face which is substantially parallel to the insertion/extraction directions. In a state where the card edge connector and the receptacle are coupled to each other, the first end face and the first wall face are in contact with each other.
    Type: Application
    Filed: March 12, 2011
    Publication date: September 22, 2011
    Applicant: Nihon Kohden Corporation
    Inventors: Teiji UKAWA, Toru MAEDA
  • Patent number: 7998361
    Abstract: A soft magnetic material includes: a plurality of composite magnetic particles formed from a metal magnetic particle and an insulative coating surrounding a surface of the metal magnetic particle and containing metallic salt phosphate and/or oxide; and a lubricant formed as fine particles added at a proportion of at least 0.001 percent by mass and no more than 0.1 percent by mass relative to the plurality of composite magnetic particles. With this structure, superior lubrication is provided during compacting and desired magnetic characteristics can be obtained after compacting.
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: August 16, 2011
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuhiro Hirose, Haruhisa Toyoda, Takao Nishioka, Naoto Igarashi, Toru Maeda, Yoshiyuki Shimada
  • Patent number: 7975901
    Abstract: A bonding apparatus including a chamber for maintaining an inert gas atmosphere; a first plasma torch for performing a surface treatment on pads and electrodes, the first plasma torch being attached in the chamber, to apply gas plasma to a substrate and a semiconductor chip that is placed inside the chamber; a second plasma torch for performing a surface treatment on an initial ball and/or wire at a tip end of a capillary that is positioned inside the chamber, the second plasma torch being attached in the chamber, to apply gas plasma to the initial ball and/or wire; and a bonding unit for bonding the surface-treated initial ball and/or wire to the surface-treated pads and electrodes in the chamber, thereby cleaning of the surface of the electrodes and pads as well as the wire can be effectively performed.
    Type: Grant
    Filed: June 7, 2010
    Date of Patent: July 12, 2011
    Assignees: Shinkawa Ltd., Tohoku University
    Inventors: Toru Maeda, Tetsuya Utano, Akinobu Teramoto
  • Publication number: 20110114708
    Abstract: Metal nanoink (100) for bonding an electrode of a semiconductor die and an electrode of a substrate and/or bonding an electrode of a semiconductor die and an electrode of another semiconductor die by sintering under pressure is produced by injecting oxygen into an organic solvent (105) in the form of oxygen nanobubbles (125) or oxygen bubbles (121) either before or after metal nanoparticles (101) whose surfaces are coated with a dispersant (102) are mixed into the organic solvent (105). Bumps are formed on the electrode of the semiconductor die and the electrode of the substrate by ejecting microdroplets of the metal nanoink (100) onto the electrodes, the semiconductor die is turned upside down and overlapped in alignment over the substrate, and then, the metal nanoparticles of the bumps are sintered under pressure by pressing and heating the bumps between the electrodes. As a result, generation of voids during sintering under pressure is minimized.
    Type: Application
    Filed: July 8, 2009
    Publication date: May 19, 2011
    Applicant: SHINKAWAL LTD
    Inventors: Toru Maeda, Tetsuro Tanikawa, Akinobu Teramoto, Masaaki Oda
  • Publication number: 20110068506
    Abstract: The invention offers a method for producing a soft magnetic material. The method effectively produces a soft magnetic material having soft magnetic metallic particles each coated with a plurality of insulating layers. A soft magnetic material to be used as the material for a dust core is produced through the following steps: a step of preparing a material powder having composite magnetic particles produced by forming an insulating film containing hydrated water on each of the surfaces of soft magnetic metallic particles, a step of preparing a resin material containing silicone that cures through a hydrolysis-polycondensation reaction, and a step of mixing the material powder and the resin material in a heated atmosphere at 80° C. to 150° C. to form a silicone film on the surface of the insulating film.
    Type: Application
    Filed: October 26, 2009
    Publication date: March 24, 2011
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Kazushi Kusawake, Toru Maeda
  • Publication number: 20110045174
    Abstract: A method of producing a soft magnetic material is disclosed, wherein the method includes forming a plurality of metal magnetic particles having a ratio of a maximum diameter to an equivalent circle diameter greater than 1.0 and at most 1.3, forming irregularities on a surface of each of the plurality of metal magnetic particles such that a specific surface area of each of the plurality of metal magnetic particles is at least 0.10 m2/g, and coating the plurality of metal magnetic particles with an insulating coating. The irregularities are formed by immersing the plurality of metal magnetic particles in an aqueous sulfuric acid.
    Type: Application
    Filed: November 1, 2010
    Publication date: February 24, 2011
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventors: Toru Maeda, Naoto Igarashi, Haruhisa Toyoda
  • Patent number: 7887647
    Abstract: A soft magnetic material includes a plurality of composite magnetic particles each including a metal magnetic particle and an insulating coating film covering the metal magnetic particle. Each of the plurality of composite magnetic particles has a ratio Rm/c of a maximum diameter to a circle-equivalent diameter of more than 1.15 and not more than 1.35. The insulating coating film is composed of a thermosetting organic material and has a pencil hardness of 5H or higher after thermosetting. With this material, an eddy current loss can be reduced, and a compact with a high strength can be formed.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: February 15, 2011
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Toru Maeda, Yasushi Mochida, Takao Nishioka
  • Publication number: 20100294435
    Abstract: A bonding apparatus including a chamber for maintaining an inert gas atmosphere; a first plasma torch for performing a surface treatment on pads and electrodes, the first plasma torch being attached in the chamber, to apply gas plasma to a substrate and a semiconductor chip that is placed inside the chamber; a second plasma torch for performing a surface treatment on an initial ball and/or wire at a tip end of a capillary that is positioned inside the chamber, the second plasma torch being attached in the chamber, to apply gas plasma to the initial ball and/or wire; and a bonding unit for bonding the surface-treated initial ball and/or wire to the surface-treated pads and electrodes in the chamber, thereby cleaning of the surface of the electrodes and pads as well as the wire can be effectively performed.
    Type: Application
    Filed: June 7, 2010
    Publication date: November 25, 2010
    Applicants: SHINKAWA LTD., TOHOKU UNIVERSITY
    Inventors: Toru MAEDA, Tetsuya UTANO, Akinobu TERAMOTO
  • Publication number: 20100255188
    Abstract: A soft magnetic material is a soft magnetic material including a composite magnetic particle (30) having a metal magnetic particle (10) mainly composed of Fe and an insulating coating (20) covering metal magnetic particle (10), and insulating coating (20) contains an iron phosphate compound and an aluminum phosphate compound. The atomic ratio of Fe contained in a contact surface of insulating coating (20) in contact with metal magnetic particle (10) is larger than the atomic ratio of Fe contained in the surface of insulating coating (20). The atomic ratio of Al contained in the contact surface of insulating coating (20) in contact with metal magnetic particle (10) is smaller than the atomic ratio of Al contained in the surface of insulating coating (20). Thus, iron loss can be reduced.
    Type: Application
    Filed: June 16, 2010
    Publication date: October 7, 2010
    Applicants: SUMITOMO ELECTRIC INDUSTRIES, LTD., TODA KOGYO CORP.
    Inventors: Toru MAEDA, Naoto Igarashi, Haruhisa Toyoda, Hirokazu Kugai, Kazuyuki Hayashi, Hiroko Morii, Seiji Ishitani