Abstract: Semiconductor devices and methods for forming semiconductor devices include opening at least one contact via through a sacrificial material down to contacts. Sides of the at least one contact via are lined by selectively depositing a barrier on the sacrificial material, the barrier extending along sidewalls of the at least one contact via from a top surface of the sacrificial material down to a bottom surface of the sacrificial material proximal to the contacts such that the contacts remain exposed. A conductive material is deposited in the at least one contact via down to the contacts to form stacked contacts having the hard mask on sides thereof. The sacrificial material is removed.

Abstract: A method for fabricating a semiconductor device includes forming a plurality of mandrel cuts from a first set of mandrels of a base structure using lithography, surrounding the first set of mandrels and a second set of mandrels of the base structure with spacer material to form mandrel-spacer structures, forming a flowable material layer on exposed surfaces of the mandrel-spacer structures, and performing additional processing, including forming a plurality of dielectric trenches within the base structure based on patterns formed in the flowable material layer.

Abstract: Methods for forming semiconductor fins include forming a protective layer around a base of a hardmask fin on an underlying semiconductor layer. A portion of the hardmask fin is etched away with an etch that is selective to the protective layer. A semiconductor fin is etched from the semiconductor layer using the etched hardmask fin as a mask.

Abstract: A method includes applying a first metallic layer having a first metallic material onto a substrate of a semiconductor component. The method further includes removing portions of the first metallic layer to form a first metallic line. The method further includes creating an opening in the first metallic line. The method also includes depositing a dielectric material on the substrate. The method further includes forming at least one trench in the dielectric material. The method also includes depositing a second metallic material within the at least one trench to form a second metallic line. At least the first and second metallic lines and the dielectric material form an interconnect structure of the semiconductor component.

Abstract: Techniques for VFET gate length control are provided. In one aspect, a method of forming a VFET device includes: patterning fins in a substrate; forming first polymer spacers alongside opposite sidewalls of the fins; forming second polymer spacers offset from the fins by the first polymer spacers; removing the first polymer spacers selective to the second polymer spacers; reflowing the second polymer spacers to close a gap to the fins; forming a cladding layer above the second polymer spacers; removing the second polymer spacers; forming gates along opposite sidewalls of the fins exposed in between the bottom spacers and the cladding layer, wherein the gates have a gate length Lg set by removal of the second polymer spacers; forming top spacers above the cladding layer; and forming top source and drains above the top spacers. A VFET device is also provided.

Abstract: Various methods and structures for fabricating a semiconductor structure. The semiconductor structure includes in a top layer of a semiconductor stack a semiconductor contact located according to a first horizontal pitch. A first metallization layer is disposed directly on the top layer and includes a metallization contact located according to a second horizontal pitch, the second horizontal pitch being different from the first horizontal pitch such that the location of the metallization contact is vertically mismatched from the location of the semiconductor contact. A second metallization layer is disposed directly on the first metallization layer. The second metallization layer includes a super viabar structure that forms an electrical interconnect, in the second metallization layer, between the semiconductor contact in the top layer of the semiconductor stack and the metallization contact in the first metallization layer.

Abstract: Semiconductor structures fabricated via extreme ultraviolet (EUV) lithographic patterning techniques implementing directional deposition on a EUV resist mask improves selectivity and critical dimension control during the patterning of features in multiple layers of the semiconductor substrate. A semiconductor structure includes a substrate structure having an extreme ultraviolet resist mask disposed over one or more additional layers of the substrate structure. The extreme ultraviolet resist mask defines patterning features. A hard mask layer including a hard mask material is disposed on the extreme ultraviolet resist mask and covers the patterning features of the extreme ultraviolet resist mask.

Abstract: A method of forming vias and skip vias is provided. The method includes forming a blocking layer on an underlying layer, and forming an overlying layer on the blocking layer. The method further includes opening a hole in the overlying layer that overlaps the blocking layer, and etching past the blocking layer into the underlying layer to form a second hole that is smaller than the hole in the overlying layer.

Abstract: A method for fabricating a semiconductor device integrating a multiple patterning scheme includes forming a memorization layer over a plurality of mandrels and a plurality of non-mandrels, and applying an exposure scheme to the memorization layer to form at least one mandrel cut pattern and at least one non-mandrel cut pattern.

Abstract: Embodiments of the present invention are directed to techniques for providing a gate cut critical dimension (CD) shrink and active gate defect healing using selective deposition. The selective silicon on silicon deposition described herein effectively shrinks the gate cut CD to below lithographic limits and repairs any neighboring active gate damage resulting from a processing window misalignment by refilling the inadvertently removed sacrificial material. In a non-limiting embodiment of the invention, a sacrificial gate is formed over a shallow trench isolation region. A portion of the sacrificial gate is removed to expose a surface of the shallow trench isolation region. A semiconductor material is selectively deposited on exposed sidewalls of the sacrificial gate. A gate cut dielectric is formed on a portion of the shallow trench isolation between sidewalls of the semiconductor material.

Abstract: Semiconductor devices and methods for forming semiconductor devices include opening at least one contact via through a sacrificial material down to contacts. Sides of the at least one contact via are lined by selectively depositing a barrier on the sacrificial material, the barrier extending along sidewalls of the at least one contact via from a top surface of the sacrificial material down to a bottom surface of the sacrificial material proximal to the contacts such that the contacts remain exposed. A conductive material is deposited in the at least one contact via down to the contacts to form stacked contacts having the hard mask on sides thereof. The sacrificial material is removed.

Abstract: An Nblock layer is deposited onto a semiconductor substrate that includes metal deposits. A titanium nitride (TiN) layer is deposited directly onto the Nblock layer; an oxide layer is deposited directly onto the TiN layer; and a via hole is formed through the oxide and TiN layer to contact bottom interconnect. The via hole is aligned to one of the metal deposits in the substrate.

Abstract: A device and a method for forming the device is contemplated. The device and method include patterning a hardmask formed over a substrate. The hardmask is modified by raising an annealing temperature of the hardmask from a first annealing temperature to a second annealing temperature using ion implantation. The hardmask is annealed with a laser beam using a process temperature between the first annealing temperature and the second annealing temperature.

Abstract: An interconnect structure is provided. The interconnect structure includes a first metallization layer, an insulating layer and a second metallization layer. The first metallization layer includes, at an uppermost surface thereof, a first body formed of first dielectric material, first metallic elements and buffer elements formed of second dielectric material adjacent the first metallic elements. The insulating layer is disposed on the uppermost surface of the first metallization layer and defines apertures located at the first metallic elements and the corresponding buffer elements. The second metallization layer is disposed on the insulating layer and includes a second body formed of first dielectric material and second metallic elements located at the apertures and extending through the apertures to contact the corresponding first metallic elements and the corresponding buffer elements.

Abstract: A semiconductor device includes a stack structure having at least first, second and third interconnect levels. Each interconnect level has a patterned metal conductor including a first metallic material. A via spans the second and third interconnect levels and electrically couples with the patterned metal conductor of the first interconnect level. At least a segment of the super via includes a second metallic material different from the first metallic material.

Abstract: Techniques for fabricating a metallic interconnect include forming a first metallization layer that includes a first dielectric layer, a first metallic layer formed in the first dielectric layer and a first capping layer formed on the first dielectric layer and the first metallic layer and forming a second metallization layer that includes a second dielectric layer, a second metallic layer formed in the second dielectric layer and a second capping layer formed on the second dielectric layer and the second metallic layer. A channel is etched in the second capping layer, second dielectric layer, and first capping layer that exposes a portion of the first metallic layer and a portion of the second metallic layer. A metallic interconnect structure is formed in the channel in contact with the exposed portion of the first metallic layer and the exposed portion of the second metallic layer.

Abstract: A method is presented for constructing a dual metal interconnect structure. The method includes forming a trilayer stack over a dielectric layer, forming a plurality of vias extending through the trilayer stack and into the dielectric layer, depositing a first conductive material to fill the plurality of vias, etching the first conductive material to form first conductive regions, depositing a spacer, etching the spacer to form spacer portions adjacent the first conductive regions, and depositing a second conductive material.

Abstract: A method is presented for forming interlayer connections in a semiconductor device. The method includes patterning an etch stack to provide for a plurality of interlayer connections, etching guide layers following the etch stack to a first capping layer to form a plurality of guide openings, concurrently exposing a first plurality of conductive lines and a second plurality of conductive lines to form a plurality of interlayer connection openings by etching through the plurality of guide openings to remove the first capping layer, an interlayer dielectric, and a second capping layer, and depositing a metal fill in the plurality of interlayer connection openings to form the plurality of interlayer connections.

Abstract: A method for manufacturing a semiconductor device includes forming a hardmask layer on a substrate, patterning the hardmask layer to form a plurality of patterned hardmask portions on the substrate, depositing a dummy hardmask layer on the substrate, patterning the dummy hardmask layer to form a plurality of patterned dummy hardmask portions on the substrate, wherein each of the plurality of patterned dummy hardmask portions is positioned adjacent respective outermost patterned hardmask portions of the plurality of patterned hardmask portions, and transferring a pattern of the plurality of patterned hardmask portions and the plurality of patterned dummy hardmask portions to the substrate to form a plurality of fins and a plurality of dummy fins from the substrate.

Abstract: Techniques for single trench damascene interconnect formation using TiN HMO are provided. In one aspect, a method for forming interconnects on a substrate includes: forming an underlayer on the substrate; forming a hardmask on the underlayer; patterning trenches in the hardmask that extend down to the underlayer; forming the interconnects in the trenches; removing the hardmask; and burying the interconnects in an ILD. The trenches can be patterned in the hardmask using a process such as sidewall image transfer. An interconnect structure is also provided.