Portland Type Cement Patents (Class 106/709)
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Publication number: 20120298011Abstract: Method for suppressing antagonistic hydration reactions in Portland fly ash cement involves the use of unponded fly ash that is pre-hydrated, preferably as an aqueous slurry wherein fly ash, preferably having an alkaline earth metal oxide of at least 10% by weight, is soaked, whereby the hydration reaction of the resultant mixed fly ash and cement is accelerated when these components are mixed together with water to hydrate the cement. Blended Portland cement/fly ash compositions of the invention will also have higher early strength as well as shorter set time compared to untreated blends.Type: ApplicationFiled: October 30, 2009Publication date: November 29, 2012Inventors: Denise A. Silva, Josephine Cheung, Paul Sandberg, Lawrence Roberts, Durga V. Subramanian, John L. Gallagher, Lawrence L. Kuo
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Patent number: 8307899Abstract: The present invention is directed to plug-and-abandon operations that use plugging compositions comprising cement kiln dust, pumicite, and/or lime. An embodiment includes a method of plugging a well bore for abandonment comprising: placing a plugging composition in the well bore, the plugging composition comprising: cement kiln dust in an amount of about 5% to about 100% by weight of cementitious components, pumicite in an amount of about 5% to about 100% by weight of cementitious components, 0% to about 24% of Portland cement by weight of cementitious components, and water; and allowing the plugging composition to set and form a plug.Type: GrantFiled: June 23, 2010Date of Patent: November 13, 2012Assignee: Halliburton Energy Services, Inc.Inventors: D. Chad Brenneis, Craig W. Roddy, Jeffery D. Karcher, Callie R. Hudgins
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Patent number: 8297357Abstract: The present invention relates to acid-soluble cement compositions that comprise cement kiln dust (“CKD”) and/or a natural pozzolan and associated methods of use. An embodiment includes a method of cementing comprising: placing an acid-soluble cement composition in a subterranean formation, wherein the acid-soluble cement composition comprises a hydraulic cement, a component selected from the group consisting of CKD, pumicite, and a combination thereof, and water; allowing the acid-soluble cement composition to set; and contacting the set acid-soluble cement composition with an acid to dissolve the set acid-soluble cement composition.Type: GrantFiled: June 28, 2010Date of Patent: October 30, 2012Assignee: Halliburton Energy Services Inc.Inventors: D. Chad Brenneis, Craig W. Roddy, James R. Benkley, Preston DePlacido, William J. Caveny, Rickey L. Morgan, Ronnie G. Morgan
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Patent number: 8252108Abstract: An application for a pre-mixed mortar, stucco or masonry composition includes a approximately 75% sand and 25% of a light-weight cement mix comprising a cement (either Portland cement or hydraulic cement), fly ash, sodium tall oil, sodium stearate, sodium C14-16 Alpha Olefin, linear alkyl benzene; and silicon dioxide.Type: GrantFiled: December 20, 2011Date of Patent: August 28, 2012Inventor: Jorge G. Chiappo
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Patent number: 8236098Abstract: A composition capable of setting to produce a building material is disclosed. The composition can include from 1% to 30% by weight of an activator, from 1% to 55% by weight of a pozzolan, such as fly ash; from 40% to 90% by weight of an aggregate; and liquid landfill leachate in a sufficient amount such that the composition sets to a building material having a compressive strength of at least 2 MPa, wherein all weight percentages are percent by weight of the total composition. The liquid landfill leachate replaces all or part of the tap water in a conventional composition for forming a building material. The liquid landfill leachate can be recovered after a liquid (typically water) percolates through a landfill and contacts at least one landfilled coal combustion product selected from fly ash, bottom ash, boiler slag, and flue gas desulfurization material. The building material can be a concrete, or a masonry unit.Type: GrantFiled: March 24, 2010Date of Patent: August 7, 2012Assignee: Wisconsin Electric Power CompanyInventors: Bruce W. Ramme, Timothy C. Muehlfeld
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Publication number: 20120174830Abstract: Methods involve adding sorbent components, such as calcium oxide, alumina, and silica, as well as optional halogens as part of environmental control. Use of the sorbents leads to significant reductions in sulfur and mercury emissions that otherwise would result from burning coal. Use of the sorbents leads to production of waste coal ash that, while higher in mercury; is nevertheless usable as a commercial product because the mercury in the ash is non-leaching and because the coal ash has a higher cementitious nature by virtue of the increased content of the sorbent components in the ash. Thus, the methods involve adding powders having qualities that lead to the production of a cementitious coal ash while at the same time reducing emissions from a coal burning facility.Type: ApplicationFiled: March 23, 2012Publication date: July 12, 2012Applicant: NOX II, LTD.Inventor: Douglas C. Comrie
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Publication number: 20120152541Abstract: Well-cementing compositions for use in high-pressure, high-temperature (HPHT) wells are often densified, and contain weighting agents such as hematite, ilmenite, barite and hausmannite. The weighting agents are usually finely divided to help keep them suspended in the cement slurry. At high temperatures, finely divided weighting agents based on metal oxides react with the calcium-silicate-hydrate binder in set Portland cement, leading to cement deterioration. Finely divided weighting agents based on metal sulfates are inert with respect to calcium silicate hydrate; consequently, set-cement stability is preserved.Type: ApplicationFiled: December 4, 2011Publication date: June 21, 2012Inventors: Laurent Gabilly, Michel Michaux
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Publication number: 20120145046Abstract: Engineered cements are described that include an engineered clinker fraction designed for use with one or more supplementary cementitious material (“SCM”) fractions. The engineered clinker fraction has a narrow particle size distribution (“PSD”) with a relatively high tricalcium silicate (“C3S”) content as compared to traditional ordinary Portland cement (“OPC”). The high C3S content and narrow PSD provide desired reactivity and set time when combined with the one or more SCMs. The clinker fraction may be combined with one or more ultrafine SCM fractions and/or one or more coarser SCM fractions to achieve a desired wide particle size distribution. By engineering the chemistry and the particle size of the clinker fraction and the SCM fraction to work together, the engineered cements can have superior packing density, water demand, reactivity, set time, sulfate resistance, and strength development as compared to conventional OPC-SCM blends.Type: ApplicationFiled: November 30, 2011Publication date: June 14, 2012Inventors: Andrew S. Hansen, John M. Guynn
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Publication number: 20120111236Abstract: Reduced-carbon footprint compositions, and methods for making and using the same, are provided. Aspects of the reduced-carbon footprint compositions include producing carbonate compositions from CO2, which compositions may replace conventional hydraulic cement and/or aggregate components of the compositions. The reduced-carbon footprint compositions find use in a variety of applications, including use in a variety of building materials and building applications.Type: ApplicationFiled: November 11, 2011Publication date: May 10, 2012Inventors: Brent R. CONSTANTZ, Andrew Youngs, Terence C. Holland, Joshua Patterson
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Publication number: 20120037045Abstract: A binder premix includes from 0.2% to 63% of a material of an ultrafine particle size category, including individual particles with a D90 value less than 1 ?m and/or with a BET specific surface greater than 5 m2/g; from 8% to 63% of selected Portland cement including particles with a D90 value less than 30 ?m and from 25% to 85% of a material, other than the cement, of a fine particle size category, including particles for which the D10 and D90 values are from 1 ?m to 120 ?m and with a BET specific surface less than 5 m2/g. A binder mix including, in addition to the premix, a material of a medium particle size category, including particles for which the D10 and D90 values are from 120 ?m to 5 mm is disclosed.Type: ApplicationFiled: March 23, 2010Publication date: February 16, 2012Applicant: LAFARGEInventors: Philippe Fonollosa, Jean-Francois Batoz, Jeffrey Chen
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Patent number: 8110040Abstract: A lightweight structural concrete is composed of coarse structural aggregate sized between ¼? to ½? occupying 15% to 25% of total concrete volume, large non-structural lightweight aggregate such as expanded polystyrene bead of a particular size distribution and volume amount, small size non-structural lightweight aggregate or entrained air cells of another specific size distribution and volume amount, and a dense cementitious composition comprising cement binder, pozzolan, and fine structural filler no larger than concrete sand ASTM C33.Type: GrantFiled: April 4, 2009Date of Patent: February 7, 2012Inventor: Thuan Bui
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Publication number: 20120024198Abstract: A dry binder premix includes, in mass proportions: Portland clinker having a Blaine specific surface area comprised from 4500 to 9500 cm2/g, the minimum quantity of the clinker by mass percentage relative to the total mass of the premix being determined according to: [?6.10?3×BSSk]+75, in which BSSk is the Blaine specific surface area of the clinker given in cm2/g; fly ash; an alkali sulphate; one source of SO3; complementary materials having a Dv90 less than or equal to 200 ?m selected from limestone powders, calcined shale, metakaolins, siliceous fillers, silica powders, pozzolans, slags, fly ash and mixtures thereof A quantity of clinker+the quantity of fly ash is greater than or equal to 75% by mass percentage relative to the total mass of the premix and a total quantity of clinker in the premix is less than 60% by mass percentage relative to the total mass of the premix.Type: ApplicationFiled: March 23, 2010Publication date: February 2, 2012Applicant: LAFARGEInventors: Arnaud Schwartzentruber, Mylène Martin, Philippe Benard, Serge Sabio
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Publication number: 20120012034Abstract: Hydraulic cements, such as Portland cements and other cements that include substantial quantities of tricalcium silicate (C3S), dicalcium silicate (C2S), tricalcium aluminate (C3A), and/or tetracalcalcium alumino-ferrite (C4AF), are particle size optimized to have increased reactivity compared to cements of similar chemistry and/or decreased water demand compared to cements of similar fineness. Increasing hydraulic cement reactivity increases early strength development and release of reactive calcium hydroxide, both of which enhance SCM replacement and 1-28 day strengths compared to blends of conventional Portland cement and one or more SCMs, such as coal ash, slag or natural pozzolan. Decreasing the water demand can improve strength by decreasing the water-to-cement ratio for a given workability. The narrow PSD cements are well suited for making blended cements, including binary, ternary and quaternary blends.Type: ApplicationFiled: July 14, 2011Publication date: January 19, 2012Inventors: John M. Guynn, Andrew S. Hansen
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Patent number: 8092593Abstract: Compositions for fabricating architectural works wherein the compositions utilize one or more cement materials, additives, fibers and recycled glass. Exemplary cement materials include Portland cement, calcium aluminate, fly ash and/or E glass. Exemplary additives include boric acid, citric acid, lithium, plasticizer and/or methylcellulose ethers. Exemplary fibers include polyvinyl alcohol (PVA) and/or micro-fibers. Crushed recycled glass is used as an aggregate or non-reactive material. Other ingredients may be used including: sodium hydroxide, potassium hydroxide and hydrated lime to alter the PH; ferrous sulfate, mono-potassium phosphate, or manganese carbonate and magnesium sulfate as color enhancements; and/or pozzolans (Vcas) to neutralize the ASR efflorescence.Type: GrantFiled: June 17, 2010Date of Patent: January 10, 2012Inventor: Melvin Scott McCombs
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Patent number: 8080105Abstract: Methods of manufacture and use of flowable materials are provided. The flowable fill materials include a cement-based fill material with a cement component and an aggregate component that are mixed with a chemical agent and the like in water. This provides the cement-based material in a flowable state that can be controllably set over time.Type: GrantFiled: March 17, 2011Date of Patent: December 20, 2011Assignee: VCNA Prairie IP, Inc.Inventors: Jeffrey Jerald Krozel, Gary Lee Matney
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Publication number: 20110290493Abstract: Disclosed are compositions and methods for providing fluid-loss control in subterranean wells. Well-completion fluids contain fine particulate additives whose glass-transition temperatures are below the anticipated bottomhole temperature. The particles soften upon injection into the well, whereupon they soften and become deformable. The particles then migrate to the borehole wall and form a seal that reduces further fluid flow from the borehole into the formation. The additive may be supplied as a powder or in the form of a liquid suspension.Type: ApplicationFiled: December 3, 2009Publication date: December 1, 2011Applicant: SCHLUMBERGER TECHNOLOGY CORPORATIONInventor: Simon James
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Publication number: 20110283922Abstract: Cementitious compositions in which the cementitious properties of fly-ash are carefully controlled. The cementitious compositions may be substantially free harsh acids and bases such as citric acids (?pH 2.2) and alkali metal activators including alkali hydroxides (?pH 12-14) and metal carbonates (?pH 11.6). The use of these harsh chemicals creates acid base reactions during use of the products. Instead of these harsh chemicals, a citric salt, for example potassium citrate, may be used as a reaction accelerator. Boric compounds may be used as a retarder in the compositions.Type: ApplicationFiled: August 3, 2011Publication date: November 24, 2011Applicant: CeraTech, Inc.Inventors: Glenn SCHUMACHER, Rajeshkumar Patel, Paul Sampson, Michael Riley
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Patent number: 8038790Abstract: Structural cement panel for resisting transverse and shear loads equal to transverse and shear loads provided by plywood and oriented strain board, when fastened to framing for use in shear walls, flooring and roofing systems. The panels provide reduced thermal transmission compared to other structural cement panels. The panels employ one or more layers of a continuous phase resulting from curing an aqueous mixture of calcium sulfate alpha hemihydrate, hydraulic cement, coated expanded perlite particles filler, optional additional fillers, active pozzolan and lime. The coated perlite has a particle size of 1-500 microns, a median diameter of 20-150 microns, and an effective particle density (specific gravity) of less than 0.50 g/cc. The panels are reinforced with fibers, for example alkali-resistant glass fibers. The preferred panel contains no intentionally added entrained air. A method of improving fire resistance in a building is also disclosed.Type: GrantFiled: December 23, 2010Date of Patent: October 18, 2011Assignee: United States Gypsum CompanyInventors: Ashish Dubey, Cesar Chan
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Patent number: 7976625Abstract: A compound and method for treating fly ash includes an amphoteric, alkyl polyglycoside, ester, derivative of triglyceride, fatty alcohol, alkoxylated fatty alcohol, alkoxylated polyhydric alcohol, and mixtures thereof, wherein the treated fly ash is incorporated into a cement admixture, and is effective in blocking absorptive carbon. Also, a method is included that reduces the amount of Portland cement by substituting up to 40 by total weight of the cement in a mixture with an equal amount of fly ash treated with an an amphoteric, alkyl polyglycoside, ester, derivative of triglyceride, fatty alcohol, alkoxylated fatty alcohol, alkoxylated polyhdric alcohol, and mixtures thereof.Type: GrantFiled: January 19, 2007Date of Patent: July 12, 2011Assignee: Cognis IP Management GmbHInventors: Jianhua Mao, James H. Irvine
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Publication number: 20110088598Abstract: Provided are cementitious compositions and related systems and methods. The cementitious compositions, or admixtures, according to the present invention generally comprise gypsum, a first alkaline component and glass. The admixture may further comprise fly ash, which is preferably obtained as a waste by-product from a coal-burning power plant. A method according to the present invention comprises an initial step of analyzing or receiving an analysis of a fly ash sample. Based at least in part on the analysis of the fly ash sample, a mix rate may be selected and an initial admixture can be formulated, which, when added to the fly ash sample, creates an alternative or additive to Portland cement for use in concrete, for example.Type: ApplicationFiled: October 21, 2009Publication date: April 21, 2011Inventors: David A. Lisowski, John R. Miglautsch
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Publication number: 20110048285Abstract: The present invention relates to the field of settable compositions for general purpose concrete mixes, and more particularly to settable compositions containing pulverized fly ash and/or bottom ash for improved final and early strength. The fly ash and/or bottom ash is pulverized to a Blaine fineness of 4000 cm2/g or more.Type: ApplicationFiled: December 30, 2009Publication date: March 3, 2011Inventor: Ronald L. Barbour
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Publication number: 20110000400Abstract: Cement compositions containing biowaste ash and methods of cementing in subterranean formations using such cement compositions. Examples of suitable biowaste ash include agricultural waste ash, municipal waste ash, waste-water treatment waste ash, animal waste ash, non-human-non-animal industrial waste ash, and combinations thereof.Type: ApplicationFiled: July 2, 2009Publication date: January 6, 2011Applicant: Halliburton Energy Services, Inc.Inventor: Craig W. Roddy
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Publication number: 20100326326Abstract: A ductile ultra-high performance concrete which includes in relative parts by weight: 100 of Portland cement; 50 to 200 of a sand having a single grading with a D1O to D90 between 0.063 and 5 mm, or a mixture of sands, the finest sand having a D1O to D90 between 0.063 and 1 mm and the coarsest sand having a D1O to D90 between 1 and 5 mm; 0 to 70 of a particulate pozzolanic or non-pozzolanic material or a mixture thereof having a mean particle size less than 15 ?m; 0.1 to 10 of a water-reducing superplasticizer; 10 to 30 of water; and 0.5 to 5% by volume relative to the volume of the hardened composition of glass fibres having an aspect ratio of 6 to 120.Type: ApplicationFiled: December 19, 2008Publication date: December 30, 2010Applicant: LAFARGEInventors: Stéphane Rigaud, Philippe Fonollosa, Gilles Chanvillard
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Publication number: 20100313795Abstract: A high early strength pozzolan cement includes larger sized pozzolan particles blended with smaller sized hydraulic cement particles containing tricalcium silicate and/or dicalcium silicate (e.g., Portland cement). Excess calcium release from the hydraulic cement when mixed with water forms calcium hydroxide available for reaction with the pozzolan. The fineness of the hydraulic cement particles is substantially greater than the fineness of the pozzolan particles (e.g., about 1.25 to about 50 times greater). Reducing or eliminating coarse hydraulic cement particles that cannot fully hydrate but include unreacted cores reduces or eliminates wasted cement normally found in concrete. Replacing some or all of the coarse cement particles with pozzolan particles provides a pozzolan cement composition having significantly lower water demand compared to the hydraulic cement by itself.Type: ApplicationFiled: August 2, 2010Publication date: December 16, 2010Applicant: Roman Cement, LLCInventors: John M. Guynn, Andrew S. Hansen
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Patent number: 7846244Abstract: The sealing agent for waterproof barriers in the form of a clay and cement suspension made of polymineral clays, characterized by the fact that it contains 3-15% parts by weight of cement, up to 65% parts by weight of fly-ash and/or rock dust of similar granulation, and 30-60% parts by weight, or better up to 50% parts by weight, of water suspension of clay, heavy or loamy.Type: GrantFiled: March 15, 2007Date of Patent: December 7, 2010Inventors: Grazyna Janik, Roman Kus
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Publication number: 20100242804Abstract: A method for reducing the particle size of a pozzolanic material includes providing a pozzolanic material having an initial particle size and heating the pozzolanic material to cause a portion of the particles to at least partially fracture. Fracturing the particles creates a plurality of fissures that define sub-particles within the particles. The method also includes processing the fractured pozzolanic material to separate the sub-particles, thereby yielding the pozzolanic material having reduced particles.Type: ApplicationFiled: March 31, 2009Publication date: September 30, 2010Applicant: STAKER & PARSON COMPANIESInventor: Alan D. McKee
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Patent number: 7803225Abstract: The invention provides a non-efflorescing cementitious mortar composition, free of reactive silica material, in the form of a dry-mortar composition or an aqueous mortar composition, comprising a) ordinary portland cement, b) calcium aluminate cement, c) calcium sulfate, and d) an aqueous polymer dispersion or a water-redispersible polymer powder of polymers based on one or more monomers from the group consisting of vinyl esters, (meth)acrylates, vinyl aromatics, olefins, 1,3-dienes and vinyl halides and, if required, further monomers copolymerizable therewith.Type: GrantFiled: March 9, 2006Date of Patent: September 28, 2010Assignee: Wacker Chemie AGInventors: Mingliang Zhang, Jie Zhang
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Patent number: 7789150Abstract: The present invention includes methods and compositions that include a latex, and at least one of a natural pozzolan or cement kiln dust. An embodiment includes a method comprising: placing a latex composition in a subterranean formation, wherein the latex composition comprises: latex, a component selected from the group consisting of a natural pozzolan, cement kiln dust, and a combination thereof, and water; and allowing the latex composition to set. Another embodiment of the present invention includes a latex composition comprising: latex, a component selected from the group consisting of a natural pozzolan, cement kiln dust, and a combination thereof.Type: GrantFiled: October 30, 2009Date of Patent: September 7, 2010Inventors: Craig W. Roddy, Jiten Chatterji, D. Chad Brenneis, Ronnie G. Morgan, Callie R. Hudgins
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Publication number: 20100212551Abstract: A lightweight structural concrete includes a hydraulic binder; effective water; a superplasticizer; and aggregates; the concrete having a density in the fresh state varying from 1.40 to a Dmax value calculated according to formula (I) Dmax=1.58+(a×AM) in which “a” represents a coefficient for which the value is equal to 1; “AM” represents the mass percentage of the amorphous materials contained in 1 m3 of fresh concrete; the concrete having a maximum fresh state density Dmax less than or equal to 1.85; the concrete having a Weffective/L ratio varying from 0.19 to 0.Type: ApplicationFiled: October 10, 2008Publication date: August 26, 2010Applicant: LAFARGEInventors: Sylvain Meille, Emmanuel Bonnet, Gilles Chanvillard, Arnaud Schwartzentruber
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Publication number: 20100192809Abstract: The invention relates to different compounds of Portland cement to which textured pozzolans are added, said compounds being obtained by known physical atomisation, palletisation, granulation treatments or a combination of same, generating changes in the primitive global morphology of the compounds. These texturing processes enable special agglomerates having different morphologies to be obtained: combination of a core of a defined material and a homogeneous layer which covers said core, improving the properties of the solid core constituent and facilitating the subsequent processing thereof, that is resisting the transformation of the solid aggregate from the moment of its genesis to the mixture and compaction thereof with the original cement, in order to obtain an optimum hardening speed. This type of textured granule reduces the immediate efficacy of the pozzolana, slowing down the reactions and enabling same to last longer with greater efficacy.Type: ApplicationFiled: March 17, 2008Publication date: August 5, 2010Inventors: Veronica Climent Vocedo, Angel Lopez Buendia
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Publication number: 20100154678Abstract: The use of silicate as a retarder enhancer at appropriate levels to enhance the retarding effect of retarders at high temperatures encountered downhole while accelerating the set of cement at lower temperatures encountered near to the surface.Type: ApplicationFiled: December 7, 2009Publication date: June 24, 2010Inventors: Bruno Drochon, Sylwia Komocki, Michel Michaux
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Publication number: 20100147196Abstract: An apparatus and a method for adding wet ash to cement which make it possible to fed wet ash to a cement mill without generating cost for drying the wet ash and new setting space at the neighboring area of the entrance portion of the cement mill. The apparatus comprises a dewaterer for dewatering wet ash, a mixer 7 for mixing the wet ash with one of materials that are mixed with clinker and ground together, and a feeder 11 for feeding the mixture to a cement mill 14. After dewatered, the wet ash with predetermined quantity is mixed with the one of the materials that are mixed with clinker and ground together and fed to the mill. The water content of the wet ash after dewatered is adjusted to 20 mass percent or below, preferably to 15 mass percent or below. A centrifugal separator can be used as the dewaterer, and a pug mill may be used as the mixer. Modified ash (fly ash slurry) from fly ash decarbonization facilities can effectively be used as the wet ash by feeding it to the cement mill.Type: ApplicationFiled: October 17, 2006Publication date: June 17, 2010Inventor: Shinichiro Saito
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Publication number: 20100089293Abstract: A high early strength pozzolan cement includes larger sized pozzolan particles and smaller sized hydraulic cement particles which contain tricalcium silicate (e.g., Portland cement). Particles larger than 10 ?m are predominantly (50%, 65%, 75%, 85% or 95%) pozzolan particles, and particles smaller than 10 ?m are predominantly (50%, 65%, 75%, 85% or 95%) hydraulic cement particles. Excess calcium from the hydraulic cement forms calcium hydroxide available for reaction with the pozzolan particles, optionally in combination with supplemental lime. At least 30%, 40%, 45%, 55%, 65% or 75% of the pozzolan cement (combined pozzolan and hydraulic cement particles) consists of pozzolan, and less than 70%, 60%, 55%, 45%, 35% or 25% consists of hydraulic cement.Type: ApplicationFiled: October 8, 2009Publication date: April 15, 2010Applicant: ROMAN CEMENT, LLCInventors: John M. Guynn, Andrew S. Hansen
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Patent number: 7677786Abstract: There is provided a process for producing concrete, comprising: in producing concrete, previously providing at least one premix composition for a concrete mix, which has been measured and prepared by automatic control means according to properties required of the concrete; and kneading and mixing the previously provided premix composition for a concrete mix with cement, coarse aggregate, fine aggregates, and water.Type: GrantFiled: December 20, 2005Date of Patent: March 16, 2010Assignee: Yugen Kaisha SanblenInventors: Shinji Uno, Haruyo Uno
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Publication number: 20100058957Abstract: A process for making a pervious concrete comprising a geopolymerized pozzolanic ash. Generally, the process includes mixing a solid aggregate and a geopolymerized pozzolanic ash binder together to form a pervious concrete mixture. Some examples of suitable aggregates comprise recycled carpet, recycled cement, and aggregates of coal-combustion byproducts. The geopolymerized pozzolanic ash binder is made by combining a pozzolanic ash, such as fly ash, with a sufficient amount of an alkaline activator and water to initiate a geopolymerization reaction. The activator solution may contain an alkali metal hydroxide, carbonate, silicate, aluminate, or mixtures thereof. In some aspects, the final concrete forms a solid mass in the form of pavement or a pre-cast concrete shape. The solid mass of concrete may have a void content of between about 5% and about 35%.Type: ApplicationFiled: September 3, 2009Publication date: March 11, 2010Inventor: Chett Boxley
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Publication number: 20100000346Abstract: The invention relates to an expanded concrete composed of binder-containing mixtures, preferably having binders composed of Portland cement as specified in DIN EN 197 or of mixtures of hydraulic, latent-hydraulic and/or pozzolanic binders, having binders, water with a fraction of 20-60% by mass based on the mass of the binder in the mixture, chemical gas-forming agent, preferably in the form of aluminium powder, at 0.05-0.25% by mass, based on the mass of the binder, for forming mostly air pores in the expanded concrete, wherein the gas-forming agent in the form of a powder forms a mixture of different particle sizes, concrete additives such as in particular microsilica and/or flyash with a fraction of 0.5-25% by mass, based on the mass of the binder, concrete admixtures of mostly liquefying character and at a fraction of 0.Type: ApplicationFiled: July 24, 2007Publication date: January 7, 2010Inventors: Armin Just, Bernhard Middendorf, Juergen Neisecke
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Publication number: 20090283018Abstract: A clean dry white glass powder useful as a substitute for Portland cement in concrete, in paints, and for other known uses for glass powder produced conventionally can be produced from unsorted post-consumer waste glass, including a substantial fraction of non-glass items, by employing glass pulverizing equipment to reduce waste glass to small fragments, allowing removal of trash, employing a multistep washing process to clean the glass fragments, in the preferred embodiment using aggregate cleaning equipment, drying the fragments, preferably using fluidized bed techniques, and grinding the glass to a desired particle size, preferably using a ball mill, in combination with an air classification step to produce a bright white glass powder of uniform particle size.Type: ApplicationFiled: May 15, 2008Publication date: November 19, 2009Inventors: Louis P. Grasso, JR., Louis P. Grasso, SR., Patrick S. Grasso, SR., Elliot Kracko, Cynthia A. Andela
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Publication number: 20090260544Abstract: Disclosed embodiments relate to well treatment fluids and methods that utilize nano-particles. Exemplary nano-particles are selected from the group consisting of particulate nano-silica, nano-alumina, nano-zinc oxide, nano-boron, nano-iron oxide, and combinations thereof. Embodiments also relate to methods of cementing that include the use of nano-particles. An exemplary method of cementing comprises introducing a cement composition into a subterranean formation, wherein the cement composition comprises cement, water and a particulate nano-silica. Embodiments also relate to use of nano-particles in drilling fluids, completion fluids, simulation fluids, and well clean-up fluids.Type: ApplicationFiled: April 20, 2009Publication date: October 22, 2009Applicant: Halliburton Energy Services, Inc.Inventors: Craig W. Roddy, Jiten Chatterji, Roger Cromwell
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Publication number: 20090241803Abstract: A cement composition for cementing an oil or gas well includes Portland cement, water and a sulfur component. The cement composition may be used to cement a well bore by creating a cement slurry including the sulfur component, pumping the slurry into the well bore to a selected location and allowing it to solidify.Type: ApplicationFiled: February 27, 2009Publication date: October 1, 2009Applicant: SANJEL LIMITED PARTNERSHIPInventors: Amir MAHMOUDKHANI, Neil WARRENDER
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Patent number: 7578881Abstract: Compositions are provided for increasing the electrical conductivity of concrete or controlled low-strength materials (flowable fill). One composition sets to produce a concrete and includes portland cement, water, aggregate, and particulate matter including a sorbent and a contaminant absorbed, adsorbed or entrapped by the sorbent. The sorbent may be activated carbon, and the contaminant may be mercury or a compound containing mercury. Another composition is a self-compacting, cementitious flowable fill composition that includes portland cement, water, and particulate matter including a sorbent and a contaminant absorbed, adsorbed or entrapped by the sorbent. The sorbent may activated carbon, and the contaminant may be mercury or a compound containing mercury. The compositions may also include carbon fibers.Type: GrantFiled: April 12, 2006Date of Patent: August 25, 2009Assignee: Wisconsin Electric Power CompanyInventor: Bruce W. Ramme
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Publication number: 20090200029Abstract: An embodiment of a method of cementing comprises: introducing a cement composition into a subterranean formation, wherein the cement composition comprises cement kiln dust, a natural pozzolan, and water; and allowing the cement composition to set. Another embodiment of a method comprises: introducing a cement composition into a subterranean formation, wherein the cement composition comprises a cement, a natural pozzolan, and water, wherein the cement comprises Portland cement interground with burned shale; and allowing the cement composition to set. Another embodiment includes a cement composition comprising at least one additive selected from the group consisting of cement, cement kiln dust, Portland cement interground with burned shale, and a combination thereof; a natural pozzolan; and water.Type: ApplicationFiled: April 8, 2009Publication date: August 13, 2009Applicant: Halliburton Energy Services, Inc.Inventors: Craig W. Roddy, Jiten Chatterji, D. Chad Brenneis, Ronnie G. Morgan
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Publication number: 20090158969Abstract: A concrete composition having a 28-day design compressive strength of 4000 psi and a slump of about 5 inches is optimized to have high workability and a high strength to cement ratio. The concrete composition contains about 375 pounds per cubic yard hydraulic cement (e.g., Portland cement), about 113 pounds per cubic yard pozzolanic material (e.g., Type C fly ash), about 1735 pounds per cubic yard fine aggregate (e.g., FA-2 sand), about 1434 pounds per cubic yard coarse aggregate (e.g., CA-11 state rock, ¾ inch), and about 294 pounds per cubic yard water (e.g., potable water). Workability and strength to cement ratio were increased compared to one or more preexisting concrete compositions having the same 28-day design compressive strength and similar slump by optimizing the ratio of fine aggregate to coarse aggregate. The concrete composition is further characterized by high cohesiveness, resulting in relatively little or no segregation or bleeding.Type: ApplicationFiled: October 8, 2008Publication date: June 25, 2009Applicant: iCRETE, LLCInventors: Per Just Andersen, Simon K. Hodson
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Publication number: 20090158968Abstract: A concrete composition having a 28-day design compressive strength of 4000 psi and a slump of about 5 inches is optimized to have high workability and a high strength to cement ratio. The concrete composition contains about 375 pounds per cubic yard hydraulic cement (e.g., Portland cement), about 113 pounds per cubic yard pozzolanic material (e.g., Type C fly ash), about 1735 pounds per cubic yard fine aggregate (e.g., FA-2 sand), about 1434 pounds per cubic yard coarse aggregate (e.g., CA-li state rock, ¾ inch), and about 294 pounds per cubic yard water (e.g., potable water). Workability and strength to cement ratio were increased compared to one or more preexisting concrete compositions having the same 28-day design compressive strength and similar slump by optimizing the ratio of fine aggregate to coarse aggregate. The concrete composition is further characterized by high cohesiveness, resulting in relatively little or no segregation or bleeding.Type: ApplicationFiled: October 8, 2008Publication date: June 25, 2009Applicant: iCRETE, LLCInventors: Per Just Andersen, Simon K. Hodson
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Publication number: 20090158966Abstract: A concrete composition having a 28-day design compressive strength of 3000 psi and a slump of about 5 inches is optimized to have high workability and a high strength to cement ratio. The concrete composition contains about 340 pounds per cubic yard hydraulic cement (e.g. Portland cement), about 102 pounds per cubic yard pozzolanic material (e.g., Type C fly ash), about 1757 pounds per cubic yard fine aggregate (e.g., FA-2 sand), about 1452 pounds per cubic yard coarse aggregate (e.g., CA-11 state rock, ¾ inch), and about 294 pounds per cubic yard water (e.g., potable water). Workability and strength to cement ratio were increased compared to one or more preexisting concrete compositions having the same 28-day design compressive strength and similar slump by optimizing the ratio of fine aggregate to coarse aggregate. The concrete composition is further characterized by high cohesiveness, resulting in relatively little or no segregation or bleeding.Type: ApplicationFiled: October 8, 2008Publication date: June 25, 2009Applicant: iCRETE, LLCInventors: Per Just Andersen, Simon K. Hodson
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Publication number: 20090158967Abstract: A concrete composition having a 28-day design compressive strength of 3000 psi and a slump of about 5 inches is optimized to have high workability and a high strength to cement ratio. The concrete composition contains about 299 pounds per cubic yard hydraulic cement (e.g., Portland cement), about 90 pounds per cubic yard pozzolanic material (e.g., Type C fly ash), about 1697 pounds per cubic yard fine aggregate (e.g., FA-2 sand), about 1403 pounds per cubic yard coarse aggregate (e.g., CA-11 state rock, ¾ inch), about 269 pounds per cubic yard water (e.g., potable water), and about 1.4 fluid ounces of air entraining agent per cwt of hydraulic cement. Workability and strength to cement ratio were increased compared to one or more preexisting concrete compositions having the same 28-day design compressive strength and similar slump by optimizing the ratio of fine aggregate to coarse aggregate.Type: ApplicationFiled: October 8, 2008Publication date: June 25, 2009Applicant: iCRETE, LLCInventors: Per Just Andersen, Simon K. Hodson
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Patent number: 7549859Abstract: The invention relates to an installation comprising a combustion chamber (15) provided with means (53) which are used to introduce the mineral load and are connected to a pre-heater (27), combustion means (55) for maintaining the chamber (15) at a temperature of between 700° C. and 900° C., means (57) for introducing a treatment gas having a controlled carbon dioxide content in order to oppose the dissociation of the carbonate in the chamber (15), and means (61) for removing the calcinated mineral load guided into a cooler (31). The chamber (15) comprises means (51) for forming a fluidised bed. The means (57) for introducing treatment gases are supplied at least partially by a line (91) or deriving part of the combustion flue gases of the chamber (15) emitted by means for discharging (21) said flue gases into the atmosphere. The invention can be used for the production of a cement-type hydraulic binder.Type: GrantFiled: September 22, 2005Date of Patent: June 23, 2009Assignee: Technip FranceInventor: Jacques Dupuis
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Publication number: 20090105099Abstract: A cement composition comprises fine pumice particles, for use in cementing subterranean wells, and oil and gas wells in particular. The pumice containing cement blends feature enhanced compressive strength, and favourable compressive strength to Young's Modulus ratios. Lightweight cement blends containing pumice, and their use in cementing oil and gas wells are also described.Type: ApplicationFiled: October 22, 2008Publication date: April 23, 2009Applicant: SANJEL LIMITED PARTNERSHIPInventors: Neil WARRENDER, Amir MAHMOUDKHANI, Nga Tu HUYNH, Charles SYLVESTRE
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Publication number: 20090090277Abstract: A process for treating flue gas containing fly ash and carbon dioxide is disclosed. In the process, carbon dioxide and fly ash are contacted with an aqueous metal hydroxide solution to convert carbon dioxide into a metal carbonate, and wherein the metal carbonate and the metal hydroxide cause the fly ash to undergo a geopolymerization reaction and form a geopolymerized fly ash. The geopolymerized fly ash is recovered for disposal or for further use, such as a concrete additive.Type: ApplicationFiled: October 9, 2007Publication date: April 9, 2009Inventors: Ashok V. Joshi, Chett Boxiey
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Publication number: 20080302277Abstract: A cementitious slurry comprising fly ash having a predominant particle size of up to about 10 microns, and/or aluminous material having a predominant particle size of up to about 150 microns. The additive acts as a water reduction agent and can replace either wholly or partially a conventional plasticiser.Type: ApplicationFiled: August 21, 2008Publication date: December 11, 2008Inventors: Basil Naji, Milton O'Chee
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Patent number: 7445668Abstract: The invention relates to a hydraulic binder containing, in percentage by weight: from 1.1 to 9% of tricalcium aluminate from 1.5 to 13.5% of tetracalcium ferroaluminate from 0.5 to 1.5% of dodecacalcium heptaaluminate from 0.5 to 1.5% of tetracalcium trialuminate sulphate from 0 to 0.8% of dicalcium silicoaluminate from 5 to 70% of pozzolanic material(s) from 0 to 6% of calcium sulphate the remainder being composed of the non-aluminous constituents of at least one Portland-type clinker. It also relates to concretes or mortars prepared using a binder of this type.Type: GrantFiled: October 16, 2006Date of Patent: November 4, 2008Assignee: VICATInventor: Denis Sommain