Abstract: Pozzolan compositions incorporate glassy, amorphous particulates derived from byproducts of processes in which substantial energy was invested in generating those byproducts, at least one of which comprises amorphous calcium silicate slag generated as a byproduct of phosphorous production. The calcium silicate particulate is blended with one or more additional pozzolans, preferably one or more particulates of a material selected from the group consisting of fused silica of the type generated as a byproduct of making refractory grade fused silica and cullet glass of the type rejected from glass making processes. Pozzolanic cements incorporating up to about 50% by weight of such pozzolan compositions are also disclosed.

Abstract: A cement mix for cementing the well casing within a wellbore which contains a synergistic blend of an alkali metasilicate and/or alkali silicate, aluminum silicate and either silica fume or micro silica quartz along with a Portland cement. The cement mix, when combined with mix water, may render a cementitious slurry having a density less than or equal to 11.5 pounds per gallon (ppg); the amount of mix water in the cementitious slurry being between from about 200 to about 560 percent by weight of cement (BWOC). The compressive strength of such cementitious slurries, when cured, is in excess of 100 psi, more typically in excess of 200 psi, after 72 hours at 130° F.

Abstract: Sorbent components containing calcium, alumina, silica, and halogen are used in combination during coal combustion to produce environmental benefits. Sorbents are added to the coal ahead of combustion and/or are added into the flame or downstream of the flame, preferably at minimum temperatures to assure complete formation of the refractory structures that result in various advantages of the methods. When used together, the components ? reduce emissions of mercury and sulfur; ? reduce emissions of elemental and oxidized mercury; ? increase the efficiency of the coal burning process through de-slagging of boiler tubes; ? increase the level of Hg, As, Pb, and/or Cl in the coal ash; ? decrease the levels of leachable heavy metals (such as Hg) in the ash, preferably to levels below the detectable limits; and ? make a highly cementitious ash product.

Abstract: A cement mix suitable for blocking or plugging an abandoned pipeline or back filling a mine shaft, tunnel or excavations contains Portland cement or a cement blend of two components selected from Portland cement, fly ash, pozzolan, slag, silica fume and gypsum; diatomaceous earth; zeolite and an inorganic salt accelerator. The cement mix may further contain an alkali metasilicate and/or alkali silicate. A cementitious slurry, formulated from the cement mix, may have a density less than or equal to 1500 kg/m3, and exhibits good compressive strength.

Abstract: A cement mix suitable for blocking or plugging an abandoned pipeline or back filling a mine shaft, tunnel or excavations contains (i) Portland cement or a mixture of at least two components selected from Portland cement, fly ash, slag, silica fume, gypsum, bentonite and limestone; (ii) diatomaceous earth; (iii) zeolite, (iv) an aluminum silicate and (v) an inorganic salt accelerator. The cement mix may further contain an alkali metasilicate and/or alkali silicate. A cementitious slurry, formulated from the cement mix, may have a density less than or equal to 1500 kg/m3, and exhibits good compressive strength.

Abstract: A cement mix which is suitable for cementing in subterranean formations to provide zonal isolation or for blocking or plugging an abandoned pipeline or back filling a mine shaft, tunnel or excavation contains Portland cement or a mixture of two components selected from Portland cement, fly ash, slag, silica fume, gypsum, limestone and bentonite; and diatomaceous earth, preferably having a BET nitrogen adsorption specific surface area between from about 30 to about 100 m2/g. The cement mix may further contain an alkali metasilicate and/or alkali silicate, zeolite and/or aluminum silicate, an accelerator, such as an inorganic salt, and/or an alkaline metal oxide, as well as a lightweight density modifying agent, including glass, ceramic or plastic spheres. A cementitious slurry, formulated from the cement mix, has a density less than or equal to 1500 kg/m3 and exhibits good compressive strength.

Abstract: A water and flame resistant dry mix stucco is disclosed. The dry mix stucco includes water and flame resistant materials as an integral part of the mixture. The dry mix stucco is combined with water and applied to structures.

Abstract: A cement slurry comprising a mixture of a cement blend and water, wherein the cement blend comprises at least about 70% by volume of blend of cementitious particulate material and water is present in the mixture in an amount of not more than 50% by volume of the slurry.

Abstract: Rapid repair and retrofit of existing infrastructures demand durable high early strength materials that not only deliver sufficient strength within a few hours of placement but also significantly prolong the maintenance interval. The invention comprises a class of newly developed polyvinyl alcohol (PVA) fiber-reinforced high early strength engineered cementitious composites (ECC) materials featuring extraordinary ductility. The tailoring of preexisting flaw size distribution through non-matrix interactive crack initiators in the composite matrix results in high tensile ductility. The resulting high early strength ECC materials are capable of delivering a compressive strength of 21 MPa (3.0 ksi) within 4 hours after placement and retaining long-term tensile strain capacity above 2%.

Abstract: Methods and compositions for wellbore treating fluids, especially cementitious compositions that include interground cement clinker and zeolite, with and without gypsum.

Abstract: A drainage composition comprising 1000 to 1500 kg/m3 of aggregate; 100 to 350 kg/m3 of cement; 0 to 100 kg/m3 of fly ash; and 0.2 to 0.6 kg/m3 of fibrous material.

Abstract: A settable fluid cementitious composition which is fluid for sufficient time to be suitable for use in a flexible container to provide support in a mine said composition comprises (i) Portland cement in an amount from at least about 8% preferably 10%, (ii) a water soluble silicate in an amount from at least about 2% and (iii) water in an amount to provide a water to solids weight ratio of at lest about 1.2:1 preferably at least abou5 1.5:1 and where the % are by weight based on the combined weights of (i), (ii) and (iii). The viscosity immediately after mixing the components together is sufficiently low that additional water can be incorporated. The composition may include (iv) a pozzolan in an amount from 2 to 35% by weight based on the combined weight of (i), (ii), (iii) and (iv).

Abstract: The present invention relates to a composite of consolidation-hardening pile for soft ground and in which a composition ratio of an aggregate:a quicklime:an additive is 50–60 wt %:20–25 wt %:20–25 wt %, and the additive is an admixture made by mixing a powder of furnace slag, a fly ash or a mixture of the powder of furnace slag and the fly ash in a cement, the ratio of the cement, and the powder of furnace slag, the fly ash or the mixture of the powder of furnace slag aggregate and the fly ash is 65–85 wt %:15–35 wt %. As the pile is formed in the soft ground vertically, a composite has a strength of 50 kgf/cm2 or over to act as a supporting pile for sinking, and a reinforcing pile.

Abstract: Dry mixes for hydraulic cement coatings for masonry, above ground concrete structures and below ground concrete structures. Hydraulic cement, sand and particular aggregates are combined to form the dry mix, which is combined with a controlled quantity of a water base emulsion binder and water to form the hydraulic cement coating. The water base emulsion binder may be replaced with a redispersible polymer binder and a quantity of water.

Abstract: The invention concerns a cementing composition for cold zones cementing operations in an oil well or analogous, said composition comprising a aqueous fluid base, solid particles including cement particles, and a dispersing agent in solution in the aqueous fluid base, said dispersing agent having a comb-like structure composed of a graft copolymer, said graft copolymer being constituted by a backbone carrying grafted chains.

Abstract: An asbestos free, calcium silicate insulating material, suitable for use in applications where a tough, fire resistant, heat insulating, electrical insulating, and corrosion resistant material is desirable. The calcium silicate insulating material is produced by combining Portland cement, blast furnace slag cement, a siliceous component, wollastonite and organic fibrous material in the presence of water to form a slurry. The slurry is then placed under steam pressure, to react the portland cement, blast furnace slag cement, siliceous component and water, dried, and heat treated if necessary.

Abstract: Compositions are provided for increasing the electrical conductivity of concrete or controlled low-strength materials (flowable fill). One composition sets to produce a concrete and includes from 1% to 30% by weight of portland cement; from 1% to 30% by weight of fly ash having a carbon content as measured by loss on ignition of greater than 12%; from 40% to 90% by weight of an aggregate; from 0.1% to 20% by weight of carbon fibers; and water in a sufficient amount such that the composition sets to a concrete. Another composition is a self-compacting, cementitious flowable fill composition that includes from 1% to 30% by weight of portland cement; from 5% to 85% by weight of fly ash; from 0.1% to 20% by weight of carbon fibers; and water in a sufficient amount such that the composition sets to a material having a compressive strength of 8.3 MPa or less.

Abstract: The present invention relates to concrete, mortar and other hardenable mixtures comprising cement and fly ash for use in construction. The invention relates to hardenable mixtures comprising cement and fly ash which can achieve greater compressive strength than hardenable mixtures containing only concrete over the time period relevant for construction. In a specific example, processing fly ash by grinding to the desired size distribution range gives a 100% yield of fly ash for utilization in high quality concrete and mortar. Such materials can thus significantly reduce construction costs, as well as provide a useful outlet for material that is generally regarded as a pollutant and a nuisance.

Abstract: A cementitious composition is provided that comprises an effective amount of bottom ash and an effective amount of cement. In one embodiment, a structural product formed from mixing the composition with an effective amount of water has a seven-day compressive strength of at least about 2,500 psi and, more preferably, a seven-day compressive strength of at least about 4,000 psi. In another embodiment, a structural product formed from mixing the composition with an effective amount of water has a twenty-eight-day compressive strength of at least about 4,000 psi and, more preferably, a twenty-eight-day compressive strength of at least about 5,000 psi.

Abstract: A method for pretreatment of a quantity of fly ash for use in a cementitious composition containing an air entrainment agent. An effective amount of an aromatic carboxylic acid or its salts is added to the fly ash to satiate unburned carbon in the ash. The treatment with the aromatic carboxylic acid (or hydroxy substituted aromatic carboxylic acid or its salts) does not significantly promote or retard the air entrainment functions of the air entrainment agent.

Abstract: Methods and cement compositions are provided for sealing a subterranean zone penetrated by a wellbore, wherein the cement composition comprises zeolite, cementitious material, and a mixing fluid.

Abstract: The present invention relates to settable compositions for general purpose concrete construction containing Class-F fly ash, Class-C fly ash or slag, and calcium chloride (CaCl2) as a substantial replacement for Portland cement conventionally used in such compositions. The calcium chloride is an additive for improved high early strength and accelerated setting times, thereby allowing the concrete structure to be put into service sooner, reducing labor cost, and allowing precast concrete and concrete masonry manufacturers to achieve rapid form and mold turnover.

Abstract: The invention pertains to a method of delaying the set time of cement and to compositions produced therefrom. The set time of hydraulic cement mixtures of fly ash pozzolans, specifically Class C and Class F, and Portland cement can be delayed by controlling the pH of a retarder slurry that is mixed with the dry components of the composition. The pH of the retarder slurry is controlled by balancing the salts therein such that the retarder slurry is acidic, or having a pH less than 7. The slurry activator of the present invention generally includes a pH balancing agent, an acid component, and water. The pH balancing agent can include any basic alkali and alkaline earth metal hydroxide, or a salt of the acid component. The acid component may include a hydroxycarboxylic acid, preferably citric acid. Slower setting mortar and concrete compositions having high strength can be prepared with this hydraulic cement.

Abstract: Method for treatment of fly ash for preparation of mortars and concretes.

Abstract: A process for producing blended cement, where the cement contains Portland Cement mixed thoroughly with a microfiller and possibly a water reducing agent to a dry cement mixture and fine supplementary cementitious materials selected from the materials blast furnace slag, fly ash, quartz, silica, amorphous silicon dioxide, limestone and recycled concrete.

Abstract: A finely ground powder comprising a mixture of fly ash and a compound selected from the group consisting of alkali and alkaline earth metal salts, alkali and alkaline earth metal oxides, and metakaolinite. Preferably, the amount of said compound is 0.4 to 1% by weight of the powder. A composition comprising Portland cement and finely ground powder, said finely ground powder being a mixture of fly ash and a compound selected from the group consisting of alkali and alkaline earth metal salts, alkali and alkaline earth metal oxides, and metakaolinite. A method for the treatment of fly ash comprising the step of subjecting a mixture of fly ash and a compound selected from the group consisting of alkali and alkaline earth metal salts, alkali and alkaline earth metal oxides, and metakaolinite, preferably in which the fly ash has been treated for removal of carbon and in particular to increase the amount of crystalline phase.

Abstract: The present invention relates to settable compositions for general purpose concrete construction containing Class-F fly ash, Class-C fly ash or slag, and sodium chloride (NaCl) as a substantial replacement for Portland cement conventionally used in such compositions. The sodium chloride is an additive for improved high early strength and accelerated setting times, thereby allowing the concrete structure to be put into service sooner, reducing labor cost, and allowing precast concrete and concrete masonry manufacturers to achieve rapid form and mold turnover.

Abstract: A concrete composition contain glass, including ordinary recycled glass is provided. The invention also relates to methods of producing the concrete compositions of the invention. A concrete composition containing glass particles, including recycled glass, a substance to mitigate alkali-silica reaction such as E-glass particles, and or pozzolans and/or lithium-containing substances, and cement is provided as well. Compositions containing E-glass (also known as electric glass) and processes for producing E-glass-containing compositions are also provided.

Abstract: A packaged dry blended cementitious matrix composition for mixing with predetermined amounts of a decorative aggregate and water for producing a decorative aggregate-containing cementitious slurry for applying to a base, and for producing a durable surface with exposed decorative aggregate; and process for producing a decorative aggregate-containing surface. The composition comprising about 50% to about 79% of a quartzitic silica blend; about 20% to about 35% of a hydraulic cement selected from the group consisting of Type V hydraulic cement and white portland cement; a particulate material selected from the group consisting of fly ash not exceeding about 8%, silica fume not exceeding about 5% and mixtures thereof; optionally, a superplasticizer or water reducer; and an optional substance selected from the group consisting of shrinkage reducers, alkali-silica reactivity controllers, colorants, permeability reducers and mixtures thereof.

Abstract: The present invention provides methods, lightweight well cement compositions and additives for the well cement compositions. The methods of the invention for sealing pipe in a well bore penetrating a zone or formation which readily fractures at low hydrostatic pressure is basically comprised of the steps of providing a lightweight cement composition comprised of a hydraulic cement, water and an additive comprising an aqueous suspension of microspheres containing a water swellable clay suspending agent, placing the cement composition in the annulus between the pipe and the well bore and allowing the cement composition to set.

Abstract: A pozzolan admixture composition suitable for use in portland cement mixtures and mix designs that, when combined with; portland cement, sand and/or aggregate, and water, are used to prepare cementitious products. The admixture contains ultra-fine fly ash, calcined kaolin, fused silica, and cellulose ether derivative. A pozzolan-modified portland cement composition containing the present invention's composition inter-ground or inter-blended with a portland cement. The pozzolan-modified portland cement contains portland cement, ultra-fine fly ash, calcined kaolin, fused silica, and a cellulose ether derivative. An admixture, additive, or addition, based on the present invention's composition, inter-ground or inter-blended into portland cement to create such pozzolan-modified portland cements.

Abstract: A process for binding porous-rock particles with cement, wherein the rock is saturated in water prior to mixing with the cement. The saturation step causes water to fill the voids in the porous structure of the rock such that, during mixing of the wet rock with cement, cement particles adhere to the surface of the rock but are mostly precluded from reaching void spaces in the rock. As a result of this procedure, the interstitial water is available from within the rock for the cement hydration process, thereby providing a more uniform curing step than otherwise available, and a greater proportion of the cement is appropriately placed on the outer surface of the particles for bonding. The resulting aggregate is stronger than obtained by conventional mixing processes. In addition, because of the voids left in the composite after the cement has cured and the interstitial water has been either used by the hydration process or has evaporated, the material also exhibits improved insulating properties.

Abstract: The present invention relates to settable compositions for general purpose concrete construction containing Class-F fly ash, Class-C fly ash or slag, and potassium chloride (KCl) as a substantial replacement for Portland cement conventionally used in such compositions. The potassium chloride is an additive for improved high early strength and accelerated setting times, thereby allowing the concrete structure to be put into service sooner, reducing labor cost, and allowing precast concrete and concrete masonry manufacturers to achieve rapid form and mold turnover.

Abstract: A self-leveling cement mix employed for filling up and sealing excavations of channels, trenches, sewages and the like and for building works of various kinds. The cement mix includes large-sized sand of various kind having a median grain size of 3 mm, fine-sized sand of various kind having a median grain size of 1.5 mm, volatile ash as a remnant product of coal combustion, conventional type cement, cement aerating agent, fluidifying agent, and water.

Abstract: The present invention provides methods, lightweight well cement compositions and additives for the well cement compositions. The methods of the invention for sealing pipe in a well bore penetrating a zone or formation which readily fractures at low hydrostatic pressure is basically comprised of the steps of providing a lightweight cement composition comprised of a hydraulic cement, water and an additive comprising a suspension of microspheres in water gelled with sodium bentonite, placing the cement composition in the annulus between the pipe and the well bore and allowing the cement composition to set.

Abstract: The present invention relates to settable compositions for general purpose concrete construction containing Class-F fly ash, Class-C fly ash or slag, and cement kiln dust (CKD) as a substantial replacement for Portland cement conventionally used in such compositions. The compositions of the present invention provide high early strength thereby allowing the concrete structure to be put into service sooner, reducing labor cost, and allowing precast concrete and concrete masonry manufacturers to achieve rapid form and mold turnover.

Abstract: A synthetic aggregate having a multiplicity of uses such as for mixing with a cementing material to form concrete, mortar or plaster is disclosed. The aggregate includes crushed fragments of a size which are capable of passing through mesh screen having sieve openings ranging from between about 19 mm and 75 microns. The aggregate fragments are made by curing and then crushing a compressed product. The compressed product is made by compressing an aqueous cementitious mixture comprising cement and at least one member selected from the group consisting of bottom ash and non-cementitious fly ash. The compressed product is cured so that it has a compressive strength of at least 600 psi.

Abstract: Lightweight cement compositions and methods of cementing a subterranean zone penetrated by a well bore utilizing the compositions are provided. A lightweight cement composition of the invention is basically comprised of a coarse particulate hydraulic cement, an ultrafine particulate hydraulic cement mixture comprised of slag cement and a Portland or equivalent cement, fly ash, fumed silica, hollow glass spheres and water.

Abstract: A method for pretreatment of a quantity of fly ash for use in a cementitious composition containing an air entrainment agent. An effective amount of an aromatic carboxylic acid or its salts is added to the fly ash to satiate unburned carbon in the ash. The treatment with the aromatic carboxylic acid (or hydroxy substituted aromatic carboxylic acid or its salts) does not significantly promote or retard the air entrainment functions of the air entrainment agent.

Abstract: A masonry cement composition is provided which contains a blend of fly ash, Portland cement, a retarding agent, and an air entrainment agent. The masonry cement composition may be formed into a mortar having a high air content which exhibits good compressive strength and does not exhibit efflorescence.

Abstract: A synthetic aggregate having a multiplicity of uses such as for mixing with a cementing material to form concrete, mortar or plaster is disclosed. The aggregate includes crushed fragments of a size which are capable of passing through mesh screen having sieve openings ranging from between about 19 mm and 75 microns. The aggregate fragments are made by curing and then crushing a compressed product. The compressed product is made by compressing an aqueous cementitious mixture comprising cement and at least one member selected from the group consisting of bottom ash and non-cementitious fly ash. The compressed product is cured so that it has a compressive strength of at least 600 psi.

Abstract: Lightweight cement compositions and methods of cementing a subterranean zone penetrated by a well bore utilizing the compositions are provided. A lightweight cement composition of the invention is basically comprised of a coarse particulate hydraulic cement, an ultrafine particulate hydraulic cement mixture comprised of slag cement and a Portland or equivalent cement, fly ash, fumed silica, hollow glass spheres and water.

Abstract: In the production of cement clinker or cement with the addition of a cement additive (40), such as for example slag, which is ground in a closed-circuit grinding installation into slag meal (32) of equal fineness to cement, in order to utilize excess slag capacity in a beneficial way in the cement clinker production process, an intermediate slag fraction (33, 34) withdrawn from a three-fraction classifying device (31) is added as a raw material component to the stock inlet of the rotary kiln (20) of the cement clinker production line, and at the same time the chemical composition of the remaining raw material components (10) is adapted to the added quantity (34) of the intermediate slag fraction.

Abstract: Compositions and methods are provided for creating a low density cellular concrete that has a viscosity which rapidly increases after adding an accelerator, while maintaining substantially the same density. The initial components include a cement, water, a surfactant to create a foam, and an accelerator such as sodium carbonate. The accelerator serves to rapidly increase the viscosity of the mixture, thereby entrapping the foam or air within the matrix of the mixture before air can escape. An additional embodiment includes using a byproduct such as fly ash in the composition to further reduce costs and make an environmentally friendly product.

Abstract: A fly ash composition is provided which includes a blend of Class C fly ash, potassium carbonate, and lithium carbonate, which, in combination, reduce alkali silica reactivity when the fly ash composition is used in concrete applications. The fly ash composition includes from about 65 to 99 wt % Class C fly ash, from about 0.1 wt. % to about 4 wt % potassium carbonate, and from about 0.1 wt. % to about 4 wt. % lithium carbonate.

Abstract: The present invention discloses a process for producing both steam power and the fast-burnt cement clinker/fast burnt modified coal ash simultaneously in one apparatus, the fast-burnt cement clinker/fast-burnt modified coal ash prepared by said process as well as cement products prepared using them as active substance. It also discloses the apparatus suitable for embodying this process. Said process of the present invention possesses the technoligical features of fast-burning and fast-cooling and contributes a good hydraulic cementitious activity to the said fast-burnt cement clinker/fast-burnt modified coal ash which are capable of being directly used as active substance in cement production of high quality.

Abstract: Compositions for producing electrically conductive controlled low-strength material and electrically conductive concrete are provided, comprising conventional components, but utilizing a non-standard, high carbon content, fly ash. One settable controlled low-strength material composition includes 1%-20% by weight of portland cement,18%-85% by weight of fly ash having a carbon content of greater than 12%, and water such that the composition sets to a material having a compressive strength of 8.3 MPa or less. One settable concrete composition includes 1%-30% by weight of portland cement, 1%-20% by weight of fly ash having a carbon content of greater than 12%, 40%-90% by weight of an aggregate, and water such that the composition sets to a concrete having a compressive strength of at least 13.8 MPa.

Abstract: The present invention relates to an improvement in cement for use in concrete of high strength and high flowability, mass concrete, shrinkage compensating concrete or concrete of high resistibility which are employed in the field of engineering and architecture or as building material through incremental launching method or wet formation. When the ratio of Al2O3 to Fe2O3 is regulated to a value of 0.05 to 0.62, the strength of concrete of high strength and high flowability can further be improved, and heat of hydration can be prevented, while improving the flowability of cement and maintaining a long-term strength thereof.

Abstract: A structural cellular grout, formed by combining grout and raw unprocessed road planings. The grout is formed by combining cement, pulverized fuel ash, and a liquid. The liquid comprises water and accelerating admixtures, retarding admixtures, water reducing or water proofing admixtures, and/or superplasticizers. The road planings are produced by grinding the surface of a road. A hardened mixture having a cellular structure is formed, without the use of a foaming agent, compaction, or agitation by mechanical equipment.

Abstract: A masonry cement composition is provided which contains a blend of fly ash, Portland cement, a retarding agent, and an air entrainment agent. The masonry cement composition may be formed into a mortar having a high air content which exhibits good compressive strength and does not exhibit efflorescence.