Abstract: Sorbent components containing halogen, calcium, alumina, and silica are used in combination during coal combustion to produce environmental benefits. Sorbents such as calcium bromide are added to the coal ahead of combustion and other components are added into the flame or downstream of the flame, preferably at minimum temperatures to assure complete formation of the refractory structures that result in various advantages of the methods. When used together, the components reduce emissions of elemental and oxidized mercury; increase the level of Hg, As, Pb, and/or Cl in the coal ash; decrease the levels of leachable heavy metals (such as Hg) in the ash, preferably to levels below the detectable limits; and make a highly cementitious ash product.

Abstract: Sorbent components containing halogen, calcium, alumina, and silica are used in combination during coal combustion to produce environmental benefits. Sorbents such as calcium bromide are added to the coal ahead of combustion and other components are added into the flame or downstream of the flame, preferably at minimum temperatures to assure complete formation of the refractory structures that result in various advantages of the methods. When used together, the components reduce emissions of elemental and oxidized mercury; increase the level of Hg, As, Pb, and/or Cl in the coal ash; decrease the levels of leachable heavy metals (such as Hg) in the ash, preferably to levels below the detectable limits; and make a highly cementitious ash product.

Abstract: A heat exchanger tube 41 includes: a first cover layer 44 provided on an outer side of a tube main body 42 to partly or completely cover a tube main body 42; and a second cover layer 45 provided on an outer side of the first cover layer 44 to partly or completely cover the first cover layer 44. The first cover layer 44 is formed by overlay-welding a material higher in ductility than the second cover layer 45 to the tube main body 42. The second cover layer 45 is formed by overlay-welding a material higher in hardness than the first cover layer 44 to the first cover layer 44.

Abstract: A system for disposing of municipal solid waste 10) provides commercially-available equipment that is modified to initially remove identifiable unwanted components from the waste (12), and then chop the waste into small pieces (16) of a size suitable for handling and combustion. The moisture content of the waste is reduced in a closed system (20) by passing dry air through the waste in a confined space (30) to absorb moisture and produce moist air, which is then dehumidified via refrigeration equipment (34). The dehumidified air is recycled (30, 40) through the waste repeatedly through the closed system (20) until the water content has reached the predetermined amount. The waste is stored in a bunker (41) for later burning, or is immediately burned in a furnace (24) to produce heat that is used to produce steam (50), which drives a generator (26) to produce electricity (52) that is partly used to power the process and partly sold commercially.

Abstract: A refractory insulation on boiler tubes using studs circular in cross-section and having shoulders intermediate their ends with washers frictionally engaged on the studs sandwiching a mesh therebetween. The shoulder restrains movement of the first washer and mesh toward the substrate and the second washer retains the mesh from movement away from the substrate. A first insulation is applied to the substrate through the mesh and a second insulation layer is applied over the mesh to a predetermined thickness determined by the height of the studs above the shoulders. Pins can be welded to the tops of the studs and used to impale fibrous insulation.

Abstract: The invention relates to a steam generator (1) for superheated steam for incineration plants with corrosive flue gases, essentially comprising a radiation section (2) and a convection section (5), having at least one superheater (8) and having plates (10) arranged on the inside of at least one wall (9) of the radiation section (2), a space (12) being provided between the plates (10) and the wall (9) of the radiation section (2), and at least part of the superheater (8) being arranged as a wall superheater (15) in the space (12) in the radiation section (2). The steam generator is distinguished by the fact that the space (12) contains a noncorrosive gaseous atmosphere which is at a higher pressure than the pressure of the gases in the combustion chamber (3). In this way, it is possible to reach a high superheater temperature without corrosion to the final superheater, so that the superheater can be made from inexpensive material.

Abstract: A refractory tile system includes a barrier layer coating applied to the wall (membrane and waterwall or tube wall) of a boiler of an incinerator or heat exchanger. Refractory tiles are then fastened to the tube wall utilizing a floating attachment mechanism to provide a relatively high degree of freedom of movement relative to the tube wall to accommodate micro-scale bowing of the tile generated by the relatively large temperature gradient and mean temperature typically experienced by such tiles. Each tile is also effectively isolated from adjacent tiles by providing a predetermined gap therebetween of sufficient size to effectively prevent macro-scale bowing generated by networking thereof. Moreover, a compressible fibrous mortar is preferably disposed in the gap or channel between each adjacent tile to substantially prevent ash or other contaminants from passing therethrough.

Abstract: A burner throat is defined by a cage of tubes and is lined by fitting refractory tiles. A plurality of retaining means each having two joined parts, the outer part abutting the tubes and the inner part exerting an abutting force radially inwards on the tiles to retain them in position. In use the abutting force on the tiles can be varied to suit the design characteristics and environment, by varying the exposed length of a pin which threadedly mates in a complementary bore in each of the two parts. To further secure the tiles, a dowel is provided to mate in complementary bores formed in an adjacent side of abutting tiles.

Abstract: A wood-type solid fuel fired water heater of modular construction includes a radiation heat transfer section or module in the form of a first annular or cylindrical side wall of refractory material. A water circulating first coil is embedded in the inner surface of the first annular side wall or cylinder to provide a partial water wall or water jacket in the refractory material. The first annular side wall defines the combustion chamber and locus of combustion for direct radiant heating of water in the first coil. The convection heat transfer section or module is formed by a second annular side wall or cylinder of refractory material positioned above the first annular side wall. A second coil for water circulation is mounted inside the second annular side wall but spaced from the inner surface for circulation of hot flue gas around the second coil for convection heating of water in the second coil.

Abstract: A forced air furnace includes a conventional fuel fired, primary heat exchanger and a secondary heat exchanger associated with the stack. The secondary exchanger includes a phase change material having a transition temperature within the range of the stack temperature, and which is disposed in heat exchange relation with the flue gases flowing through the stack. The secondary exchanger also includes duct means for conveying the circulated air in heat exchange relation with the phase change material; and the flow path through the secondary exchanger is an alternative path controlled by a damper. When the primary exchanger is turned on, the phase change material in the secondary exchanger is charged from the flue gases of the primary exchanger. When the phase change material is in condition to release stored heat, a temperature responsive control shuts off the primary exchanger and diverts the circulated air through the secondary exchanger.